Contents Safety Information and Precautions...2 1. Product Information...3 1.1 Nameplate and Designation Rule... 3 1.2 General Specifications... 4 2 Wiring...6 2.1 Terminal Description... 6 2.2 Terminals of PG Card and Speed Sensor Cable... 9 2.3 Wiring... 13 3. Operating Panel (Keypad & Display)...14 3.1 Overview... 14 3.2 Operations of Parameters... 16 4. Quick Setup...17 4.1 Hydraulic Application Setup Flowchart... 17 5. Parameter List...22 5.1 Introduction... 22 5.2 Hydraulic Control and Basic Control Parameter List... 22 5.3 Monitoring Parameter List... 38 6 Troubleshooting...40 6.1 Servo Fault Codes and Solutions... 40 6.2 Servo Common Symptoms and Diagnostics... 57 Revision History...58
Safety Information and Precautions Safety Information and Precautions This guide is packaged together with the product. It contains basic information for quick start of the drive. For safety and more information, please refer to IS580 hydraulic servo drive user manual, which can be Downloaded on website: http://www.inovance.cn. Electrical Safety Extreme care must be taken at all times when working with the servo drive or within the area of the servo drive. The voltages used in the servo drive can cause severe electrical shock or burns and is potentially lethal. Only authorized and qualified personnel should be allowed to work on servo drives. Machine/System Design and Safety of Personnel Machine/system design, installation, commissioning startups and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and the contents of this manual. If incorrectly installed, the s ervo drive may present a safety hazard. The servo drive uses high voltages and currents (including DC), carries a high level of stored electrical energy in the DC bus capacitors even after power OFF. These high voltages are potentially lethal. The servo drive is NOT intended to be used for safety related applications/functions. The electronic STOP & START control circuits within the servo drive must not be relied upon for the safety of personnel. Such control circuits do not isolate mains power voltages from the output of the servo drive. The mains power supply must be disconnected by an electrical safety isolation device before accessing the internal parts of the servo drive. Safety risk assessments of the machine or process system which uses an servo drive must be undertaken by the user and or by their systems integrator/designer. In particular the safety assessment/design must take into consideration the consequences of the servo drive failing or tripping out during normal operation and whether this leads to a safe stop position without damaging machine, adjacent equipment and machine operators/users. This responsibility lies with the user or their machine/process system integrator. System integrator/designer must ensure the complete system is safe and designed according to the relevant safety standards. Inovance Technology and Authorized Distributors can provide recommendations related to the servo drive to ensure long term safe operation. Electrical Installation - Safety Electrical shock risk is always present within an servo drive including the output cable leading to the motor terminals. Where dynamic brake resistors are fitted external to the servo drive, care must be taken with regards to live contact with the brake resistors, terminals which are at high DC voltage and potentially lethal. Cables from the servo drive to the dynamic brake resistors should be double insulated as DC voltages are typically 600 to 700 VDC. Mains power supply isolation switch should be fitted to the servo drive. The mains power supply must be disconnected via the isolation switch before any cover of the servo drive can be removed or before any servicing work is undertaken stored charge in the DC bus capacitors of the PWM inverter is potentially lethal after the AC supply has been disconnected. The AC supply must be isolated at least 10 minutes before any work can be undertaken as the stored charge will have been discharged through the internal bleed resistor fitted across the DC bus capacitors. Whenever possible, it is good practice to check DC bus voltage with a VDC meter before accessing the inverter bridge. Where the servo drive is connected to the mains supply with a plug and socket, then upon disconnecting the plug and socket, be aware that the plug pins may be exposed and internally connected to DC bus capacitors (via the internal bridge rectifier in reversed bias). Wait 10 minutes to allow stored charge