. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R VISTAFOLD SYSTEM PRODUCT MANUAL 2013 Wispeco (Pty) Ltd, All Rights Reserved Revision: June 2013
. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R Index Legal Disclaimer 4 Profile Identification 5-7 Hardware Identification 8-11 Butterfly Gasket and Wedge Codes 12 Positioning Of Profiles 13;15;17 Positioning Of Profiles With Mullions 14;16;18 Sash Limitations 19 Fixing Details 20 Typical Configuration Showing a 3 Panel Without Midrail 21 With Mullions Typical Configuration Showing a 3 Panel Without 22 Midrail Typical Configuration Showing a 3 Panel With Midrail 23 Typical Configuration Showing a 3 Panel with Midrail 24 Outer Frame Component Assembly Detail 25 Insert Component Assembly Detail 26-31 Frame Sill Machining Detail 32 Frame Sill Floor Level Detail 33 T-Track Sill Floor Level Detail 34 E-Track Sill Floor Level Detail 35 Floor Track Machining & Assembly Detail 36 T Floor Track Machining & Assembly Detail 37 E Floor Track Machining & Assembly Detail 38 Frame Head Machining Detail 39 Frame Jamb Machining Detail 40 Door Sill Machining Detail To Suit All Combinations 41 Sill Combinations 42 Midrail Machining Detail To Suit All Combinations 43 Machining Detail 44 Midrail Combinations 45 Spigot Machining Detail For Head and Sill 46 Spigot Machining Detail For Midrail 47 Door Stile Machining Detail 48 Rod & Spigot Assembly Detail 49 Top Guide Machining Detail Right Hand Vertical Side 50 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, BEE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PAGE 2
. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R Index Machining Detail Mullion With Top Guide 51;53 Top Guide Machining Detail Left Hand Vertical Stile 52 Top Guide Assembly Detail 54 Mullion Assembly Detail 55 Bottom Roller Machining Detail Right Hand Vertical Stile 56 Machining Detail Mullion With Bottom Roller 57 Bottom Roller Machining Detail Left Hand Vertical Stile 58 Machining Detail Mullion With Bottom Roller 59 Bottom Roller Assembly Detail 60-61 Flush Bolt and Keep Machining Detail 62 Slimline Handle and Lock Machining Detail 63 <HND202N> Handle and Lock Machining Detail 64 <HND203B> Handle and Lock Machining Detail 65 Lock Backplate Machining Detail 66 Ring Pull Handle Machining Detail 67 Pull Handle Machining Detail 68 Intermediate Hinge Machining Detail Right Hand Vertical Stile 69 Handle Hinge Machining Detail Right Hand Vertical Stile 70 Intermediate Hinge Machining Detail Left Hand Vertical Detail 71 Intermediate Hinge Assembly Detail 72 Mullion Intermediate Hinge Assembly Detail 73 Door Stile Drainage Detail 74 AAAMSA Test 75 Setting Block Location 76 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, BEE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PAGE 3
