-dec 541 and 545 Delivery System Mount on Preference ollection 5580 I NSTLLTION GUIDE Introduction Figure 1. -dec 500 abinet-mounted 541/545 Delivery System This document contains instructions for installing a 541/545 delivery system mount on a Preference ollection 5580 cabinet subbase. These instructions are intended for instances where the delivery system mount cannot be attached directly to the floor. NOTE To mount a 541/545 system on a Preference ollection 5580 not containing subbase cutouts (see Figure 3), order a new style subbase front and qty (8) 012-004-00 pop rivets. ffected Preference ollection 5580 cabinets are those shipped before October 3, 2005. This guide contains the following sections: Recommended tools Things to do before you begin Installation steps Installation with factory installed mounting hardware (page 4) Retrofit installation without factory installed mounting hardware (page 5) Recommended Tools Hex key set Torque wrench 86.0003.00 Rev E
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide efore You egin 1. heck with local building and code authorities about installation requirements. These differ from state to state and internationally. 2. heck that the manual air shut-off valve is installed. 3. Install the 5580 cabinet. Refer to the Preference ollection 5580.69 and 5580.96 Treatment onsole Installation Guide (P/N 86.0199.00). UTION The 5580 subbase must be anchored to the floor to prevent tipping or injury. Refer to nchoring the Preference ollection Sub-ase Installation Guide (P/N 86.0159.00) for anchoring instructions. WRNING Failure to anchor the cabinet to the floor can lead to product damage and result in serious injury or death. 4. Locate all parts, tools, and hardware for this installation. 5. Some older cabinets may need new mounting holes drilled in the bottom panel for the four decorative screws that secure the upper support bracket assemblies. If necessary, drill these additional holes before beginning the installation. Holes should be 3/8" (9.5 mm) in diameter and 2" (51 mm) from the edges of the panel. See Figure 2 for the mounting hole locations on an older-style bottom panel. (Figure 3 on the next page shows the newer-style bottom panel.) Figure 2. Drill New Mounting Holes (If Necessary) ottom Panel abinet Wall () urrent Hole and Decorative Screws; () Drilling Locations for New Holes 2 86.0003.00 Rev E
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide Parts Identification Refer to Figure 3 to identify parts used in the installation of the 541/545 mount. Parts are shown exploded for clarity. Figure 3. Detail of the 541/545 Mount on a 5580 abinet Sub-ase G N D H K J L Subbase utouts E F M () (4) Decorative Screws; () ottom Panel; () Upper Rail; (D) Upper Support racket; (E) Subbase; (F) Subbase Front; (G) (4) Socket Head Screws; (H) nchor Plate; (J) lips; (K) (10) 1/4-20 x 3/8" Socket Head Patch Screws; (L) djustment rackets; (M) 541/545 Mount; (N) Washers 86.0003.00 Rev E 3
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide Installation Steps Figure 4. Loosen the djustment racket Screws Proceed to the installation steps for the type of installation: 5580 cabinets with the 541/545 mounting option factory installed. See abinets with Factory-Installed Mounting Hardware below. 5580 cabinets without the 541/545 mounting option pre-installed See abinets Without Factory-Installed Mounting Hardware on page 5. abinets with Factory-Installed Mounting Hardware 1. Loosen the six (1/4-20 x 3/8" socket head patch) adjustment bracket screws. See Figure 4. This allows the adjustment brackets to slide up as needed when the 541/545 mount is inserted under the cabinet. 2. Slide the 541/545 mount under the cabinet. See Figure 4. 3. Partially tighten the six (1/4-20 x 3/8" socket head patch) adjustment bracket screws. 4. Position the anchor plate on the two adjustment brackets. See Figure 5. 5. Secure the anchor plate using four socket head patch screws and washers included in the kit. Only partially tighten the screws to allow the 541/545 floor mount to move freely while positioning so that good contact with the floor can be made. 6. heck that the 541/545 mount is flush with the floor. () Socket Head Patch Screws; () djustment rackets; () 541/545 Mount Figure 5. Position the nchor Plate on the djustment rackets () nchor Plate; () djustment rackets 4 86.0003.00 Rev E