in the DC bus capacitors to be dissipated by the bleed resistors before commencing work on the servo drive. Electrical Shock Hazard Ensure the protective earthing conductor complies with technical standards and local safety regulations. Because the leakage current exceeds 3.5 ma in all models, IEC 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury. When using an earth leakage circuit breaker, use a residual current operated protective device (RCD) of type B (breaker which can detect both AC and DC). Leakage current can cause unprotected components to operate incorrectly. If this is a problem, lower the carrier frequency, replace the components in question with parts protected against harmonic current, or increase the sensitivity amperage of the leakage breaker to at least 200 ma per drive. Factors in determining leakage current: Size of the servo drive Servo drive carrier frequency Motor cable type and length EMI/RFI filter The maximum altitude is 3000m. The drive is designed to be used in TN or TT (grounded neutral point) system. If installing the drive in other types of grounded systems, contact Inovance for instructions. - 2 -
1 Product Information 1. Product Information 1.1 Nameplate and Designation Rule Nameplate AC drive model Rated Rated output S/N code Manufacturer MODEL: INPUT: IS580T070-R1 3PH AC 380-480V 49.5A 50Hz/60Hz OUTPUT: 3PH AC 0-480V 37.0A 0-300Hz 18.5kW S/N: Serial Number Suzhou Inovance Technology Co.,Ltd. E467465 IND.CONT.EQ. IS580 T 070 -R1 IS580 series hydraulic servo drive Mark Blank -INT Version Original INT Version Mark Voltage Class T Three-phase 380 to 480 V -2T Three-phase 220 V Mark -R1 -D Type of PG card Resolver Differential ABZ encoder Mark 20 30 35 210 Rated output current(a) 25 32 37 210-3 -
1 Product Information 1.2 General Specifications Voltage class Three-phase 380 to 480 VAC Model: IS580Txxx 020 030 035 040 050 070 080 100 140 170 210 250 300 Dimension (1) Drive Output Drive Input Height Width Depth [H]: 350 mm [W]: 210 mm [D]: 192 mm [H]: 400 mm [W]: 250 mm [D]: 220 mm [H]: 540 mm [W]: 300 mm [D]: 275 mm [H]: 580 mm [W]: 338 mm [D]: 320 mm [H]: 915 MM [W]: 400 MM [D]: 320 MM Rated power, [kw] 11 15 18.5 22 30 37 45 55 75 90 110 132 160 Rated output current, [A] Default carrier frequency, [khz] Carrier frequency range, [khz] Overload capacity Max. output voltage Max. output frequency 25 32 37 45 60 75 91 112 150 176 210 253 304 6 6 4 4 4 4 4 3 2 2 2 2 2 1 to 8 150% for 60 sec & 180% for 3 sec Three-phase 380 to 480 VAC (proportional to voltage) 300 Hz Rated voltage Three-phase 380 to 480v, -15% to +10% Rated current, [A] Rated frequency 36.3 45.1 49.5 59 57 69 89 106 139 164 196 240 287 50/60 Hz, ±5% Power capacity, [kva] 30 39 45 54 52 63 81 97 127 150 179 220 263 Braking Resistor Enclosure Recommended power, [kw] 0.8 1 1.3 1.5 2.5 3.7 4.5 5.5 7.5 9 5.5 x 2 6.5 x 2 16 Min. Resistance, [Ω] 43 32 25 22 16 16 16 16 12 8 12 x 2 8 x 2 2.5 IP20 (1) the dimensions are shown below. H D W - 4 -
1 Product Information Voltage class Three-phase 220 VAC Model: IS580-2Txxx 020 030 040 050 070 080 100 140 170 210 300 Dimension (1) Drive Output Drive Input Height Width Depth [[H]: 350 MM [W]: 210 MM [D]: 192 MM [H]: 400 MM [W]: 250 MM [D]: 220 MM [H]: 540 MM [W]: 300 MM [D]: 275 MM [H]: 580 MM [W]: 338 MM [D]: 315 MM [H]: 915 MM [W]: 400 MM [D]: 320 MM Rated power, [kw] 5.5 7.5 11 15 18.5 22 30 37 45 55 80 Rated output current, [A] Default carrier frequency, [khz] Carrier frequency range, [khz] Overload capacity Max. output voltage Max. output frequency 25 32 45 60 75 91 112 150 176 210 304 6 6 4 4 4 4 4 3 2 2 2 1 to 8 150% for 60 sec & 180% for 3 sec Three-phase 220 VAC (proportional to voltage) 300 Hz Rated voltage Three-phase 380 to 480v, -15% to +10% Rated current, [A] Rated frequency 36.3 45.1 59 57 69 89 106 139 164 196 287 50/60 Hz, ±5% rated frequency Power capacity, [kva] 30 39 54 52 63 81 97 127 150 179 263 Braking Resistor Enclosure Recommended power, [kw] Min. Resistance, [Ω] 0.8 1.0 1.5 2.5 3.7 4.5 5.5 7.5 9 11 8 x 2 22 16 11 8 8 8 6 6 4 4 6 x 2 IP20-5 -
2 Wiring 2 Wiring 2.1 Terminal Description Terminals of Main circuit Figure 2-1 terminals of IS580T020/ IS580T030/ IS580T035/IS580T040 Do not use terminal (-) for braking resistor, Warning : otherwise, servo would be damaged. R S POWER T BR (+) (-) U V W MOTOR Figure 2-2 terminals of IS580T050/ IS580T070 R S T U V W BR (+) (-) POWER MOTOR - 6 -