. crealco V I S TA F O L D B O T T O M R O L L E R F O L D I N G D O O R LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco s knowledge and is based on current procedures in effect. Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Great care has been taken to ensure that the information provided is correct. Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred. All mechanical joints must be sealed with a Wispeco approved joint sealer. Laminated glass must not stand in water. All drawings in the Wispeco Documentation are shown NOT to scale. Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed. The use of anti-magnetic stainless steel screws and pop rivets is recommended to reduce galvanic corrosion in harsh environments. The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe costal environments the manufacturer of the hardware must be consulted. Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual. All glass used within Wispeco products must comply with SAGGA regulations. All glazing above 10m from ground level must be signed off by a competent person (Glazing) in accordance with the national building regulations By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer. PAGE 4
PROFILE IDENTIFICATION 75.00 75.00 75.00 CLIP44 VISTAFOLD JAMB CLIP44 VISTAFOLD SILL CLIP44 VISTAFOLD HEAD W55111 W55112 W55113 108.00 CLIP44 VISTAFOLD HEAVY DUTY MULLION W55563 44.00 44.00 44.00 CLIP44 R7 HEAD/ SILL RAIL 50mm CLIP44 R4 HEAD/ SILL RAIL 85mm CLIP44 R6 SILL RAIL 150mm W44087 W44088 W44094 18.30 18.30 23.50 CLIP44 ANGLED GLAZING BEAD CLIP44 SQUARE GLAZING BEAD CLIP44 DOUBLE GLAZING BEAD W14108 W14109 W27882 21.10 CLIP44 ANGLED GLAZING BEAD <W30468> PAGE 5
PROFILE IDENTIFICATION 44.00 CLIP44 R1 DOOR JAMB W44085 44.00 CLIP44 R3 SPECIAL DOOR JAMB W44093 45.50 CLIP44 R12 SPECIAL W44099 44.00 44.00 44.00 CLIP44 R11W D/STILE 60mm W/PILE CLIP44 R11 D/STILE 60mm CLIP44 R11SP D/STILE 60mm W53099 W53566 44.00 CLIP44 R9W D/STILE 90mm W/PILE W53407 44.00 CLIP44 R9 D/STILE 90mm W53406 44.00 CLIP44 R9SP D/STILE 90mm W54720 PAGE 6
PROFILE IDENTIFICATION 40.00 CLIP44 R4 FILLER ADAPTOR W26151 26.00 FLOOR TRACK W26282 40.00 CLIP44 R4 SILL END FILLER W26093 40.40 CLIP44 SPIGOT <W26197> 50.00 EQUAL ANGLE 50 x 50 x 2 W20423 44.00 CLIP44 R4-SPECIAL MID RAIL 85mm W44089 PAGE 7
