Super SM Index... Page Connector Mounting Hole Chart.... 82 for Flange Mount.... 84 Mounting Hole Patterns and Seal Solder Tools... 85 for Thread-in.... 86 () for Thread-in.. 87 0.9 mm (SST) for Thread-in... 88 Dielectric and Pin/Tab Transitions.... 89 Thread-in Tools.... 91 Pin Insertion Tools.... 92 Unless otherwise specified, all dimensions are in inches. End 81
Super SM Connector Mounting Hole Chart for Flange Mount # 0 Thread.250 2 PL # 2 Thread.190.375 SQ.355.500 # 1 Thread.340 # 2 Thread.190 End.375.222.400.550.500 # 2 Thread.340 2 PL # 2 Thread.223.500 SQ.481.625 Southwest Microwave suggests the use of fillister head screws for mounting connectors. Detail Mounting Hole Chart for Flange Mount 82
Connector Mounting Hole Chart for Flange Mount Super SM # 4 Thread.500 2 PL.232 2 PL.687 SQ # 2 Thread.375 SQ # 6 Thread.718 2 PL # 2 Thread.328.190.480 End 1.00 SQ.140 [ 3.56 ].438 [ 11.11 ].270 [ 6.86 ] 2X Ø.089 [ 2.26 ] For 2 x 1-64 UNC 2 Screws Southwest Microwave suggests the use of fillister head screws for mounting connectors. Detail Mounting Hole Chart for Flange Mount 83
Super SM Transition for Flange Mount Recommended Hole Pattern, Tools and Fixtures for Optimum VSWR. To be determined by user for type and amount of solder preforms. Surface must be plated to provide a solderable surface. E Dia. D Dia. Center Pin Dia. Refer to hermetic seal page. F Dia. Dia. Counter ore Tool End Not for use with Kovar. No. Center Pin Dia. C D E C F C ore Tool No. 490-00G 290-02G.036.272.274.061.062.018.022.148.152.0823.0822.161.062.010.126.0465.020.178.160.061.124.0455.288 T-491-1 T-291-4 290-01G 290-00G.018.113.112.102.101.062.061.0645.0635.007.007.005.086.084.080.042.041.035.034.130.120 T-291-3 T-291-2 290-06G 290-07G 1490-13G 1490-14G 1490-15G.079.072.074.058.0035.0025.006.008.067.065.0302.0322.028.027.0205.0211.098.091 T-291-5 ** T-53029-2 T-1491-1 ** T-53029-4 ** 0.9 mm (SST) 84
Connector Mounting Hole Patterns and Seal Solder Tools For Flange Mount Super SM 2 Hole Flange.036 Solder Tool No..020.018 T-212-5 T-212-6 T-212-4 T-212-15 T-1412-15 T-212-8 T-212-9 T-212-7 T-212-13 T-1412-13 T-212-2 T-212-3 T-212-1 T-212-11 T-1412-11 T-112-4 T-112-6 T-112-3 T-112-8 T-112-2 T-112-5 T-112-1 T-112-7 End 4 Hole Flange Seal installation using solder fixture. Center fixture and locate solder preform. 1. ottom centering tool in fixture housing with small end protruding beyond fixture base. 2. Install preform around centering tool protrusion. 3. Hold fixture and preform upright. lign centering tool protrusion with seal counter bore in panel. 4. Secure fixture to panel with 2 mounting screws. The preform should be properly centered in the solder groove.. Install and solder seal. Note: Other soldering techniques may be utilized. Other methods should still achieve proper seal center conductor centering and position seal front surface orthogonal to connector axis to provide 360 of outer conductor contact for effective microwave performance. 1. With preform located and fixture securely mounted. Remove centering tool. 2. Position seal center conductor onto tool with connector end in. 3. Reinstall centering tool, hand tighten to bottom seal in panel. 4. pply heat to flow solder. 5. Remove fixture. 6. Clean. 7. Install connector. 85
Super SM Drill Information & Tools for Thread-in Recommended Hole Pattern, Tools and Fixtures for Optimum VSWR. To be determined by user for type and amount of solder preforms. Surface must be plated to provide a solderable surface. No. Counter ore Tool Not for use with Kovar. Center Pin Dia..250-36 UNS 2 Thd or 1 M6 x 0.75 6H Thd.221 Dia. (1/4-36) 1.197 Dia. (M6 x 0.75) F Dia..211.209 C D E C Dia. D Dia. E Dia..120 Min. Full Thread F Center Pin Dia. Refer to hermetic seal page. C ore Tool No. Solder Tool No..010.062.0465.126.161 290-02G.020.178 T-292-4 T-220-2.061.0455.124.160 End 290-01G 290-00G.018.007.007.005.062.061.0645.0635.042.041.035.034.086.084.080.113.112.102.101.130.120 T-292-3 T-292-2 T-220-3 T-220-1 290-06G 290-07G 1490-13G 1490-15G.0035.0025.006.008.028.027.0205.0211.067.065.0302.0322.079.072.074.098.091 T-292-5 T-220-5 T-1492-1 T-1420-5 T-1492-2 1 1 T-1420-6 Seal 1. Hold seal soldering tool upright. 2. Placing short end of seal center conductor into locating hole. 3. Place split solder ring preform over O.D. of seal. Let rest on tool. 4. Install into mounting hole keeping tool in upright position. 5. Solder seal into housing. 6. Remove tool and clean any residue as required. Note: Other soldering techniques may be utilized. Other methods should still achieve proper seal, center conductor centering, and position seal front surface orthogonal to connector axis to provide 360 of outer conductor contact for effective microwave performance. Seal Solder Tool 1 For with Metric Thread (M6 x 0.75) 90 Split Solder Ring Preform VSWR Matching Ring 86