2 Wiring Figure 2-3 Terminals of IS580T080/ IS580T100 R S POWER T BR (+) (-) U V MOTOR W Figure 2-4 Terminals of IS580T140/ IS580T170/ IS580T210 R S T BR (+) (-) U V W POWER MOTOR Terminal Terminal name Description R, S, T Three-phase supply Connect to the three-phase ac power supply. (-), (+) DC bus terminals Connected to external braking unit (MDBUN) with servo drive units of 90 kw and above. BR, (+) Braking resistor connection Connected to external braking resistor for servo drive units of 75 kw and below. U, V, W Output terminals Connect to a three-phase motor. Ground (PE) Grounding connection. - 7 -
2 Wiring Terminals of Main Control Board 2 J5 J6 J4 I V AI3 jumper, voltage as default AO2 output jumper, voltage output as default AO1 output jumper, voltage output as default J1 DI power supply source jumper(internal/external), internal as default COM DI1 DI2 DI3 DI4 DI5 COM COM DO1 AI1 AI2 AI3 GND +10V +15V GND AO1 AO2 GND T/A1 T/B1 T/C1 T/A2 T/C2 Terminal Terminal name Description +10V-GND +10 VDC power supply Internal 10 VDC power supply +15V-GND +15 VDC power supply Internal 15 VDC power supply can be used for pressure sensor Max. Output current: 10 ma AI1-GND Analog 1 1. Input voltage range: 0 to 10 VDC AI2-GND Analog 2 2. Input impedance: 22 kω AI3-GND Analog 3 1. Input voltage range: 0 to 10 VDC/0 to 20 ma, selected by J5 jumper 2. Input impedance: 22 kω (voltage ), 500 Ω (current ) DI1- COM Digital 1 1. Optically-coupled isolation compatible with DI2- COM Digital 2 DI3- COM Digital 3 DI4- COM Digital 4 DI5- COM Digital 5 Dual-polarity s, frequency less than 100 Hz, 2.Power supply source determined by jumper J1 3. Input impedance: 1.39 kω 4. Voltage range for s: 9 to 30 V AO1-GND Analogue output 1 1. Either a voltage or a current output, Determined by jumper J4. 2. Max. Load resistance: 500 Ω 3. Output voltage range: 0 to 10 V 4. Output current range: 0 to 20 ma. AO2-GND Analogue output 1 1. Either a voltage or a current output, determined by jumper J6. 2. Max. Load resistance: 500 Ω 3. Output voltage range: 0 to 10 V 4. Output current range: 0 to 20 ma. - 8 -
2 Wiring Terminal Terminal name Description DO1-COM Digital output 1 1. Optically-coupled isolation, dual-polarity open-collector output 2. Output voltage range: 0 to 24 V 3. Output current range: 0 to 50 ma. 4. DO1 can only be driven by external power supply T/A1-T/B1 Relay(normally closed) 250 VAC, 3 A, COSØ = 0.4 T/A1-T/C1 Relay(normally open) 30 VDC, 1 A T/A2-T/C2 Relay(normally open) J13 Extension card interface 28-pin connector, to connect with extension cards (I/O, plc card, bus communication cards) J2 PG card interface PG card interface J11 External keypad interface External keypad interface J1 Jumper DC power supply source selection J4 Jumper Voltage/current selection J6 Jumper Voltage/current selection J5 Jumper Voltage/current selection 2.2 Terminals of PG Card and Speed Sensor Cable Resolver PG Card S58-PG-B1 Table 2-1 Terminal Function Description of S58-PG-B1 Terminal Pin. Pin Definition Function Description Terminal Arrangement J3 1 REF- Resolver excitation negative 2 REF+ Resolver excitation positive 3 COS+ Resolver feedback COS positive 4 COS- Resolver feedback COS negative 5 SIN+ Resolver feedback SIN positive 6 KTY-M KTY resistor positive 7 PTC-M PTC resistor positive 8 KTY-N KTY or PTC resistor negative 9 8 7 6 5 4 3 2 1 SIN+ SIN- COS- KTY-N COS+ PTC-M REF+ KTY-M REF- 9 SIN- Resolver feedback SIN negative CN1 18-pin FFC interface, connecting J2 of control board of the drive Table 2-2 Description of S58-PG-B1 indicator status Indicator S58-PG-B1 Status Possible Causes and Solutions rmal - D5 D6 Phase-locked loop failure Generally, it is caused by too large lag in phase of resolver selected. D5 D6 D5 D6 Signal SIN/COS amplitude exceeding upper limit Generally, it is caused by interference. In this case, ground the motor well and connect the grounding point of the PG card to the PE terminal of the drive. D5 D6 Signal SIN/COS amplitude too small. Generally, this is because DB9 connector is not connected, is wrongly connected or even wire breaking occurs. If the conditions described here does not occur, check whether the resolver selected matches S58-PG-B1. - 9 -
