High Luminous Efficacy Red LED Emitter LZ1-00R100. Key Features. Typical Applications. Description

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Transcription:

High Luminous Efficacy Red LED Emitter LZ1-00R100 Key Features High Luminous Efficacy 5W Red LED Ultra-small foot print 4.4mm x 4.4mm Surface mount ceramic package with integrated glass lens Very high Luminous Flux density Autoclave complaint (JEDEC JESD22-A102-C) JEDEC Level 1 for Moisture Sensitivity Level Lead (Pb) free and RoHS compliant Reflow solderable (up to 6 cycles) Emitter available on Standard or Miniature MCPCB (optional) Typical Applications Architectural Lighting Stage and Entertainment Lighting Traffic and signal Lights Machine Vision Beacons Emergency Lighting Medical Automotive & Marine Lighting Description The LZ1-00R100 Red LED emitter provides 5W power in an extremely small package. With a 4.4mm x 4.4mm x 3.2mm ultra-small footprint, this package provides exceptional luminous flux density. The patent-pending design has unparalleled thermal and optical performance. The high quality materials used in the package are chosen to optimize light output and minimize stresses which results in monumental reliability and lumen maintenance. The robust product design thrives in outdoor applications with high ambient temperatures and high humidity.

Part number options Base part number Part number LZ1-00R100-xxxx LZ1-10R100-xxxx LZ1-30R100-xxxx Description LZ1 emitter LZ1 emitter on Standard Star MCPCB LZ1 emitter on Miniature round MCPCB Notes: 1. See Part Number Nomenclature for full overview on LED Engin part number nomenclature. Bin kit option codes: R1, Red (623nm) Kit number suffix Min flux Bin 0000 L R2 R2 Color Bin Range Description full distribution flux; full distribution wavelength Notes: 1. Default bin kit option is -0000 2

Luminous Flux Bins Table 2: Bin Code Minimum Luminous Flux (Φ V ) [1,2] @ I F = 1000mA (lm) Maximum Luminous Flux (Φ V ) [1,2] @ I F = 1000mA (lm) L 93 117 M 117 146 N 146 182 Notes for Table 2: 1. Luminous flux performance guaranteed within published operating conditions. LedEngin maintains a tolerance of ± 10% on flux measurements. 2. Future products will have even higher levels of luminous flux performance. Contact LedEngin Sales for updated information. Dominant Wavelength Bins Table 3: Bin Code Minimum Dominant Wavelength (λ D ) [1,2] @ I F = 1000mA (nm) Maximum Dominant Wavelength (λ D ) [1,2] @ I F = 1000mA (nm) R2 618 630 Notes for Table 3: 1. Dominant wavelength is derived from the CIE 1931 Chromaticity Diagram and represents the perceived hue. 2. LedEngin maintains a tolerance of ± 0.5nm on dominant wavelength measurements. Forward Voltage Bins Table 4: Bin Code Minimum Forward Voltage (V F ) @ I F = 1000mA [1] (V) Maximum Forward Voltage (V F ) @ I F = 1000mA [1] (V) 0 2.24 2.9 Notes for Table 4: 1. LedEngin maintains a tolerance of ± 0.04V for forward voltage measurements. 3

Absolute Maximum Ratings Table 5: Parameter Symbol Value Unit DC Forward Current at T jmax =100 C [1] I F 1200 ma DC Forward Current at T jmax =125 C [1] I F 1000 ma [2] Peak Pulsed Forward Current I FP 1500 ma Reverse Voltage V R See Note 3 V Storage Temperature T stg -40 ~ +125 C Junction Temperature T J 125 C [4] Soldering Temperature T sol 260 C Allowable Reflow Cycles 6 [5] 121 C at 2 ATM, Autoclave Conditions 100% RH for 168 hours [6] > 8,000 V HBM ESD Sensitivity Class 3B JESD22-A114-D Notes for Table 5: 1. Maximum DC forward current is determined by the overall thermal resistance and ambient temperature. Follow the curves in Figure 10 for current derating. 2: Pulse forward current conditions: Pulse Width 10msec and Duty Cycle 10%. 3. LEDs are not designed to be reverse biased. 4. Solder conditions per JEDEC 020D. See Reflow Soldering Profile Figure 3. 5. Autoclave Conditions per JEDEC JESD22-A102-C. 6. LedEngin recommends taking reasonable precautions towards possible ESD damages and handling the LZ1-00R100 in an electrostatic protected area (EPA). An EPA may be adequately protected by ESD controls as outlined in ANSI/ESD S6.1. Optical Characteristics @ T C = 25 C Table 6: Parameter Symbol Typical Unit Luminous Flux (@ I F = 1000mA) Φ V 120 lm Radiant Flux (@ I F = 1000mA) Φ 600 mw Dominant Wavelength λ D 623 nm [1] Viewing Angle 2Θ 1/2 90 Degrees [2] Total Included Angle Θ 0.9 130 Degrees Notes for Table 6: 1. Viewing Angle is the off axis angle from emitter centerline where the luminous intensity is ½ of the peak value. 2. Total Included Angle is the total angle that includes 90% of the total luminous flux. Electrical Characteristics @ T C = 25 C Table 7: Parameter Symbol Typical Unit Forward Voltage (@ I F = 1000mA) V F 2.6 V Forward Voltage (@ I F = 1200mA) V F 2.7 V Temperature Coefficient of Forward Voltage Thermal Resistance (Junction to Case) ΔV F /ΔT J -1.9 mv/ C RΘ J-C 10 C/W 4

