INDEX Acids, safety, 394 Activities, 1 Adhesives, 349 Allowances manufacturing, 77 rework,82 Aluminum Plating, 139 Analysis work distribution, 20, 29 processes, 32 Analyzing job details, 19 Assemblers test 250 Assembly instructions, 65 Assembly standards, 4 Assignments 5, 6 Bid allowance, 78 Bid standard, 76 Bifurcated terminals, 275 Black oxide coating, 142 Blind holes, threaded, 292 Blind rivets, 312 Blueprints, 124 Bolts, ultimate strength, 439 Bonding, 349 Bonding material, safety, 395 Budget allowances, 78 Budget standard, 76 Buy determination, 4 Cable(s) assemblies, 212 bend radius, 219 breakouts, 212 clamps, 228 coaxial, 185, 204 lugging, 190 power, 185 shielded, 185 size calculations, 218 spot-ties, 220 Cabling elements, 103 Cad plating, 138 Capacitors, 154,420 color coding, 414, 416 Casting, and embedding, 346 material, safety, 395 selection, 134 repair,363 coatings, 143 Cobalt plating, 139 Chemicals, safety, 396 Chromium plating, 139 Cleaning mechanical,353 parts, soldering, 267 Clearance hole tables, 327 Clearance holes for production, 323 Color codes, resistors, 159 Components, 152 installing, 145, 160 lead-forming, 162 removal,361 repair,362 560
INDEX 561 Compressed gases, 393 Conductor repair, printed circuit, 358 Connections classes, 242 electrical, 241 Connectors mass-termination, 238 wrap-post, 203 Control, 2, 8 Coordinate, 4 Copper Alloys, 142 Copper Plating, 140 Corrosion, 144 Costs, labor, 75 Counterbore, 288 Countersink, 288 Rivets, 322 Crimp Terminations, 194 Decimal equivalents, 412 Definition manuf. engineer, 1 plastic coating, 336 supervision, 7 Design tips for rivets 319 Diodes, 156,430 Direct, 3 Drill tap, 474 twist, 468 Eccentricity, threads, 293 Edge defects, printed circuit, 364 Electrical connections, 241 Electrical shock, 400 Electronic components, outline, 442 Elements of work, 83 Embedding,336,346 Emergency iust aid, 392 Encapsulating 336 techniques, 340 Epoxy iillers, 340 properties, 339 Evaluation, 5, 7 External threads, 295 Eyelets, 149 Fabrication, 124 Fastener head styles and dimensions, 476 Fasterners,133 securing, 286 Ferrous metals, 143 Finishes, fasteners, 133 First aid, 392 Fixtures, 4 Flow-process chart, 36 analysis, 38 Flow-traveler, 58 Follow-up, 5, 6 Fundamentals of plastics, 338 Fusing, safety, 403 Gold plating, 140 Gases compressed, 393 liquid,393 Grounding, safety, 403 Hand soldering, 257 Hand tools, 124 soldering, 258 combinations, 146 installing, 145 Harness assembly, 212 Harness breakout, 212 Harness making and installing, 214 Harnessing operations, 106 Hazardous materials, 392 Holes, mislocated, 363 Hot dipping, tin, 143 Housekeeping,119 Human factors, 52 Identification, 121 Improvements methods, 54 work simplification, 20 Indium plating, 140 Installing hardware, 145 Installing improvements, 20, 52 Instructions, assembly, 65 Insulation damage, 265
562 INDEX Insulation (Continued) gap, 266 stripping, 264 wire, 229 Integrated circuits, 157 outline, 453 Internal thread, 297 lengths, 292 Job details analyzing, 19, 64 recording, 19 Job improvement, 18 Labor costs, 75 Labor schedule, 11 Layout(s) charts, 51 physical, 50 studies, 49 Lead, people, 8 Lead plating, 140 Learning allowance, 80 Learning curve, 82 Learning factors, 81 Line schedule, 11, 14 Liquid gases, 393 Locking devices, 151 Lugging wire, 190 Make or buy, 4 Manufacturing allowances, 77 basic functions, 2 control 2, 8 engineer, 4, 57 flow traveler, 58 Manufacturing basic functions, 2 operations, 2 planning, 2 processes, 118 research, 2 standards, 75 Marking and identification, 121 Material schedule, 11 Mechanical assembly, 286 Methods, 57,59 improvement, 54 Mold material, plastics, 342 Mold pattern, plastics, 342 Motion analysis, 39 Motion, areas, 43 Nickel plating, 140 Nuts, 128,492 Operations, 2 list, 27 Organize, 3, 8 Palladium plating, 141 Parts control, 12 preparation for soldering, 264 schedule, 11 Passivation, 142 Personal conduct, 119 Personal hygiene, 391 Personnel safety, 399 Plan, 3, 7 Planning, 2, 5,6 Plastic coated equipment, 336 Plastics, fundamentals, 338 Plating and Imishes, fasteners, 133 platinum, 141 threaded fasteners, 144 Potentiometer, 436 Potting, 336 Printed circuit(s) ceramic, 381 cleaning, 366 copper, 371 electroplate, 372 etching, 369 flux application, 377 flux selection, 376 gold, 371 handling, 282 immersion, 373 labor standard, 115 molded, 379 part mounting, 285 photoresist, 368, 370 plated, 379