HARDWARE IDENTIFICATION VISTA INTERMEDIATE HINGE HNG868X1NAT TOP GUIDE GUI868X6NAT BOTTOM ROLLER ROLL870X4NAT TOP GUIDE VMX4 GUIDE BOTTOM ROLLER VMX4 ROLLER VISTA INTERMEDIATE HANDLE HINGE HHNG868X1NAT T-TRACK (BRASS) BR915B E-TRACK BRE918 V-CATCH VC001P PAGE 8
HARDWARE IDENTIFICATION SLIMLINE HANDLE SLH28SN VISTA FLUSH RING PULL FRP01PBK2 EURO HANDLE SET WITH ALUMINIUM COVERS HND202N HANDLE SINGLE EURO 25mm OFFSET HND203B FLUSH PULL HANDLE FBHV97B PAGE 9
HARDWARE IDENTIFICATION FLUSH BOLT FBH5003B VISTA FLUSH BOLT ENDS FBH477S CISA LATCH HOOK LOCK 35mm S/S FACEPLATE CL46215/35H NVT8MM WSH8MM TR8MM HOLD BACK CATCH S/C VC002SC SPIGOT <W26197> EQUAL ANGLE 50.0 x 50.0 x 2.0 W20423 GLASS SETTING BLOCK 5mm GSB05 PAGE 10
HARDWARE IDENTIFICATION 6x12 COUNTERSUNK POSI S/S SCREWS STCPS612 8x40 P/HEAD POSI S/S SCREW STPPS840 POP RIVET FINPILE 4x10 COUNTER- SUNK RIVET 4.8x12mm 6.7 x 5mm CSKR410 CSKR4812 FP69500FG FINPILE 6.7 x 9mm FP67900300FG BUBBLE SEAL 6.7mm PVC BS067500PR BUBBLE SEAL 5.0mm PVC BS050ER PAGE 11
BUTTERFLY GASKET AND WEDGE CODES BUTTERFLY GASKET B01O W31142 BEAD <W30468> BEAD W01G W02B W03R W05P WEDGES 4 5 6 6.38 2 7 2 6 2 5 2 4.62 CLIP 44 WITH W31142 BEAD 8.38 10.38 12 12.38 2 8.79 2 6.79 2 5.1 2 4.79 CLIP 44 WITH <W30468> BEAD PAGE 12
POSITIONING OF PROFILES PAGE 13
POSITIONING OF PROFILES WITH MULLIONS PAGE 14
POSITIONING OF PROFILES PAGE 15
POSITIONING OF PROFILES WITH MULLIONS PAGE 16
POSITIONING OF PROFILES PAGE 17
POSITIONING OF PROFILES WITH MULLIONS PAGE 18
SASH LIMITATIONS Note : Read in conjunction with selection guides. 900 3000 Note : Max Leaf Mass: 70 Kg. PAGE 19
FIXING DETAILS 150 Max. 750 Max. 750 150150 Max. 750 Max. 750 150 C/L LOCK TYPICAL OX SLIDING DOOR & HORIZONTAL SLIDING WINDOW 150 Max. 750 Max. 750 150150 Max. 750 Max. 750 150 TYPICAL OXXO SLIDING DOOR & HORIZONTAL SLIDING WINDOW PAGE 20
TYPICAL CONFIGURATION SHOWING A 3 PANEL WITHOUT MIDRAIL SECTION B - B B W55113 W44087 A A W14108 W44088 B W26282 W55112 SECTION A - A INTERMEDIATE HINGE W55111 W53099 INSIDE FLUSH BOLT FLUSH PULL HANDLE W53099 W53566 W55111 4.00 30 60 65 60 65 4.00 60 65 BOTTOM ROLLER OUTSIDE SLIMLINE HANDLE W14108 PAGE 21
TYPICAL CONFIGURATION SHOWING A 3 PANEL WITHOUT MIDRAIL SECTION B - B B W55113 W44087 A A W14108 W44088 B W26282 W55112 SECTION A - A INTERMEDIATE HINGE W55111 W53099 INSIDE FLUSH BOLT FLUSH PULL HANDLE W53566 W55111 4.00 30 60 65 60 65 4.00 60 65 BOTTOM ROLLER W55563 OUTSIDE SLIMLINE HANDLE W14108 PAGE 22
