Pterodactyl: Integrated Control Design for Precision Targeting of Deployable Entry Vehicles

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Pterodactyl: Integrated Control Design for Precision Targeting of Deployable Entry Vehicles Dr. Sarah D Souza, Principal Investigator NASA Ames Research Center 15 th International Planetary Probe Workshop June 12, 2018 1

Background - Funded by NASA s Space Technology Mission Directorate as part of the Early Career Initiative program - Goal is to grow early career employees while advancing NASA s mission 2

What is Pterodactyl? A design, build, and test capability for finding optimal, scalable Guidance & Control (G&C) solutions for Deployable Entry Vehicles (DEVs) to enable precision targeting 3

Large to Small Mass Missions are driving the development of DEVs! Adaptable, Deployable Entry Placement Technology (ADEPT) Hypersonic Inflatable Aerodynamic Decelerator (HIAD) 4

Research Question: What control system will enable steering these vehicles to a location of our choosing, precisely? Relevant applications: large mass to Mars, science missions that require timely recovery or arrival at a specific location 5

Lifting Nano-ADEPT Asymmetric, 1+ meter diameter mass = 55.2 kg, b = 40 kg/m 2 6

Pterodactyl Mission Roadmap DEV Technology Goals: G&C solution that provides precision targeting and scalability Then Mars! Lunar Return Mission Currently funded FY18 - FY20 Ground Testing and Prototyping FY20+ Earth Flight Test 7

Pterodactyl Design Overview Stepping Stone Approach POINT OF DEPARTURE: Design feasible G&C solutions with a notional ConOps Planet Entry Type Mission Justification Earth Direct, high speed (> 9 km/s) NASA missions used as analogs to stress design for scalability and precision targeting High entry velocity results in high aerodynamic and heat loading impacts G&C design Each iteration (stepping stone) of the design becomes more specific to a particular mission on the Pterodactyl Technology Roadmap 8

De-orbit/Stabilization Entry Interface Attitude h EI = 122 km V EI = 11.0 km/s g EI = -5.5 o Active Guidance q guid = TBD or a sensed = 0.2g s Entry Phase Descent System Activation Ma = 2.0 9

Pterodactyl Design Process Overview CAD Models Identify Potential Control Systems Tabs, RCS, etc. Aerodynamics Aerothermodynamics Guidance & Control Structures Analysis Lifting Nano-ADEPT Asymmetric, 1+ meter diameter TPS Sizing Develop Vehicle and Control System Simulations Varied Fidelity Select Optimal Design MDAO output, SMEs *COBRA-Pt Optimizes control system mass and target ellipse Integrate Models into MDAO Framework Multi-disciplinary, Design, Analysis and Optimization *Garcia et al., AIAA 2010-5052 10

Earth Flight Test Overview POINT OF DEPARTURE: Prototype potential flight test article for LEO mission Planet Entry Type Earth Direct Mission Secondary Payload on Atlas V target to Kwajelein (pacific ocean) Justification - Proof of concept for integrated design - Validation of: hardware & environment models, software executing a mission, system performance predictions 11

De-orbit/Stabilization Entry Interface Attitude h EI = 122 km V EI = 7.89 km/s g EI = -6.8 o Earth Direct Entry to Kwajalein 1000km Active Guidance q guid = TBD or a sensed = 0.2g s Descent System Activation Ma = 2.0 Water Impact Data recorder recovery (U.S. Air Force photo by Tech. Sgt. Kristine Dreyer) 12

Pterodactyl Testing Plan Overview Test Requires G&C Algorithms Pterodactyl Testing Timeline Purpose 6DOF Simulation FY19 G&C logic development, System performance predictions, Monte Carlo analyses FUNDED Bench Tests of Hardware Hardware in the Loop Tests FY19-20 FY19-20 Validate simulation hardware and hardware interfaces to software Validate compiled software operation on the flight processor, computational loading, and timing to/from hardware Vertical Motion Simulator Optional Validate navigation algorithms/sensors given physical motion TBD Captive Flight Tests if necessary Validate flight software & mission states, navigation software in flight, telemetry collection Flight Tests Notionally FY22-23 Validate hardware & environment models, software executing a mission, system performance predictions 13