2 Wiring Figure 2-5 S58-PG-B1 interface circuit Encoder EXC+ REF+ 15V PG card SIN-/COS- EXC- Twisted pair 15V SIN+/COS+ REF- Differential ABZ PG card MD38PGMD The following figure describes terminals of MD38PGMD Twisted pair PE SIN/COS SINL0/COSL0 Terminal Function Description CN2 A+ Encoder output signal A positive A- Encoder output signal A negative B+ Encoder output signal B positive B- Encoder output signal B negative Z+ Encoder output signal Z positive Z- Encoder output signal Z negative 5V/15V Encoder 5V/15V power supply COM Encoder power ground PE Shield connecting point J7 OA+ Differential frequency dividing output signal A positive OA- Differential frequency dividing output signal A negative OB+ Differential frequency dividing output signal B positive OB- Differential frequency dividing output signal B negative OZ+ Differential frequency dividing output signal Z positive OZ- Differential frequency dividing output signal Z negative GND Frequency dividing output reference ground OA Open-collector frequency dividing output signal A OB Open-collector frequency dividing output signal B OZ Open-collector frequency dividing output signal Z CN1 18-pin FFC interface, connecting to J4 on the control board of the AC drive - 10 -
2 Wiring DIP switch setting Filter Selection Definition Address Setting Value Frequency Dividing Coefficient 8 7 6 5 4 3 2 1 0 0 n-selfadaptive filter 0 1 Self-adaptive filter 1 0 Fixed interlock 1 1 Automatic inter-lock 0 0 0 0 0 0 Reserved output 0 0 0 0 0 1 1 Frequency divided by 1 0 0 0 0 1 0 2 Frequency divided by 2 0 0 0 0 1 1 3 Frequency divided by 3... 1 1 1 1 0 1 61 Frequency divided by 61 1 1 1 1 1 0 62 Frequency divided by 62 1 1 1 1 1 1 63 Frequency divided by 63 DIP Switch Low bits ON 1 2 3 4 5 Frequency dividing coefficient setting 6 High bits 7 DIP 8 Filter selection Indicators Indicator Indication State Description D1/D2/D3 Encoder signal indicator ON or flash OFF D6 Power indicator ON rmal. LED1 LED2 LED3 Encoder signal quality indicator Signal processing quality indicator Inter-lock state indicator OFF ON OFF Flash slowly Flash quickly ON OFF Flash slowly Flash quickly ON OFF LED4 System state indicator ON rmal. OFF Flash The encoder has signal. The encoder does not have signal. Power is not connected. Input signal is slightly instable, which occurs when motor accelerates/ decelerates or encoder signal suffers slight interference. Input signal is normal, speed is stable and there is no interference. Input signal is moderately instable, which occurs when motor accelerates/ decelerates or encoder signal suffers moderate interference. Input signal is seriously instable, which occurs when motor accelerates/ decelerates quickly or encoder signal suffers severe interference. Signal is slightly instable, which occurs when motor accelerates/decelerates or interference during signal is not completely filtered (The number of interference pulses that are not filtered is less than 10 per time unit). Signal processing is normal, speed is stable and there is no interference. Signal is moderately instable, which occurs when motor accelerates/ decelerates or interference during signal is not completely filtered (The number of interference pulses that are not filtered is less than 30 per time unit). Signal is seriously instable, which occurs when motor accelerates/decelerates or interference during signal is not completely filtered (The number of interference pulses that are not filtered is more than 30 per time unit). Inter-lock enabled. Inter-lock disabled. The system is not operating or abnormal. The encoder cable breaks. - 11 -
2 Wiring Cable Connector of ISMG Motor Figure 2-6 Wiring with military spec. (applicable to the second generation ISMG motor) Built-in PG card S58-PG-B1 J2 R S T POWER PB U V W MOTOR IS580 Fan connection U V W Servo motor Male of Mil Spec on motor side Mil Spec Encoder cable PTC blue KTY white Male of Mil Spec on motor side PG connecting cable Model: S58-L-P31-XXX S58-L-P31-XXX K L J M A B T N P S R H F G C D E Table 2-4 Pin colour definition with military spec. (applicable to the second generation ISMG motor) 17P Mil Spec. A B C D E F G H L K J D-type Connector 9-pin 1 2 3 4 5 9 7 8 6 Housing Signal Definition REF+ REF- Cos+ Cos- Sin+ Sin- PTC-M KTY-N PTC-N KTY-M Shielding Wire Colour Yellow/White Red/White Red Black Yellow Blue Brown Orange Grey Shielding Remark One pair One pair One pair KTY, PTC common - 12 -
2 Wiring Figure 2-7 Wiring without military spec. (applicable to the first generation ISMG motor) Built-in PG card S58-PG-B1 R S T POWER PB U V W MOTOR U V W J4 J3 J2 J1 KTY- KTY+ PTC- PTC+ COS- B- Black COS+ B- Red SIN- B- Blue SIN+ B- EXC- GND EXC+ VCC Yellow Yellow /White Red/ White AC2 AC1 PE J4 J3 J2 KTY- KTY+ PTC- PTC+ COS- B- COS+ B- SIN- B- SIN+ B- EXC- GND EXC+ VCC First generation servo motor control cable interface board Black Red Blue Yellow Yellow/ Red/ White White PG connecting cable Model: S58-L-P30-xxx Table 2-5 Pin colour definition without military spec. (applicable to the first generation ISMG motor) D-type Connector 9-pin 1 2 3 4 5 9 7 8 6 Signal Definition REF+ REF- Cos+ Cos- Sin+ Sin- PTC-M KTY-N/PTC-N KTY-M Wire Colour Yellow/White Red/White Red Black Yellow Blue Brown Orange Grey Remark One pair One pair One pair - KTY, PTC common - 2.3 Wiring Please refer to the fold-out at the end of ths chapter. - 13 -
