Industry 4.0 and education: Use Cases and Testbeds with German SME for Manufacturing Labs Network Industrie 4.0 e.v. September 2018 unrestricted
SME use of Industrie 4.0 applications 2013 2015 2017 In use Other Planned Other In use Seeking In use Other Planned Planned Sources: bitkom; Industry 4.0: Status Quo and Outlook 2017 Bitkom: ITK-Unternehmen setzen auf Industrie 4.0 (2015) (only available in German; English translation: ITC companies are adopting Industry 4.0 (2015)) 2
Plattform Industrie 4.0 in Germany The digital transformation needs a broad-based foundation 3
Plattform Industrie 4.0 in Germany Working groups Representatives from business, trade union, academia, political integration WG1: Reference architectures, standards and norms WG2: Technology and application scenarios 400 participants Relevant stakeholders in Germany WG3: Security of networked systems WG4: Legal framework WG5: Work, education and training WG6: Digital business models in Industrie 4.0 4
Plattform Industrie 4.0 International cooperations Digitising European Industry Kooperation China Alliance Industrie du Futur France PianoIndustria4 Italy Industrial Internet Consortium (IIC) Referenzarchitekturen angleichen für mehr Interoperabilität Robot Revolution Initiative Japan Source: Plattform Industrie 4.0 5
LNI4.0 founders, Nov. 2015 Our network feels connected to the entire German industry! Dr. Klaus Mittelbach Treasurer Thomas Hahn Chairman Dr. Christian Schläger Vice Chairman Hartmut Rauen Dr. Hans Jörg Stotz Prof. Dr. Peter Post Sven Zehl Dr. Heinrich Arnold Member providing personal In cooperation with: 6
Industrie 4.0 Stakeholders Expert community from industry and academia Input Output Digital Transformation 7
LNI4.0 offering along SME maturity DEFINE OPPORTUNITIES ARRANGE ACCESS TO APPROPRIATE TEST LABS INITIATE STANDARDIZATION CONDUCT INDIVIDUAL WORKSHOPS FACILITATE USE CASES 8
Testlabs cooperation (>40 MoU) BMWi Kompetenzzentren 4.0 INDUSTRIE 4.0 TESTLABS DIGITAL HUBS 9
>60 Use Cases with >90 SME www.lni40.de 10
I4PRODUCTION INTERNATIONAL MODEL FACTORY FOR INDUSTRIE 4.0 DEFINE OPPORTUNITIES Digital supply chain and knowledge exchange across Germany, Switzerland and Austria Simulated I4.0 production process Smart actuator, sensor technology and big data 11
PRODUCTION ASSISTANCE SYSTEMS QUALITY OPTIMIZATION FACILITATE TEST SCENARIOS Expert knowledge and simulations combined to optimize production processes Using sensors and AI to make process complexity manageable 12
KNOWLEDGE MINING FOR ASSISTANCE OPERATOR ASSISTANCE FACILITATE TEST SCENARIOS Assistance system supports operator in current process situation Operator actions are suggested based on operating history Machine Graphical User Interface Database with process values, operator values, alarm messages PLC Graphical User Interface with Guidance and rating Data Observer Graphical User Interface for unsolicited Operator events Black Box Database with * process values, * operator values, * alarms, * recommendations, * event lists Recommender Event Filters Event Generators Event Filters Event Filters Knowledge-base (key-value-store) Event Filters Retrieval Real Machine Machine specific Machine independent 13
PERSONNEL ASSISTANCE SYSTEMS TRAINING ASSESSMENT FOR WORKERS FACILITATE TEST SCENARIOS Questions: Will we cope with the next flu epidemic? What future effect of specific training can I foresee in Production? When should training be arranged? 14
AI IN PRODUCTION ENERGY MANAGEMENT ASSISTANCE SYSTEM FACILITATE TEST SCENARIOS Energy consumption forecasts optimize production costs Identify optimization potential and measures using AI Digital implementation of DIN EN ISO 50001 and 50006 15
AI FOR FERRIES (HVAC) HVAC OPTIMIZATION WITH ARTIFICIAL INTELLIGENCE FACILITATE TEST SCENARIOS 10% energy cost savings by AI Classical HVAC control technology is replaced by AI, prediction and parameter optimization (on-site or cloud) 16
ASSET ADMINISTRATION SHELL VALIDATION OF THE CONCEPT OF INDUSTRIE 4.0 COMPONENTS FACILITATE TEST SCENARIOS Administration shell for Industrie 4.0 components Validated at a flexible transportation system and a virtualized production plant 17
INDUSTRIE 4.0 EDUCATION MECHATRONICS VOCATIONAL TRAINING PROGRAM FACILITATE USE CASES Cost-optimized standard components from the maker culture Knowledge transfer of Plattform Industrie 4.0 RAMI administration shell 18
INDUSTRIE 4.0 EDUCATION INDUSTRIAL ONLINE LEARNING FACTORY FACILITATE USE CASES Networked machines over cloud and mobile devices (phone) for education Personalized production focus including the entire business process trained by selfprogramming of the students 19
TESTBED TSN TIME-SENSITIVE NETWORKING ARRANGE ACCESS TO APPROPRIATE TESTLABS Continuous validation of IEEE 802.1 TSN product development of 29 companies on neutral ground Testbed for standardization validation 20
PRODUCTION ASSISTANCE SYSTEMS SKILLED WORKERS WITH DISABILITIES FACILITATE TEST SCENARIOS People with mental impairment can perform skilled work thanks to assistance systems Networking, information provision and visualization of assembly operations from ERP/MES in control cabinet construction 21
Thank you! Agile testing! 2018 Labs Network Industrie 4.0 e.v. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express written permission of the Labs Network Industrie 4.0 e.v.