TYPICAL CONFIGURATION SHOWING A 3 PANEL WITH MIDRAIL SECTION B - B B W55113 W44087 A A W44089 B W14108 W44088 W26282 W55112 SECTION A - A INTERMEDIATE HINGE W55111 W53099 INSIDE FLUSH BOLT FLUSH PULL HANDLE W53099 W53566 W55111 4.00 30 60 65 60 65 4.00 60 65 BOTTOM ROLLER OUTSIDE SLIMLINE HANDLE PAGE 23 W14108
TYPICAL CONFIGURATION SHOWING A 3 PANEL WITH MIDRAIL SECTION B - B B W55113 W44087 A A W44089 B W14108 W44088 W26282 W55112 SECTION A - A INTERMEDIATE HINGE W55111 W53099 INSIDE FLUSH BOLT FLUSH PULL HANDLE W53566 W55111 4.00 30 60 65 60 65 4.00 60 65 BOTTOM ROLLER W55563 OUTSIDE SLIMLINE HANDLE W14108 PAGE 24
OUTER FRAME COMPONENT ASSEMBLY DETAIL STPPS840 W55111 W55113 HINGED STILE FINPILE BUBBLE SEAL STPPS840 BUBBLE SEAL FINPILE STPPS840 BUBBLE SEAL LOCK STILE BUBBLE SEAL W26282 W55111 STPPS840 W55112 PAGE 25
INSERT COMPONENT ASSEMBLY DETAIL 11 12 8 8 13 9 5 2 12 11 14 4 13 5 10 10 10 1 9 4 9 8 4 10 8 9 4 9 6 9 1. - R11W D/STILE 60mm W/PILE 2. W44087 - R7 HEAD/SILL RAIL 50mm 3. W44088 - R4 HEAD/SILL RAIL 85mm 4. W14109 - SQUARE GLAZING BEAD 5. <W26197> - 23mm SPIGOT 6. <W26197> - 58mm SPIGOT 8. BUBBLE SEAL 9. 868 X 1N - INTERMEDIATE HINGE 10. 477SP - FLUSH BOLT KIT 11. NVT8MM - NUT 12. WSH8MM - WASHER 13. TR8MM - TREADED ROD 14. W53099 - R11 DOOR STILE 60mm 11 12 13 12 11 PAGE 26 3 13 6 10 10 10 10
INSERT COMPONENT ASSEMBLY DETAIL 11 12 8 8 13 9 5 2 12 11 14 4 13 5 10 10 10 1 9 9 4 8 15 4 10 9 8 9 9 4 9 9 6 1. - R11W D/STILE 60mm W/PILE 2. W44087 - R7 HEAD/SILL RAIL 50mm 3. W44088 - R4 HEAD/SILL RAIL 85mm 4. W14109 - SQUARE GLAZING BEAD 5. <W26197> - 23mm SPIGOT 6. <W26197> - 58mm SPIGOT 8. BUBBLE SEAL 9. 868 X 1N - INTERMEDIATE HINGE 10. 477SP - FLUSH BOLT KIT 11. NVT8MM - NUT 12. WSH8MM - WASHER 13. TR8MM - TREADED ROD 14. W53099 - R11 DOOR STILE 60mm 15. W55563 - HEAVY DUTY MULLION 11 12 13 12 11 PAGE 27 3 13 6 10 10 10 10 9
INSERT COMPONENT ASSEMBLY DETAIL 11 12 8 8 13 9 5 12 11 2 17 4 5 9 15 10 1 4 8 9 16 4 8 4 9 1. - R11W D/STILE 60mm W/PILE 2. W44087 - R7 HEAD/SILL RAIL 50mm 3. W44088 - R4 HEAD/SILL RAIL 85mm 4. W14109 - SQUARE GLAZING BEAD 5. <W26197> - 23mm SPIGOT 6. <W26197> - 58mm SPIGOT 8. BUBBLE SEAL 9. 868 X 1N - INTERMEDIATE HINGE 10. 868 X 2N - TOP GUIDE 11. NVT8MM - NUT 12. WSH8MM - WASHER 13. TR8MM - TREADED ROD 14. 868 x 6N - BOTTOM ROLLER 15. PRO1 - RING PULL 16. 452HBC S/C - HOLD BACK CATCH 17. W53099 - R11 DOOR STILE 60mm 11 12 6 13 12 11 3 6 14 PAGE 28