IPC/JEDEC Moisture Sensitivity Level Table 1 - IPC/JEDEC J-STD-20D.1 MSL Classification: Soak Requirements Floor Life Standard Accelerated Level Time Conditions Time (hrs) Conditions Time (hrs) Conditions 1 Unlimited 30 C/ 85% RH 168 +5/-0 85 C/ 85% RH n/a n/a Notes for Table 1: 1. The standard soak time includes a default value of 24 hours for semiconductor manufacturer s exposure time (MET) between bake and bag and includes the maximum time allowed out of the bag at the distributor s facility. Average Lumen Maintenance Projections Lumen maintenance generally describes the ability of a lamp to retain its output over time. The useful lifetime for solid state lighting devices (Power LEDs) is also defined as Lumen Maintenance, with the percentage of the original light output remaining at a defined time period. Based on long-term WHTOL testing, LedEngin projects that the LZ Series will deliver, on average, 70% Lumen Maintenance at 65,000 hours of operation at a forward current of 1000 ma. This projection is based on constant current operation with junction temperature maintained at or below 110 C. 5

Mechanical Dimensions (mm) Pad Pin Out Function 1 Cathode 2 Anode 3 Anode 4 Cathode [2] 5 Thermal 1 2 5 4 3 Figure 3: Package outline drawing. Notes for Figure 3: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 2. Thermal contact, Pad 5, is electrically connected to the Anode, Pads 2 and 3. Do not electrically connect any electrical pads to the thermal contact, Pad 5. LedEngin recommends mounting the LZ1-00R100 to a MCPCB that provides insulation between all electrical pads and the thermal contact, Pad 5. LedEngin offers LZ1-10R100 and LZ1-30R100 MCPCB options which provide both electrical and thermal contact insulation with low thermal resistance. Please refer to Application Note MCPCB Options 1 and 3, or contact a LedEngin sales representative for more information. Recommended Solder Pad Layout (mm) Figure 4: Recommended solder mask opening (hatched area) for anode, cathode, and thermal pad. Note for Figure 4: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 6

Reflow Soldering Profile Figure 3: Reflow soldering profile for lead free soldering. Typical Radiation Pattern 100 90 80 Relative Intensity (%) 70 60 50 40 30 20 10 0-90 -80-70 -60-50 -40-30 -20-10 0 10 20 30 40 50 60 70 80 90 Angular Displacement (Degrees) Figure 4: Typical representative spatial radiation pattern. 7

Typical Relative Spectral Power Distribution 1 0.9 Relative Spectral Power 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 400 450 500 550 600 650 700 Wavelength (nm) Figure 5: Relative spectral power vs. wavelength @ T C = 25 C. Typical Relative Dominant Wavelength Shift over Temperature 5 Relative Dominant Wavelength Shift (nm) 4 3 2 1 0-1 0 25 50 75 100 125 Case Temperature (ºC) Figure 6: Typical relative dominant wavelength shift vs. case temperature. 8

Typical Relative Light Output 140 120 Relative Light Output (%) 100 80 60 40 20 0 0 200 400 600 800 1000 1200 1400 1600 I F - Forward Current (ma) Figure 7: Typical relative light output vs. forward current @ T C = 25 C. Typical Relative Light Output over Temperature 120 100 Relative Light Output (%) 80 60 40 20 0 0 25 50 75 100 125 Case Temperature ( C) Figure 8: Typical relative light output vs. case temperature. 9

Typical Forward Current Characteristics 1600 1400 I F - Forward Current (ma) 1200 1000 800 600 400 200 0 1.8 2 2.2 2.4 2.6 2.8 3 V F - Forward Voltage (V) Figure 9: Typical forward current vs. forward voltage @ T C = 25 C. Current Derating 1600 1400 I F - Maximum Current (ma) 1200 1000 (Rated) 800 600 400 200 0 RΘ J-A = 9 C/W RΘ J-A = 12 C/W RΘ J-A = 15 C/W 0 25 50 75 100 125 Maximum Ambient Temperature (ºC) Figure 10: Maximum forward current vs. ambient temperature based on T J(MAX) = 125 C. Notes for Figure 10: 1. RΘ J-C [Junction to Case Thermal Resistance] for the LZ4-00R100 is typically 9 C/W-11 C/W. 2. RΘ J-A [Junction to Ambient Thermal Resistance] = RΘ J-C + RΘ C-A [Case to Ambient Thermal Resistance]. 10