Pterodactyl Team Dr. Wendy Okolo, Brandon Smith, Ben Nikaido, Dr. Alan Cassell, Bryan Yount, Xun Jiang NASA Ames Research Center Breanna Johnson NASA Johnson Space Center Ken Hibbard, Jeff Barton, Gabe Lopez, and Andrew Sanders Space Exploration Sector JHU Applied Physics Laboratory Dr. Steve Robinson Center for Human-Systems Engineering University of California at Davis Questions? 14

Back-up Slides 15

Deployable Entry Vehicle Technology Challenge Areas TECHNOLOGY DEVELOPMENT TECHNOLOGY DEMONSTRATIONS DESIGN REFERENCE MISSIONS PTERODACTYL ADEPT DESCENT SYSTEMS STUDY LOW EARTH ORBIT FLIGHT TEST LUNAR RETURN FLIGHT TEST LUNAR SAMPLE RETURN MISSION HUMAN MARS EXPLORATION MISSIONS Guidance Algorithm Validation ü ü ü ü Control Effector Design, Analysis & Characterization ü ü ü ü Static Aerodynamic Database ü ü ü ü CHALLENGE AREAS Guidance & Control System Validation ü ü ü ü Electro-mechanical Deployment System Carbon Fabric Packing & Tension Management ü ü ü ü ü ü ü ü System Level Aerothermal Analysis ü ü ü ü Scalability ü ü ü Carbon Fabric Response Model ü ü ü ü System Thermo-structural Performance ü ü ü ü Payload Thermal Control ü ü ü ü Safe & Precise Landing Integrated Capability ü ü Propulsive Descent ü ü Control Surface Effectiveness ü ü ü Parametric Mass Model ü ü 16

Pterodactyl Development Roadmap LNA Technical Challenge Areas Stakeholder Needs & System Design 1. End-to-End mission concept(s) definition 2. Payload thermal environment management GN&C 3. Guidance algorithm 4. Control effector performance mapping 5. IMU sensor characterization 6. Real-time state estimation (e.g. EKF) 7. GN&C system validation Structures and Mechanisms 8. Control effector design 9. Fabric packing and tension management 10. Electro-mechanical deployment system Aero/Aerothermal & Materials 11. Static aerodynamic performance 12. Mid-fidelity carbon fabric response model 13. System thermo-structural performance Test/Analysis Activity Mapping CY18-CY19 Pterodactyl (STMD ECI) COBRA-Pt MDAO tool development GN&C algorithm development GN&C algorithm validation via Monte Carlo simulation AND/OR hardware-in-the-loop test IMU requirements development and hardware options identification Control effector thermo-structural analysis System-level aerothermal analysis (e.g. shockinteraction, wake impingement) Mid-fidelity static aerodynamic database development (CBAERO anchored to NS) CY19 Pterodactyl (STMD ECI) Deployment system benchtop test Control effector performance characterization Unplanned, unfunded work Component thermo-structural load testing Stagnation and SPRITE-C arc jet testing Residual Risks Path to TRL 6 Flight Test: Guided entry at Earth from orbital velocity Flight Test Objective: Retire residual risks that were not addressed in other test/analysis activities 17

Analog Missions - Use analog missions to develop a notional Concept of Operations - Trade between what we want to account for in the design process versus capability at landing site Mission Return From Entry Trajectory Apollo Lunar Direct (some lofted) Guided Entry Velocity (km/s) Recovered Yes 11.0 yes Orion EFT-1 LEO Direct Yes 8.93 yes Orion EM-1 Lunar Skip Yes 11.1 Stardust comet Direct No 12.9 yes Genesis L1 Direct No 11.1 yes Mars Sample Return Mars Direct? 11.-12.0 MSL Earth Direct Yes 5.9 yes 18