INDEX 563 plating resist, 368 pre-fluxing, 375 processing, 365 repair, 358 roll-solder, 374 selective solder, 377 silk-screen, 368 solderable,372 soldering, 278, 375, 381 storage, 278 solder plate, 372 stamped, 379 storage, 384 terminals, 283 Process analysis, 32 Product schedule, 9,11 procedure, 13 Production clearance holes, 323 Production learning curve, 82 Production learning factors, 81 Purpose, 1 Rack and panel dimensions, 437 Recording, job details, 19 Repair, 357 Reports, 53 Research, 2 Resistor(s), 152 color code, 414 data, 418 Rework allowance, 82 Rework and repair, 357 Rhodium plating, 141 Ribbon-cable terminations, 200 Rivet(s), 297,490 applications, 300 assembly, 297 blind, 312 classes, 298 design, 297 fasteners, summary, 299 installations, 300 limitations, 298 materials, 301, 318 methods, 297 size requirements, 302 solid-shank, 298 spacing, 304 tubular, 307 ultimate strength, 439 Riveting, 148 Safe currents, for wire, 186 safety, 120,385 acids, 394 checklist, 390 discharging devices, 405 electrical, 388 eyes, 386 lue prevention, 390 flammable materials, 391 fusing, 403 grounding, 403 guards, 408 hand tools, 387 hazardous materials, 391 health, 388 interlocks, 402 ladders, 389 lifting, 386 machinery, 386 panel mounted parts, 406 protective devices, 388 radioactive materials, 391 shields and guards, 408 warnings, 409 Schedule, parts and materials, 11 Schedule procedure, product, 9, 13 Screws, 127,476 applications, 290 binder head, 487 fillister head, 485 flat head, 483 length, 290 oval head, 486 pan head, 489 round head, 484 truss head, 488 Securing fasteners, 286 Shield terminations, 195 Silicon power rectifiers, 435 Silver plating, 138 Sleeving, 274 cup, 273 flux, 269 joints
564 INDEX Sleeving (Continued) cleaning, 271 inspect, 176, 271 removal, 357 requirements, 164 short, 256 terminals, 193 type, 16S wicking, 156 Soldered connections, '254 cold joint, '2SS disturbed joint, 2.SS rosin joint, 2SS Soldering, 268 dermitions,253 dip, 168 hand, 257 induction, 171 heat application, 262 methods, 166 labor standards, III requirements, 173 resistance, 170,263 tools, 258 wave, 168 work area, 260 Soldering iron, 166, 261 Solid-shank rivet, 298 Standards assembly, 4 manufacturing, 75 Stranded wire, tinning, 269 Stress relief, component, 267 Supervising, 5 Surface treatments, 142 Swage type terminals, 274 Tap and chip clearnace, blind hole, 294 Tap drill sizes, 474 Task breakdown, 60 Task list, work distribution, 22 Techniques, work simplification, 20 Temperature conversion, 410 Terminal connections, 272 Terminals -and eyelets, 149,243 Terminology, 496 Test, assembler, 250 Thread lengths, internal, 292 Threading, 290 blind holes, 292 Tin plating, 141 Tinning, 172 Tooling and fixtures, 4 Tools hand, 124 power, 126 Torque values, 287 Transistors, 157,433 Traveler, work-flow, 58 Twist drill data, 468 Undercuts, thread relief, 295 Washers, 132 Wire, 243 assem blies, 190 bundle calculations, 218 coaxial, 185 insulation, 229 magnet, 185 safe currents, 186 solid conductor, 184 stranded, 184 stripping, 187 twisted pair, 184 twisted trio, 185 tinning, 172 types, 183 Wire-wrap, 245 Wiring, 183 Work areas, 43 count, 46 distribution, 20, 28 chart, 21, 29 operations, 27 elements, 83 habits, 120 measurement, 33,41 sampling, 48 simplification, 17 motion, 39 selecting, 18 techniques, 20 units, 47 Wrap-post connectors, 203 Zinc plating, 142