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide 7. Tighten the 541/545 mount screws to 15 ft lb. See Figure 6. 8. Verify that the 541/545 mount did not lift up when the anchor plate was installed. The mount should still be flush with the floor. 9. ompletely tighten the six 1/4-20 x 3/8" socket head patch screws on the adjustment brackets. See Figure 3. Install the 541/545 Delivery System Follow the steps in the -dec 500 12 O lock System Installation Guide (P/N 86.0466.00) to install the 541/545 delivery system. Test the System When installation is complete, recheck that the 541/545 mount is flush with the floor and that all screws are fully tightened. Figure 6. ttach the nchor Plate and 541/545 Mount D () 541/545 Mount Screws; () nchor Plate; () 541/545 Mount; (D) djustment rackets; (E) Socket Head Patch Screws; (F) Washers E F abinets Without Factory-Installed Mounting Hardware Remove the Subbase lips 1. Loosen the decorative screws securing the subbase clips to the cabinet s bottom panel. See Figure 7. 2. Remove and discard the clips. 3. Leave the screws in the panel for mounting the upper support bracket assemblies. Figure 7. Remove the Subbase lips lip Decorative Screw 86.0003.00 Rev E 5
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide ttach the Upper Support racket ssemblies 1. ttach the two upper support brackets to the two upper rails with four 1/4-20 x 3/8" socket head patch screws. See Figure 8. 2. ttach the two upper support bracket assemblies to the underside of the cabinet s bottom panel with four decorative 1/4-20 screws. See Figure 8. Figure 8. ttach the Upper Support racket ssemblies E D NOTE Some 5580 cabinets may not have four decorative screws in the bottom panel. The installation kit contains extra screws for mounting the upper support bracket assemblies. ttach the 541/545 Mount 1. ttach the adjustment brackets to the upper support bracket assemblies. See Figure 9. Use six of the 1/4-20 x 3/8" socket head patch screws. Do not fully tighten the screws, so that the adjustment brackets can slide up as needed when the 541/545 mount is inserted under the cabinet. 2. Slide the 541/545 mount under the cabinet. See Figure 9. () Upper Rail; () Upper Support racket; () (4) 1/4-20 x 3/8" Socket Patch Screws; (D) (4) Decorative 1/4-20 Screws; (E) Detail of Upper racket ssembly Hooking Onto the Subbase Figure 9. ttach the djustment rackets and 541/545 Mount () Socket Head Patch Screws; () djustment rackets; () 541/545 Mount 6 86.0003.00 Rev E
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide 3. Position the anchor plate on the two adjustment brackets. See Figure 10. 4. Secure the anchor plate using four socket head patch screws included in kit. Only partially tighten the screws to allow the 541/545 floor mount to move freely while positioning so good contact with the floor can be made. 5. heck that the 541/545 mount is flush with the floor. 6. Tighten the 541/545 mount screws to secure the mount. Torque the screws to 15 ft lb. 7. Verify that the 541/545 mount did not lift up when the anchor plate was installed. The mount should still be flush with the floor. 8. ompletely tighten the six socket head patch screws on the adjustment brackets. See Figure 11. Install the 541/545 Delivery System Follow the steps in the -dec 500 12 O lock System Installation Guide (P/N 86.0466.00) to install the 541/545 delivery system. Test the System When installation is complete, recheck that the 541/545 mount is flush with the floor and that all screws are fully tightened. Figure 10. Position the nchor Plate on the djustment rackets () nchor Plate; () djustment rackets Figure 11. ttach the nchor Plate and the 541/545 Mount F E D () 541/545 Mount Screws; () nchor Plate; () 541/545 Mount; (D) djustment rackets; (E) Socket Head Patch Screws; (F) Washers 86.0003.00 Rev E 7
-dec 541 and 545 Delivery System Mount on Preference ollection 5580 Installation Guide Regulatory Information Regulatory information is provided with -dec equipment as mandated by agency requirements. This information is delivered in the equipment s Instructions for Use or the separate Regulatory Information and Specifications document. If you need this information, please go to the Document Library at www.a-dec.com. -dec Headquarters 2601 restview Drive Newberg, OR 97132 US Tel:1.800.547.1883 Within US/anada Tel:1.503.538.7478 Outside US/anada Fax:1.503.538.0276 www.a-dec.com / www.a-dec.biz -dec Inc. makes no warranty of any kind with regard to the content in this document including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. ÍvÈ.ÇÂ#È.00&Î 86.0003.00 Rev E opyright 2013 -dec Inc. ll rights reserved. IGgrphpor4