INSTALLATION AND CUSTOMER CARE INFORMATION FOR SC120-200 FREESTANDING STERILIZATION CENTERS General Information: Many Artizan Design Free-standing Sterilization Centers are custom designed and built to the customers specifications using our standard sterilization modules. Follow these general instructions using your specific order drawings to properly erect your sterilization center. Customer Service and Technical Support: 8:00 AM to 5:00 PM central (M-Th) 8:00 AM to 4:30 PM central (Fri) Phone: 800-257-7407 or 270-651-7407 Fax: 270-651-1732
INDEX PAGE 3 Parts List PAGE 4 Assembling the base cabinets PAGE 5 PAGE 9 Installing toe-kick / Locating wired circuits PAGE 10 Finalizing Installation PAGE 11 Solid surface care and maintenance Attaching side and back walls PAGE 6 Installing upper cabinets PAGE 7 Installing task lights and service panel PAGE 8 Installing counter top and sink PAGE 8 Assembling the sterilizer tower PAGE 12-16 Circuit diagrams PAGE 17 Hardware adjustments PAGE 18-22 Airglide parts and schematics GENERAL DESCRIPTION OF CABINET SECTIONS Upper Wall Cabinets Upper Wall Cabinets Sterilizer Tower 21" RECESSED TASK LIGHT 21" RECESSED TASK LIGHT Service Panel Service Panel TABLE TOP OR OPTIONAL RECESSED ULTRASONIC AUTOCLAVE STATIM WRAP DRAWER 5" WRAP DRAWER 5" TIMER 11.00 5" 9.00 5" 5" 9.00 5" Base Cabinets Base Cabinets Toe Kick
PAGE 3 OF 22 SC120-200 Free-standing Sterilization - PARTS LIST - 20 - Leg Levelers SKU# H8480 68-1/4-20 X 1 1/4" Machine Screw (Used for side walls and back panels) SKU# S19151 4 - #6 X 1" Black Wood Screw (Used for Top Install) SKU# S19100 16 - Euro Screws (Located with slide out shelves) SKU# 19000 8 - #6 X 1 5/8" Black Wood Screw (Used for Top Install) SKU# S19102 85 - #8 X 3/4" Wood Screw (Located with Hangrail) SKU# S19106 16 - Connector Bolts SKU# 19074 6-5/8 Square Head Lights SKU# 19015 Note - Parts NOT shown actual size Note - Parts may vary according to cabinet configuration
Free-standing Sterilization PAGE 4 OF 22 - Step #1 Assembling The Base cabinets - ATTACHING CABINETS TOGETHER USING CONNECTING SCREWS INSTALLING LEG LEVELERS LEVELING 5 1/8" - 5 1/4" Right Side View CLAMPS Back of Cabinet FLOOR 1. Remove all doors and drawers from cabinets. Check the floor area with a 4 foot level and determine the amount of fall. Lay the first cabinet on its back and tap legs in with a hammer. Pre-adjust legs to 5 1/8" 5 1/4". Stand the first cabinet and set upright. Repeat the process with the next cabinet and level it next to the first cabinet. 2. Hold or clamp the front edges together and using the through holes located at the top and bottom near the face of the cabinets insert one end of the connecting screw into the hole and tap lightly with a hammer until seated against side wall. Thread the other end into the adjacent hole and tighten using a phillips tip in a cordless screwgun or drill. Repeat with the through holes near the rear of the cabinet. 3. Continue setting and leveling cabinets using a 4 foot level. Check the entire run of cabinets after assembling. Make sure all legs are touching the floor and optimally are bearing an equal portion of the weight. Note - legs can be adjusted either by turning from the outside or by using a narrow flat blade screwdriver from inside the cabinet and through the center of the leg. Note - See page 17 for proper drawer removal procedure. 4. Assemble base cabinets together using the layout shown in your drawing.
PAGE 5 OF 22 Free-standing Sterilization - Step #2 Attaching Side and Back Walls - 1. Attach both of the side walls to the base cabinets using 1 1/4 x 1/4 x #20 flathead machine screws. Note - Side walls overlap the back of the base cabinets by approximately 3/4". CONTOURED SIDE WALL PANEL 3/4" x #8 Wood Screws 2. Attach all back panels to base cabinets using 1 1/4 x 1/4 x #20 flathead machine screws. 3. Secure the back wall panels together by attaching the wall cabinet hang rail using 3/4" x #8 wood screws Note: Back and side wall panels are held together at the top end by the attachment of the upper wall cabinets in the next step. Note: Hang rails and kits are located with the side walls or counter tops. Note: Back panels rest onto extended base cabinet bottom panels. 1 1/4 x 1/4 x #20 flathead machine screws.