INSERT COMPONENT ASSEMBLY DETAIL 9 18 11 12 8 8 13 9 5 12 11 2 17 9 4 5 1 9 15 9 9 4 8 10 18 4 8 9 9 9 16 4 9 6 9 3 1. - R11W D/STILE 60mm W/PILE 2. W44087 - R7 HEAD/SILL RAIL 50mm 3. W44088 - R4 HEAD/SILL RAIL 85mm 4. W14109 - SQUARE GLAZING BEAD 5. <W26197> - 23mm SPIGOT 6. <W26197> - 58mm SPIGOT 8. BUBBLE SEAL 9. 868 X 1N - INTERMEDIATE HINGE 10. VMX4 GUIDE - TOP GUIDE 11. NVT8MM - NUT 12. WSH8MM - WASHER 13. TR8MM - TREADED ROD 14. VMX4 ROLLER - BOTTOM ROLLER 15. PRO1 - RING PULL 16. 452HBC S/C - HOLD BACK CATCH 17. W53099 - R11 DOOR STILE 60mm 18. W55563 - HEAVY DUTY MULLION 11 12 13 12 11 PAGE 29 6 14 9
INSERT COMPONENT ASSEMBLY DETAIL 9 9 11 12 13 6 12 11 3 2 11 5 6 10 1 8 5 17 15 5 16 1. W53566 - R11SP D/STILE 60mm 2. W53099 - R11 D/STILE 60mm 3. W44087 - R7 HEAD/SILL RAIL 50mm 4. W44088 - R4 HEAD/SILL RAIL 85mm 5. W14109 - SQUARE GLAZING BEAD 6. <W26197> - 23mm SPIGOT 7. <W26197> - 58mm SPIGOT 8. FINPILE 9. BUBBLE SEAL 10. 868 X 1N - INTERMEDIATE HINGE 11. 868 X 2N - TOP GUIDE 12. NVT8MM - NUT 13. WSH8MM - WASHER 14. TR8MM - TREADED ROD 15. 868 x 6N - BOTTOM ROLLER 16. HND203B - HANDLE 17. HND202N - EURO HANDLE 18. 452HBC S/C - HOLD BACK CATCH 12 13 7 14 13 5 12 PAGE 30 18 4 7
INSERT COMPONENT ASSEMBLY DETAIL 11 19 9 11 12 9 13 10 10 6 12 11 3 2 10 10 5 6 10 1 8 5 17 15 10 5 16 1. W53566 - R11SP D/STILE 60mm 2. W53099 - R11 D/STILE 60mm 3. W44087 - R7 HEAD/SILL RAIL 50mm 4. W44088 - R4 HEAD/SILL RAIL 85mm 5. W14109 - SQUARE GLAZING BEAD 6. <W26197> - 23mm SPIGOT 7. <W26197> - 58mm SPIGOT 8. FINPILE 9. BUBBLE SEAL 10. 868 X 1N - INTERMEDIATE HINGE 11. VMX4 GUIDE - TOP GUIDE 12. NVT8MM - NUT 13. WSH8MM - WASHER 14. TR8MM - TREADED ROD 15. VMX4 ROLLER - BOTTOM ROLLER 16. HND203B - HANDLE 17. HND202N - EURO HANDLE 18. 452HBC S/C - HOLD BACK CATCH 19. W55563 - HEAVY DUTY MULLION 12 13 7 14 13 5 12 18 4 7 PAGE 31
FRAME SILL MACHINING DETAIL W55112 VIEW C W55112 ø 6mm x 25mm DRAINAGE SLOTS AT DOOR STILE CENTRE 12mm 6mm ø 6mm x 25mm DRAINAGE SLOTS AT SASH CENTRE HOLES FOR FIXING SILL EQUAL O/A SASH WIDTH EQUAL ø 6mm x 25mm DRAINAGE SLOTS AT SASH CENTRE W55112 ø 12mm FIXING HOLES ø 6mm FIXING HOLES ø 6mm x 25mm DRAINAGE SLOTS AT DOOR STILE CENTRE W55112 EQUAL EQUAL EQUAL PAGE 32
FRAME SILL FLOOR LEVEL DETAIL W26282 W55112 W26282 W55112 DRAINAGE SLOT FINISHED FLOOR LEVEL (OUTSIDE) FIXING HOLE DRAINAGE SLOT FINISHED FLOOR LEVEL (INSIDE) RECOMMENDED NYLON WASHER FOR WATER-PROOFING PURPOSE DAMP PROOF COURSE SCREED PAGE 33