Super SM () Drill Information & Tools for Thread-in Recommended Hole Pattern, Tools and Fixtures for Optimum VSWR. To be determined by user for type and amount of solder preforms. Surface must be plated to provide a solderable surface. #10-36 UNS 2 Thd.211.209 D Dia. Tool No. T-190-0 Tap Tool for 10-36 Thd Not for use with Kovar. No. 290-01G 290-00G 290-06G 290-07G 1490-13G 1490-14G 1490-15G Center Pin Dia..018.161 Dia. F Dia. Seal 1. Hold seal soldering tool upright. 2. Placing short end of seal center conductor into locating hole. 3. Place split solder ring preform over O.D. of seal. Let rest on tool. 4. Install into mounting hole keeping tool in upright position. 5. Solder seal into housing. 6. Remove tool and clean any residue as required. Note: Other soldering techniques may be utilized. Other methods should still achieve proper seal, center conductor centering, and position seal front surface orthogonal to connector axis to provide 360 of outer conductor contact for effective microwave performance. C Dia. E Dia..120 Min. Full Thread C D E.007.007.005.0035.0025.006.008.062.061.0645.0635.042.041.035.034.028.027.0205.0211.086.084.080.067.065.0302.0322.113.112.102.101.079.072.074.130.120.098.091 Seal Solder Tool 90 F Counter ore Tool (Tool No. elow) Not for use with Kovar. C ore Tool No. Solder Tool No. T-192-4 T-192-3 T-192-1 T-192-2 Split Solder Ring Preform VSWR Matching Ring T-120-5 T-120-4 T-120-2 T-120-3 End 87
Super SM 0.9 mm (SST) Drill Information & Tools Recommended Hole Pattern, Tools and Fixtures for Optimum VSWR. To be determined by user for type and amount of solder preforms. Surface must be plated to provide a solderable surface. #8-36 UNF 2 Thd.162.160 D Dia. Counter ore Tool (Tool No. elow) Not for use with Kovar..135.133 Dia. F Dia. C Dia. E Dia. No. Center Pin Dia..082 Min. Full Thread C D E F C ore Tool No. Solder Tool No. End 290-06G 290-07G 1490-13G 1490-14G 1490-15G.0035.0025.006.008.028.027.0205.0211.067.065.0302.0322.079.072.074.098.091 T-53022-2 T-53022-4 T-53022-5 T-53022-3 Seal 1. Hold seal soldering tool upright. 2. Placing short end of seal center conductor into locating hole. 3. Place split solder ring preform over O.D. of seal. Let rest on tool. 4. Install into mounting hole keeping tool in upright position. Seal Solder Tool Split Solder Ring Preform 5. Solder seal into housing. 6. Remove tool and clean any residue as required. Note: Other soldering techniques may be utilized. Other methods should still achieve proper seal, center conductor centering, and position seal front surface orthogonal to connector axis to provide 360 of outer conductor contact for effective microwave performance. 90 VSWR Matching Ring 88
Dielectric and Pin or Pin/Tab Transitions for Flange Mount Hole Pin Dielectric Recommended Hole Dimensions Hole Pin Dielectric.160.125 Super SM.003 RK. Moderately Thick Substrate C D End C = Substrate Thickness D = C + 1/2 Tab or Terminal.036.020.237.160.160.160.116.0635.020.0635 #52.0492.039.029 #32 #52 1.25 mm.0492 1.25 mm.039 #61.160.029 #69.125 For Pin Dia. For Pin Length Dia. (Drill #) ±.0003 ±.002 #61 #69.125.125.125 89
Super SM Dielectric and Pin or Pin/Tab (Optional irline Step-Transition) For Panel Mount Pin Dielectric.125 Hole End Recommended Hole Dimensions.003 RK..126.124 Thin Substrate C D C = Substrate Thickness D = C + 1/2 Tab or Terminal.036.020.237.116.0635 #32 #52.0465.0465 #56 #56.0492 1.25 mm.0335 0.85 mm.039.029 #61 #69.0276.0210 0.70 mm #75 For Pin Dia. For Pin Length Dia. (Drill #) ±.0003 Dia. (Drill #) ±.0003 90
End Tools for Thread-in Connector Series Super SM Thread-in Connector Tool.312 Hex Tool Tool No. T-1420-1 T-1020-1 Thread-in Connector Series and 1.85 mm 18 in-lbs *, 3.5 mm and SM Recommended Install Torque Nominal 18 in-lbs * T-120-1 T-53022-M2.5 0.9 mm 16 in-lbs * ---- * Recommended mating connector coupling nut torque is about one half this amount. 91
Super SM Pin Insertion Tools T-293-0 T-293-1 T-293-2 End 1. Select proper tool from the table below. 2. Insert pin into tool as illustrated (tab or small dia. first). 3. lign pin with socket contact in connector as illustrated. 4. Insert pin into contact with gentle firm pressure. 5. Remove tool. Use tweezers for next operation. 6. Set pin to desired depth and rotate to align tab if necessary. To ccept Pin Dia. Tool No. T-293-0 T-293-0, -1 T-293-1.018 T-293-2.020 T-293-2 Not available for.036 92