PAGE 6 OF 22 1. Hang all uppers onto rail and secure one end cabinet to side wall using 1 1/4" flathead screws. Note: Side walls may need to be loosened slightly for easy installation. INTERNAL ADJUSTMENT ARMS A B Important Note: Install this upper wall cabinet last. 1 Extend the adjustment arm outward enough to easily catch the top of the rail by turning the bottom screw counterclockwise. Adjustments: A - Top Screw - Up/Down B - Bottom Screw - In/Out Important Note: Do not over-tighten adjustment screws. ATTACHING CABINETS TOGETHER HANGING CABINETS 2. Align cabinets together using adjustment arms and secure with connecting screws provided. CLAMPS 3. Hold or clamp the front edges together and using the through holes located at the top and bottom near the face of the cabinets insert one end of the connecting screw into the hole and tap lightly with a hammer until seated against side wall. Thread the other end into the adjacent hole and tighten using a phillips tip in a cordless screwgun or drill. Repeat with the through holes near the rear of the cabinet.
The Service Panel is designed to provide a hidden chase for wires to run behind cabinets. PAGE 7 OF 22 1. Run task light wires downward into the floor of the sink compartment. DO NOT attach task lights at this time. SERVICE PANEL 2. Install service panel/s into notch on top of base cabinets and snap into clips mounted underneath upper wall cabinets. Be sure to leave task lights in front of service panels. Wire Raceway 3. Attach task lights to bottom of wall cabinets by using the 5/8 square head screws. Mounts behind tape dispenser alcove.
PAGE 8 OF 22 1. Attach the countertop using 1 5/8 screws for base cabinets with a wood top panel and 1 wood screws for sink base cabinets with L-brackets. Note - if a laminate counter top is supplied, Apply silicone sealer to the under-side of sink flange prior to mounting. 1 5/8 wood screws Sink Base 1 wood screws 1 5/8 wood screws 1 5/8 wood screws - Step #6 Assembling the Sterilizer Tower 1. Assemble the tower using the same procedure utilized in the past steps. 2.Attach the Sterilizer slide out shelves to the side walls using the supplied euro screws located with the slide out shleves. 3. Attach the Sterilizer tower to the other assembled cabinets using 1 1/4" x 1/4" x #20 flathead machine screws. Note - Side walls overlap the back of the base cabinets by approximately 3/4".
PAGE 9 OF 22 Notch Facing away from legs Plastic Receivers with Metal clip 1. Lay the toe-board face down in front of attached levelers with notch facing away from legs. Align plastic receivers with each leg and tap into the continuous notch on back side of toe-board. Install metal leg clips into receivers. Stand toeboard up-right and tap lightly on face until clips snap against legs. ELECTRICAL All wires should terminate at the floor of the sink base and connections made by a licensed electrician in conjunction with local wiring codes. TABLE TOP OR OPTIONAL RECESSED ULTRASONIC STERILIZER 1 STERILIZER 2 ULTRASONIC ELECTRICAL STERILIZER 1 120V 20A STERILIZER 2 120V 20A LIGHT CIRCUIT ULTRASONIC 120V 20A 120V 20A LIGHT CIRCUIT
PAGE 10 OF 22 Reinstall all drawers and doors removed in the first step. Install shelf pegs and insert shelving into appropriate compartments. Shelf pegs are located in each cabinet with adjustable shelves. Make final hinge adjustments. Note - Drawers are numbered starting at the top and run downward to insure they are returned to the same position. 21" RECESSED TASK LIGHT TABLE TOP OR OPTIONAL RECESSED ULTRASONIC AUTOCLAVE STATIM 21" RECESSED TASK LIGHT WRAP DRAWER 5" WRAP DRAWER 5" TIMER 11.00 5" 9.00 5" 5" 9.00 5" OPTIONAL TAPMASTER FAUCET FOOT CONTROL OPTIONAL AIRGLIDE KICK OPEN UPPER CABINET DOORS AND WASTE MODULE Note: See pages 19-22 for installation of optional Pneumatics
PAGE 11 OF 22 Solid Surface Care & Maintenance CARE AND MAINTENANCE Caring for your Wilsonart Gibraltar Solid Surface countertop or surface is as simple as wiping the surface with a damp cloth. If a stain develops, wipe it away with soap and water. Or if you prefer wipe it clean with Windex. If a stain doesn t respond to soap and water, for a matte finish, apply an abrasive cleanser and buff with a Scotch-Brite pad using a circular motion. The same technique can be used for cigarette burns. If you have a gloss finish, please contact your dealer or fabricator before attempting repairs. For minor cuts and scratches, simply sand lightly with a medium (220 grit) sandpaper, then follow with a fine (320 grit) sandpaper. Finally, touch up the finish by buffing with a Scotch-Brite pad. PRECAUTIONS Do not expose the surface to harsh chemicals, such as paint remover, turpentine, nail polish remover or stove and drain cleaners. If these chemicals come in contact with the surface, immediately wash them off with water, using appropriate safety measures to avoid injury. Always use a cutting board instead of cutting directly on the surface. While minor cuts and scratches can be repaired, care should be taken to prevent them in order to keep the surface looking as good as new.