Drives of IS580T170 or IS580-2T170, and ratings above Drives below IS580T170 or IS580-2T170 Braking resistor Braking resistor PE Braking unit MDBUN BR P(+) + PB + PB Braking resistor MDBUN Braking unit MCCB Contactor L1 Mains L2 supply L3 PE RFI filter L1 R L2 S L3 T PE R + PB S T HMI Remote operating panel J11 PG card J3 COM DI1 DI2 COM DI3 COM DI4 Enable DO1 PID gain selection switch 1 Slave selection switch 1 Fault reset CAN communication Enable (for multi-pump application) Pressure command:0~10v Flow command:0~10v Pressure feedback:0~10v/0~20ma Flow feedback:0~10v/0~20ma Controller DO2 DO3 DO4 DO5 COM AO1 AO2 GND AI1 AI2 GND Shielding COM DI1 DI2 DI3 DI4 DI5 COM AI1 AI2 AI3 GND 10V 15V GND AO1 AO2 CN2 CN1 IS580 Fault output(nc/no) Displacement switch of pump CN1 CN3 First generation ISMG motor terminals U Servo motor V M W Speed sensor PTC KTY Shielding J3 +15V AI3 GND Internal power supply Pressure sensor T/A1 T/B1 T/C1 T/A2 T/C2 4 9 5 J3 8 +15V AI3 GND J4 J3 J2 B- Black COS+ B- Red B- Blue SIN+ B- Yellow KTY- KTY+ PTC- PTC+ COS- SIN- EXC- EXC+ GND EXC+ VCC Yellow and white Red and white 2 1 6 3 7 Speed sensor cable Model name:s58-l-p30-xxx Second generation ISMG motor terminals Terminals for fan U V W Black: speed sensor White: KTY Blue: PTC Military connector Motor side male connector L K 4 3 2 1 5 9 8 7 6 M A N B C T N P S R H F G D E Speed sensor cable Model name:s58-l-p31-xxx External power supply 24Vdc Pressure sensor J
3 Operating Panel (Keypad & Display) 3. Operating Panel (Keypad & Display) 3.1 Overview Command source indicator Running direction indicator Running status indicator RUN LOCAL/ REMOT FWD/ REV TUNE/TC Other status indicator LED display for parameters Hz A RPM % V Parameter unit indicator Increment key Program key PRG ENTER Confirm key Menu mode selection key QUICK Shift key Decrement key Run key RUN MF.K STOP RES Stop/Reset key Multi-function selection key Status Indicators There are four red led status Indicators at the top of the operating panel. Indicator RUN Indication Off indication the stop status. On indication the running status. Off indication under operating panel control. LOCAL/REMOT FWD/REV TUNE/TC On indication under terminal control. Flashing indication under serial communication control. Off indication reverse motor rotation. On indication forward motor rotation. On indication torque control mode. Flashing slowly (once a second) indication auto-tuning status. Flashing quickly (four times a second) indication a fault condition. - 14 -
3 Operating Panel (Keypad & Display) Parameter Unit Indicator Hz Indicator appearance A RPM % V Meaning Hz for frequency Hz A RPM % V A for current Hz A RPM % V V for voltage Hz A RPM % V Rpm for motor speed Hz A RPM % V Percentage Keys on Operation Panel Key Key name Function PRG ENTER Programming Confirm Increment Decrement Shift Enter or exit level i menu. Return to the previous menu. Enter each level of menu interface. Confirm displayed parameter setting. When navigating a menu, it moves the selection up through the screens available. When editing a parameter value, it increases the displayed value. When the servo drive is in run mode, it increases the speed. When navigating a menu, it moves the selection down through the screens available. When editing a parameter value, it decreases the displayed value. When the servo drive is in running mode, it decreases the speed. Select the displayed parameter in the stop or running status. Select the digit to be modified when modifying a parameter value RUN Run Start the servo drive when using the operating panel control mode. It is inactive when using the terminal or communication control mode. STOP RES MF.K QUICK Stop/reset Multifunction Menu mode selection Stop the servo drive when the drive is in the running status. Perform a reset operation when the drive is in the fault status. te: the functions of this key can be restricted by using function F7-02. Perform a function switchover as defined by the setting of F7-01, for Example to quickly switch command source or direction. Press it to switch over between menu modes as defined by the setting of FP-03. - 15 -