T-TRACK SILL FLOOR LEVEL DETAIL W26282 25mm SQUARE STEEL TUBE @ ± 600mm C/C 25mm x 4mm STEEL FLAT BAR WELDED TO SQUARE TUBE W26282 FINISHED FLOOR LEVEL 25mm x 4mm STEEL FLAT BAR WELDED TO SQUARE TUBE @ ± 600mm C/C 25mm SQUARE STEEL TUBE SCREED PAGE 34
E-TRACK SILL FLOOR LEVEL DETAIL E-TRACK 25mm SQUARE STEEL TUBE @ ± 600mm C/C 25mm x 4mm STEEL FLAT BAR WELDED TO SQUARE TUBE E-TRACK PROFILE FINISHED FLOOR LEVEL 25mm x 4mm STEEL FLAT BAR WELDED TO SQUARE TUBE @ ± 600mm C/C 25mm SQUARE STEEL TUBE SCREED PAGE 35
FLOOR TRACK MACHINING & ASSEMBLY DETAIL FIXING SCREW W26282 W55112 W26282 W55112 W55112 W26282 ø 2.5mm 40.00 40.00 50.00 ±300.00 ±300.00 ±300.00 ±300.00 50.00 O/A FRAME WIDTH - 140.00 PAGE 36
T FLOOR TRACK MACHINING & ASSEMBLY DETAIL FIXING SCREW W26282 25mm x 4mm STEEL FLAT BAR 25mm SQUARE STEEL TUBE W26282 25mm SQUARE STEEL TUBE 25mm x 4mm STEEL FLAT BAR 25mm SQUARE STEEL TUBE 25mm x 4mm STEEL FLAT BAR W26282 ø 2.5mm 40.00 40.00 50.00 ±300.00 ±300.00 ±300.00 ±300.00 50.00 O/A FRAME WIDTH - 140.00 PAGE 37
E FLOOR TRACK MACHINING & ASSEMBLY DETAIL FIXING SCREW E-TRACK PROFILE 25mm SQUARE STEEL TUBE 25mm x 4mm STEEL FLAT BAR E-TRACK PROFILE 25mm SQUARE STEEL TUBE 25mm x 4mm STEEL FLAT BAR 25mm SQUARE STEEL TUBE 25mm x 4mm STEEL FLAT BAR E-TRACK PROFILE ø 2.5mm 40.00 40.00 50.00 ±300.00 ±300.00 ±300.00 ±300.00 50.00 O/A FRAME WIDTH - 140.00 PAGE 38
FRAME HEAD MACHINING DETAIL W55113 W55113 FIXING HOLES W55113 ø 6mm PAGE 39
FRAME JAMB MACHINING DETAIL W55111 ø 10mm W55111 ø 4.5mm ø 10mm ø 4.5mm W55111 PAGE 40
DOOR SILL MACHINING DETAIL TO SUIT ALL COMBINATIONS W44088 W44088 VIEW C 15.00 VIEW C W44088 3.30 4.70 15.00 PAGE 41
SILL COMBINATIONS R7 (W44087) R7 + R7 (W44087 + W44087) R4 (W44088) R7 + R4 (W44087 + W44088) R6 (W44094) R4 + R4 (W44088 + W44088) R4 + R6 (W44088 + W44094) R4 + R6 (W44088 + W44094) PAGE 42
MIDRAIL MACHINING DETAIL TO SUIT ALL COMBINATIONS W44089 VIEW C W44089 15.00 VIEW C 15.00 W44089 W44089 3.00 5.00 15.00 PAGE 43 15.00
MACHINING DETAIL W26151 W26151 VIEW C VIEW C 15.00 W26151 W26151 3.00 5.00 15.00 PAGE 44
MIDRAIL COMBINATIONS R7 + R4 FILLER (W44087 + W26151) R4 + R4 FILLER (W44088 + W26151) R4SP (W44089) R7 + R4SP (W44087 + W44089) R7 + R7 + R4 FILLER (W44087 + W44087 + W26151) R6 + R4SP (W44094 + W44089 + W44089) R6 + R6 + R4 FILLER (W44094 + W44094 + W26151) R6 + R4 FILLER (W44094 + W26151) R4 + R4SP (W44088 + W44089) PAGE 45
SPIGOT MACHINING DETAIL FOR HEAD AND SILL <W26197> ø 8.0 ø 4.8 * SIZE OF DOOR CONNECTOR FOR: R7 = 20mm R4 = 55mm R6 = 120mm PAGE 46