PAGE 12 OF 22 Circuit Diagrams PREFABRICATED DENTAL ASSEMBLY FILE #E231530 Hospital Grade / Redundant Ground
PAGE 13 OF 22 DUAL STERILIZER RECEPTACLE SEPARATE CIRCUITS (SAME BOX) WIRING DIAGRAM ITEM #EL-280 Mark for sterilizers 1 & 2 GREEN INSULATED GROUNDING WIRE STERILIZER #1 STERILIZER #2 HOSPITAL GRADE DUPLEX RECEPTACLE HOSPITAL GRADE DUPLEX RECEPTACLE + BLACK (HOT) + BLACK (HOT) ROUGH-IN BOX ROUGH-IN BOX RATED 120VOLT 20 AMP CIRCUIT RATED 120VOLT 20 AMP CIRCUIT
PAGE 14 OF 22 FREE-STANDING STERILIZATION WIRING DIAGRAM ITEM #EL-250 LIGHT CIRCUIT SINK AREA (STANDARD) GREEN INSULATED GROUNDING WIRE FLORESCENT LIGHT FIXTURE HOSPITAL GRADE GFCI (GROUND FAULT) RECEPTACLE SINGLE POLE SWITCH TASK LIGHT MOUNTED UNDERNEATH UPPER CABINET LABEL DEDICATED LIGHT CIRCUIT 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT
PAGE 15 OF 22 FREE-STANDING STERILZATION WIRING DIAGRAM ITEM #212 DUAL RECEPTACLE CIRCUIT SINK AREA (OPTIONAL) GREEN INSULATED GROUNDING WIRE GFCI RECEPTACLE REGULAR RECEPTACLE HOSPITAL GRADE GFCI DUPLEX RECEPTACLE HOSPITAL GRADE DUPLEX RECEPTACLE LABEL COMBINE WITH LIGHT CIRCUIT ITEM #EL-240 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT
PAGE 16 OF 22 FREE-STANDING STERILZATION WIRING DIAGRAM ITEM #220 ULTRASONIC RECEPTACLE CIRCUIT (OPTIONAL) GREEN INSULATED GROUNDING WIRE REGULAR RECEPTACLE HOSPITAL GRADE GFCI DUPLEX RECEPTACLE LABEL DEDICATED ULTRASONIC 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT
D 3 GA1106 GA1105 Drawer Removal, Installation and Adjustment Drawer Removal A) Open drawer completely. B) Lift up on the drawer front until the front of the box releases from the glide. C) Pull out on the drawer slightly. D) Lower the drawer back down while pulling out on the drawer. Drawer Installation A) Fully extend drawer glides from the cabinet. (Optional) B) Place the drawer on the glides. C) Push the drawer in completely. D) Cycle drawer a couple times to ensure that the drawer is securely attached to the glides. A B C Full Extension Glide Removal & Installation... 2 Removal A) Extend the glide to its outermost position. Push the release levers in and remove the drawer member of the sides. 4 5 Drawer Member PULL PUSH Cabinet Member Installation A) Line up the drawer member to the cabinet member and push the drawer into its compartment. GA1107 Drawer Front Adjustment and Removal 1) Remove the cover caps on the drawer side by hand. 2) Height Adjustment: Rotate in either direction to adjust the drawer front vertically. 3) Tilt Adjustment: Adjust after the drawer front is installed to ensure the drawer sides meet square with the drawer front. (Only available on large drawer boxes.) 4) Side Adjustment: Adjusts the drawer front horizontally. Turn in either direction. 5) Tension/Removal: For large drawers, turn the screw toward the front of the drawer until the front detaches from the box. Repeat this procedure on both sides of the drawer. For small and medium drawer boxes, turn the screw toward the back of the drawer to remove the front.
D Door Removal, Installation, and Adjustment Hinge 1 & 2 Adjustments Use a phillips head screw driver for the following steps... A) Screw A adjusts the door in direction A seen in the Adjustment Direction Guide B) Screw B adjusts the door in direction B. Equal adjustment must be made to all hinges on the door for it to move the desired distance. C) Screw C adjusts the door in the C direction. Make adjustments to top and bottom hinge as necessary. Note: Use a level to ensure the door is level and plumb. Preferred gaps are approximately 1/8 between doors and 1/16 between accents and doors. Hinge 1, 2, & 3 Installation F) Hook the hinge to the mounting block at point F G) Latch at point G by pressing the hinge against the hinge block. 180 Hinge Adjustments D) Loosen screw D and adjust door gap and angle using a level. Tighten screw D when positioned correctly, 180 Hinge Hinge 1 & 2 Removal E) Press button at point E at the back of the hinge and pull away from cabinet. G F B Hinge 1 Hinge 1 & 2 Adjustment Direction Guide E A C A E Hinge 2 C B A C Hinge 3 C A B GA1044 E B Soft Close Switch Door Removal
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Midmark Corporation Glasgow Office 115 G.L. Comer Rd. Glasgow, KY 42141 (270)651-7407 (800)257-7407 Fax (270)651-1732 www.midmark.com REVISED 04-2010