3 Operating Panel (Keypad & Display) 3.2 Operations of Parameters U1 U0 A5. A1 A0 FP F0 28.. 2 PRG ENTER F1 ENTER F0 01 ENTER 1 ENTER 50.00 F0 F0 F0 00 0 F0 02 U1 PRG PRG PRG U0. A1 A0 FP.. F0 28. F0 00 PRG F1 PRG F0 Parameter arrangement Function Code Group F0 to FF A0 to A5 U0 to U1 Description Basic control parameters Hydraulic control parameters Status monitoring - 16 -
4 Quick Setup 4. Quick Setup 4.1 Hydraulic Application Setup Flowchart Start Para. Parameter name Default Commissioning Disable servo drive te: usually if any DI is set as forward or reverse run and the signal is active, then some operations cannot succeed, such as restoring parameters, changing command source, which are necessary steps for setup. So it s seriously recommended to disable servo drive at the beginning of commissioning. Restore parameters FP-01 Parameter operation 0 1 0: no operation 1: restore factory parameters te: usually users have no idea what parameters have been changed, so it s seriously recommended to restore parameters to default at the beginning of commissioning. Set motor parameters Motor nameplate F1-01 Rated motor power Model dependent Unit: kw F1-02 Rated motor voltage Model dependent Unit: V te: please follow motor technical specifications to set this parameter, otherwise motor would probably run with vibration. F1-03 Rated motor current Model dependent Unit: A F1-04 Rated motor frequency Model dependent Unit: Hz te: please follow motor nameplate to set this parameter, otherwise motor autotuning would fail and get E45. Here is the formula for motor frequency: Frequency = number of motor poles * speed (rpm) / 120. F1-05 Rated motor speed Model dependent Unit: rpm. Continued Para. Parameter name Default Commissioning - 17 -
4 Quick Setup Continued Para. Parameter name Default Commissioning Select command source F0-02 Command source selection 0 0 0: operation panel control (Indicator local/remote off) 1: terminal control (Indicator local/remote on) 2: communication control (Indicator local/remote blinking) Perform motor auto tuning F1-16 Auto-tuning selection 0 1 0: no auto-tuning 1: static auto-tuning 1 (runs at very low speed) 2: complete dynamic auto-tuning (runs very fast) te: when user Doesn t know back EMF of motor, this auto-tuning method is necessary. Bear in mind that better DO it without load, if with load, please confirm that valves are set correctly and motor running does not hurt hydraulic pump. 3: static auto-tuning 2 (runs at very low speed) Auto-tuning steps: set f1-16 = 1 and press RUN starts, the whole process will take about 1 minute. and ENTER, then auto-tuning Set IS580 as hydraulic controller A3-00 Hydraulic control mode selection 0 2 0: non-hydraulic control mode 1: hydraulic control mode (can commands used) 2: hydraulic control mode(ai commands used) 3: can hydraulic control mode (customized-can-control mode) 4: reserved te: as a result of setting A3-00 as 2, some parameters are set automatically by firmware. Here is the list: Continued Para. Parameter name Default Commissioning - 18 -
4 Quick Setup Continued Para. Parameter name Default Commissioning Set speed command upper limit A3-01 Maximum rotational speed 2000 Unit: rpm; te: for hydraulic control mode, a3-01 is seen as 100% speed command, and now f0-10 has nothing to DO with speed command. Set pressure command upper limit A3-02 System hydraulic pressure 175.0 Unit: kg/cm 2 ; range from 0.0 to maximum hydraulic pressure (a3-03). te: a3-02 is maximum pressure of press machine, for example, 1000ton press is 265.0 kg/cm2. Also bear in mind a3-02 is seen as 100% pressure command. Set pressure feedback upper limit A3-03 Maximum hydraulic pressure 250.0 Unit: kg/cm2; range from 0.0 to 500.0 kg/cm2. te: A3-03 is maximum pressure of press sensor feedback. Set DI function F4-00 DI1 function selection 1 0: no function 1: forward run (FWD) 2: reverse run (REV) 4: forward jog (FJOG) 5: reverse jog (RJOG) 9: fault reset (reset) 11: external fault normally open (NO) 33: external fault normally closed (NC) Setting range: 0 to 59; F4-01 DI2 function selection 0 Setting range same as DI1; F4-02 DI3 function selection 0 Setting range same as DI1 F4-03 DI4 function selection 9 Setting range same as DI1. F4-04 DI5 function selection 0 Setting range same as DI1; Continued Para. Parameter name Default Commissioning - 19 -