SPIGOT MACHINING DETAIL FOR MIDRAIL <W26197> ø 4.8 ø 4.8 * SIZE OF DOOR CONNECTOR FOR: R7 = 20mm R4 = 55mm R4SP = 73mm R6 = 120mm PAGE 47
DOOR STILE MACHINING DETAIL <W26197> CSKR4812 ø 8mm ø 6mm CSKR410 24mm EQUAL ANGLE 50x50x2 CSKR4812 ø 6mm ø 6mm CSKR410 CSKR4812 THREADED ROD ø 6mm ø 8mm PAGE 48
ROD & SPIGOT ASSEMBLY DETAIL W53099 W44087 W53099 W44087 DETAIL TYPICAL TO HEAD AND SILL OF DOOR 1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (STPPS840) 2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (NVT8MM) AND THREADED RODS (TR8MM). USE WASHERS (WSH8MM). 3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY. PAGE 49
TOP GUIDE MACHINING DETAIL RIGHT HAND VERTICAL STILE W53099 W53099 TOP GUIDE VIEW C 33.00 16.00 W53099 W53099 ø 3.8mm VIEW C PAGE 50
MACHINING DETAIL MULLION WITH TOP GUIDE W55563 W55563 INTERMEDIATE HINGE VIEW C W55563 W55563 ø 3.8mm VIEW C PAGE 51
TOP GUIDE MACHINING DETAIL LEFT HAND VERTICAL STILE TOP GUIDE VIEW C 33.00 16.00 ø 3.8mm VIEW C PAGE 52
MACHINING DETAIL MULLION WITH TOP GUIDE W55563 W55563 INTERMEDIATE HINGE VIEW C W55563 W55563 ø 3.8mm VIEW C PAGE 53
TOP GUIDE ASSEMBLY DETAIL TOP GUIDE W53099 W53099 TOP GUIDE PAGE 54
MULLION ASSEMBLY DETAIL TOP GUIDE W53099 W55563 W55563 W53099 INTERMEDIATE HINGE PAGE 55
BOTTOM ROLLER MACHINING DETAIL RIGHT HAND VERTICAL STILE W53099 W53099 BOTTOM ROLLER VIEW C VIEW C W53099 ø 3.8mm 8.50 33.00 PAGE 56
MACHINING DETAIL MULLION WITH BOTTOM ROLLER W55563 W55563 INTERMEDIATE HINGE VIEW C VIEW C W55563 ø 3.8mm W55563 ø 5mm ø 5mm PAGE 57
BOTTOM ROLLER MACHINING DETAIL LEFT H AND VERTICAL STYLE VIEW C BOTTOM ROLLER VIEW C ø 3.8mm 33.00 8.50 PAGE 58
MACHINING DETAIL MULLION WITH BOTTOM ROLLER W55563 W55563 VIEW C INTERMEDIATE HINGE W55563 VIEW C ø 3.8mm W55563 ø 5mm ø 5mm PAGE 59
BOTTOM ROLLER ASSEMBLY DETAIL W53099 BOTTOM ROLLER W53099 BOTTOM ROLLER PAGE 60
BOTTOM ROLLER ASSEMBLY DETAIL W55563 W53099 BOTTOM ROLLER W55563 W53099 INTERMEDIATE HINGE PAGE 61
FLUSH BOLT AND KEEP MACHINING DETAIL FLUSH BOLT ENDS THREADED ROD ø 3.2mm FLUSH BOLT VIEW C THREADED ROD FLUSH BOLT ENDS ø 3.5mm 25.90 VIEW C PAGE 62
SLIMLINE HANDLE AND LOCK MACHINING DETAIL W53566 SLIMLINE HANDLE CL46215/35H 22.50 VIEW C ø 3.8mm 40mm x 50mm PLATE ø 13mm W53566 ø 17.5mm CENTRE LINE OF LOCK 11.00 W53566 W53566 VIEW C PAGE 63
HND202N HANDLE AND LOCK MACHINING DETAIL W53566 EURO HANDLE HND202N CL46215/35H 22.50 VIEW C ø 3.8mm 40mm x 50mm PLATE ø 13mm W53566 ø 17.5mm CENTRE LINE OF LOCK 11.00 W53566 W53566 VIEW C PAGE 64