Emitter Tape and Reel Specifications (mm) Figure 11: Emitter carrier tape specifications (mm). Figure 12: Emitter reel specifications (mm). 11

Part-number Nomenclature The LZ Series base part number designation is defined as follows: L Z A B C D E F G H I J K A designates the number of LED die in the package 1 for single die emitter package 4 for 4-die emitter package C for 12-die emitter package P for 25-die emitter package B designates the package level 0 for Emitter only Other letters indicate the addition of a MCPCB. See appendix MCPCB options for details C designates the radiation pattern 0 for Clear domed lens (Lambertian radiation pattern) 1 for Flat-top 3 for Frosted domed lens D and E designates the color U6 Ultra Violet (365nm) UA Violet (400nm) DB Dental Blue (460nm) B2 Blue (465nm) G1 Green (525nm) A1 Amber (590nm) R1 Red (623nm) R2 Deep Red (660nm) R3 Far Red (740nm) WW Warm White (3100K) NW Neutral White (4100K) CW Cool White (5500K) W2 Warm & Cool White mixed dies MC RGB MA RGBA MD RGBW (6500K) F and G designates the package options if applicable See Base part number on page 2 for details. Default is 00 H, I, J, K designates kit options See Bin kit options on page 2 for details. Default is 0000 Ordering information: For ordering LedEngin products, please reference the base part number above. The base part number represents our standard full distribution flux and wavelength range. Other standard bin combinations can be found on page 2. For ordering products with custom bin selections, please contact a LedEngin sales representative or authorized distributor. 12

LZ1 Emitter on Standard star MCPCB LZ1-1xxxxx Key Features Supports one single LED die Very low thermal Resistance for MCPCB adds only 1.5 C/W Multiple mounting and attachment options MCPCB contains Zener Diode for ESD protection 19.6mm diameter standard star MCPCB Description The LZ1-1xxxxx Standard MCPCB option provides a convenient method to mount LED Engin s LZ1 emitters. The six recessed features allow the use of M3 or #4-40 screws to attach the MCPCB to a heat sink. The MCPCB has three sets of + (Anode) and - (Cathode) solder pads for electrical connections. The MCPCB also contains a Zener diode for enhanced ESD protection. RΘ J-B Lookup Table Product Emitter Θ J-C MCPCB RΘ C-B Emitter + MCPCB RΘ J-B LZ1-1xxxxx 10.5 C/W + 1.5 C/W = 12 C/W Note for Table 1: RΘ J-B is the combined thermal resistance from the LED die junction to the Aluminum core on MCPCB (RΘ J-C + RΘ C-B = RΘ J-B ). 13

LZ1 Emitter on mini round MCPCB LZ1-3xxxxx Key Features Supports one single LED die Very low thermal Resistance for MCPCB adds only 2 C/W MCPCB contains Zener Diode for ESD protection 11.5mm diameter Miniature MCPCB Description The LZ1-3xxxxx Miniature MCPCB option provides a convenient method to mount LED Engin s LZ1 emitters in many portable applications including dental wands. The MCPCB contains a Zener diode for enhanced ESD protection. RΘ J-B Lookup Table Emitter + Emitter MCPCB Product MCPCB Θ J-C RΘ C-B RΘ J-B LZ1-3xxxxx 10.5 C/W + 2 C/W = 12.5 C/W Note for table 1 RΘ J-B is the combined thermal resistance from the LED die junction to the Aluminum core on MCPCB (RΘ J-C + RΘ C-B = RΘ J-B ). 14

Company Information LedEngin, Inc. is a Silicon Valley based solid-state lighting company specializing in the development and manufacturing of unprecedented high-power LED emitters, modules and replacement lamps. LedEngin s packaging technologies lead the industry with products that feature lowest thermal resistance, highest flux density and consummate reliability, enabling compact and efficient solid state lighting solutions. LedEngin s LED emitters range from 5W to 90W with ultra-compact footprints and are available in single color products including Cool White, Neutral White, Warm White, Red, Green, Blue, Amber, Deep Red, Far Red, Dental Blue and UV as well as multi-color products with RGB, RGBA and RGBW options. LedEngin s brightest White LEDs are capable of emitting 4,600 lumens. LedEngin s robust emitters are at the core of its unique line of modules and replacement lamps producing unmatched beam quality resulting in true Lux on Target for a wide variety of spot and narrow flood directional lighting applications. LedEngin is committed to providing products that conserve natural resources and reduce greenhouse emissions. LedEngin reserves the right to make changes to improve performance without notice. Please contact Sales@ledengin.com or (408) 492-0620 for more information. 15