4 Quick Setup Continued Para. Parameter name Default Commissioning Set AI1 range: pressure command F4-18 AI curve 1 minimum 0.00 0.00-11.00 to11.00 v; F4-19 Corresponding setting of AI1minimum 0.0 0.0-100.0% to 100.0% te: 0v pressure command is designed by press plc to represent 0% pressure. F4-20 AI1 maximum 10.00 5.00-11.00 to 11.00 v F4-21 Corresponding setting of AI1maximum -100.0% to 100.0% 100.0 100.0 Set AI2 range: flow command F4-23 AI curve 2 minimum 0.00 0.00-11.00 to11.00 v; F4-24 Corresponding setting of AI2 minimum -100.0% to 100.0% 0.0 0.0 F4-25 AI2 maximum 10.00 10.00-11.00 to 11.00 v F4-26 Corresponding setting of AI2 maximum -100.0% to 100.0% 100.0 100.0 Set AI3 range: pressure feedback F4-28 AI curve 3 minimum 0.00 0.00-11.00 to11.00 v; F4-29 Corresponding setting of AI3minimum -100.0% to 100.0% 0.0 0.0 F4-30 AI3 maximum 10.00 10.00-11.00 to 11.00 v F4-31 Corresponding setting of AI3maximum -100.0% to 100.0% 100.0 100.0 te: 10v pressure feedback represents 100% pressure feedback. This is related to A3-03. te: AI 1 is fixed as pressure command, AI2 is fixed as speed/flow command, and AI3 is fixed as pressure sensor feedback. This configuration can t be changed! Continued Para. Parameter name Default Commissioning - 20 -
4 Quick Setup Continued Para. Parameter name Default Commissioning other hydraulic basic settings A3-08 Maximum reverse rotational speed 20.0 Range from 0.0 to 100.0%. A3-09 Minimum flow 0.5 Range from 0.0 to 50.0%. te: both A3-09 and A3-10 are for keeping hydraulic circuit some pressure, even if pressure or flow command is zero, because usually there is oil leakage which leads to air penetration which causes running noise and pressure vibration. But if user thinks it unnecessary, then set it 0. A3-10 Minimum pressure 0.5 Range from 0.0 to 50.0 kg/cm2. te: both A3-09 and A3-10 are for keeping hydraulic circuit some pressure, even if pressure or flow command is zero, because usually there is oil leakage which leads to air penetration which causes running noise and pressure vibration. But if user thinks it unnecessary, then set it 0. pressure response commissioning A3-05 Hydraulic pressure control proportional gain kp1 Range from 0.0 to 800.0. 210.0 te: the larger the kp1, the shorter the rise time of pressure, at the same time, large kp1 may cause too large overshoot. A3-06 Hydraulic pressure control integral time ti1 0.100 Range from 0.001 to 10.000sec. te: the smaller the ti1, the smaller the static error of pressure, at the same time, small ti1 may cause too large overshoot. Static error means the difference between command and feedback when feedback reaches steady state. A3-07 Hydraulic pressure control derivative time td1 Range from 0.000 to 1.000sec. 0.000 te: the larger the td1, the smaller the overshoot and the shorter the adjusting time. At the beginning of pressure response commissioning, A3-07 is unnecessary, only when overshoot is not easy to overcome by adjusting kp1 and ti1. Backup user s parameters FP-05 User s parameter backup operation 0 0: no operation 1: backup user s parameters te: every time when finish this quick setup, please use FP-05 to back up the above parameters, which is useful especially when it is not sure what parameter changes have happened. Besides, it s easy to restore user s parameters by setting FP-01=3. OVER - 21 -
5 Parameter Table 5. Parameter List 5.1 Introduction Groups F and A include basic and hydraulic function parameters. Group U includes the monitoring function parameters and extension card communication parameters. The parameter description tables in this chapter use the following symbols. The symbols in the parameter table are described as follows: Symbol Meaning It is possible to modify the parameter with the drive in the stop or in the run status. It is not possible to modify the parameter with the drive in the run status. The parameter is the actual measured value and cannot be modified. * The parameter is a factory parameter and can be set only by the manufacturer. 