HND203B HANDLE AND LOCK MACHINING DETAIL W53566 HANDLE HND203B <CL46215/35> 22.50 VIEW C ø 3.8mm 40mm x 50mm PLATE ø 13mm W53566 ø 17.5mm CENTRE LINE OF LOCK 11.00 W53566 W53566 VIEW C PAGE 65
LOCK BACKPLATE MACHINING DETAIL 15.00 PAGE 66
RING PULL HANDLE MACHINING DETAIL W53099 W53099 EQUAL EQUAL RING PULL FRP01PBK2 FIXING SCREW W53099 40.00 22.50 FIXING HOLES ø 2.5mm 39.00 PAGE 67
PULL HANDLE MACHINING DETAIL PULL HANDLE FIXING SCREW VIEW C 2.30 ø 2.5mm VIEW C PAGE 68
INTERMEDIATE HINGE MACHINING DETAIL RIGHT HAND VERTICAL STILE W53099 W53099 FIXING HOLES ø 5mm INTERMEDIATE HINGE W53099 CENTRE LINE OF DOOR FIXING SCREW PAGE 69
HANDLE HINGE MACHINING DETAIL RIGHT HAND VERTICAL STILE W53099 W53099 HANDLE HINGE FIXING HOLES ø 5mm W53099 CENTRE LINE OF DOOR FIXING SCREW PAGE 70
INTERMEDIATE HINGE MACHINING DETAIL LEFT HAND VERTICAL STILE FIXING HOLES ø 5mm INTERMEDIATE HINGE CENTRE LINE OF DOOR FIXING SCREW PAGE 71
INTERMEDIATE HINGE ASSEMBLY DETAIL INTERMEDIATE HINGE W53099 CENTRE LINE OF DOOR W53099 INTERMEDIATE HINGE PAGE 72
MULLION INTERMEDIATE HINGE ASSEMBLY DETAIL W55563 INTERMEDIATE HINGE W53099 CENTRE LINE OF DOOR W53099 W55563 INTERMEDIATE HINGE PAGE 73
DOOR STILE DRAINAGE DETAIL WATER DRAINAGE ø 12mm DRAINAGE HOLES DRILLED TO ONE END OF THE TOP RAIL AS SHOWN ONCE DOORS ARE ASSEMBLED NO HOLES ARE TO BE DRILLED INTO THE STILES WITH FLUSHBOLTS, LOCKS AND RING PULL FLUSH PULL * * * * DENOTES ø= 12mm DRAINAGE HOLES AT THE TOP OF THE VERTICAL STILES ONLY PAGE 74
AAAMSA TEST TO PASS A2 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUST BE IMPLEMENTED. 2 3 1 1 NOTES: 1. Sondor tape to be used between opener hinges (bottom). 2. Sondor tape to be used on corresponding locations on inside of the sill section. 3, Drainage holes to be added 2 2 PAGE 75
SETTING BLOCK LOCATION GLAZING 1. SELECTION OF GLAZING METHODS 1.1 SETTING AND LOCATION BLOCKS Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50 to 90 shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material. Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area. The position of the setting and location blocks is illustrated in Figure 2. SB over pivot SB over pivot a) Fixed Light b) Vertically pivoted (hung off-centre) c) Vertically pivoted (hung centrally) d) Top Hung e) Bottom Hung f) Side Hung or door g) Horizontally pivoted and reversible h) Horizontally sliding; 6 blocks to each pane i) Vertically sliding FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS PAGE 76