5.2 Hydraulic Control and Basic Control Parameter List Para.. Para. Name Setting range Unit Default Property Group A0: Flux Weakening Control A0-00 Flux weakening method selection 0: by calculation 1: auto adjusted 1 1 A0-01 Flux weakening current factor 0 to 500 1 5 A0-02 Pm motor flux weakening depth 0 to 50 % 5 A0-03 Factor of pm motor max. output torque 20 to 300 % 100 A0-04 Factor of pm motor field current 40 to 200 % 100 Group A1: PG Card A1-00 PG card type selection 0: resolver 1: reserved 2: ABZ encoder 1 0 A1-02 Encoder installation angle 0.0 to 359.9 0 A1-03 Speed feedback direction 0: same 1: reverse 1 - A1-04 Number of resolver pole-pairs 1 to 50 1 Model dependent A1-05 Resolver fault detection time 0.000 to 60.000 Sec 2.000 A1-06 Encoder resolution 0 to 65535 1 1024 A1-08 Speed sensor interference counts 0 to 60000 1 0 Group A2: CAN Communication A2-00 Baud rate 0: 20 1: 50 2: 125 3: 250 4: 500 5: 1024 khz 4 A2-01 CANLink address 1 to 64 1 1 A2-02 CANLink continuous communication time A2-03 CANLink multi-pump mode selection 0: broadcast 1: multi masters 0.1 to 600.0 sec 0.3 1 0 A2-04 CANLink slave address 1 0 to 65535 1 0 A2-05 CANLink slave address 2 0 to 65535 1 0-22 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property A2-06 CANLink slave address 3 0 to 65535 1 0 A2-07 CANLink slave address 4 0 to 65535 1 0 A2-09 Can protocol selection in speed control mode Group A3: Basic Hydraulic Control 0: original 1: CANOpen 2: CANLink A3-00 Pressure control mode 0: non-hydraulic 1: hydraulic control mode 1 by can 2: hydraulic control mode 2 by AI 3: can hydraulic control mode 4: EST mode(original) 5: EST mode(new) 6: CANOpen mode 7: CANLink3.0 mode 1 0 1 0 A3-01 Max. Motor speed 1 to 30000 rpm 2000 A3-02 System pressure 0.0 to A3-03 kg/cm 2 175.0 A3-03 Max. Pressure A3-02 to 500.0 kg/cm 2 250.0 A3-04 Pressure command acceleration time 1 0 to 2000 ms 20 A3-05 Pressure loop proportional gain kp 1 0.0 to 800.0 210.0 A3-06 Pressure loop integral time ti 1 0.001 to 10.000 S 0.100 A3-07 Pressure loop differential time td 1 0.000 to 1.000 S 0.000 A3-08 Max. Reverse motor speed 0.0 to 100.0 % 10.0 A3-09 Minimum flow 0.0% to 50.0% % 0.5 A3-10 Minimum pressure 0.0 to 50.0 kg/cm 2 kg/cm 2 0.5 A3-11 Pressure loop proportional gain kp 2 0.0 to 800.0 0.1 210.0 A3-12 Pressure loop integral time ti 2 0.001s to 10.000s S 0.100 A3-13 Pressure loop differential time td 2 0.000s to 1.000s S 0.000 A3-14 Pressure loop proportional gain kp 3 0.0 to 800.0 0.1 210.0 A3-15 Pressure loop integral time ti 3 0.001s to 10.000s S 0.100 A3-16 Pressure loop differential time td 3 0.000s to 1.000s 0.001s 0.000 A3-17 Pressure loop proportional gain kp 4 0.0 to 800.0 0.1 210.0 A3-18 Pressure loop integral time ti 4 0.001s to 10.000s 0.001s 0.100 A3-19 Pressure loop differential time td 4 0.000s to 1.000s 0.001s 0.000 A3-20 AI zero drift self-adjusting enable 0: disable 1: enable 1 0 A3-21 Pressure sensor fault detection time 0.001s to 60.000s 0.001s 0.500 A3-22 Max. flow in pressure control state 0.0% to 100.0% 0.1% 10.0 A3-23 Min. Pressure in pressure control state 0.0% to 100.0% 0.1% 60.0 A3-24 Output delay in pressure control state 0.001s to 10.000s 0.001s 0.100s A3-25 Pressure command s-curve acceleration filter time 1 A3-26 Pressure command s-curve deceleration filter time 1 0.001s to 1.000s 0.001s 0.030s 0.001s to 1.000s 0.001s 0.030s A3-27 Overshoot suppression detection factor 1 0 to 2000 1 200-23 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property A3-28 Overshoot suppression factor 1 0 to 3.000 0.001 0.200 A3-29 Pressure loop gain factor 0.20 to 5.00 0.01 1.00 A3-30 Max. torque during switch from pressure control to flow control state 50.0% to 250.0% 0.1% 160.0% A3-31 Pressure command delay time 1 0.000s to 0.500s 0.001s 0.000s A3-32 Slave drive min. Input 0.0% to A3-34 0.1% 0.0% A3-33 Slave drive min. Input frequency. -100.0% to 100.0% 0.1% 0.0% A3-34 Slave drive mid-point A3-32 to A3-36 0.1% 0.0% A3-35 Slave drive mid-point frequency. -100.0% to 100.0% 0.1% 0.0% A3-36 Slave drive max. Input A3-34 to 100.0% 0.1% 100.0% A3-37 Slave drive max. Input frequency. -100.0% to 100.0% 0.1% 100.0% A3-38 Multi-pump host check whether to enable slave pump A3-39 Multi-pump confluence mode pressure holding gain A3-40 Multi-pump injection state acceptable pressure error during gain decrease A3-41 Multi-pump injection state acceptable min. Flow during gain decrease A3-42 Multi-pump injection state flow detection time during gain decrease A3-43 Multi-pump CANLink state pressure error threshold to Disable slave pump A3-44 Multi-pump CANLink state min. flow to Disable slave pump A3-45 Withdrew speed command slave pump delays to stop A3-46 Withdrew speed command slave pump deceleration time 0: slave enable forbidden 1: slave enable permitted 1 0 20 to 800 1 100 0.0 to 50.0 kg 0.1kg 5.0kg 0 to 30000 rpm 1 rpm 0 rpm 0.200 to 2.000s 0.001s 0.400s 0 to 50.0 kg 0.1 kg 5.0 kg -100.0% to 100.0% 0.1% 0.0% 0.100 to 5.000s 0.001s 1.000s 0.001 to 5.000s 0.001s 0.200s A3-47 Valve decompression enable delay 0.001 to 5.000s 0.001s 0.100s A3-48 Valve decompression Disable delay 0.001 to 5.000s 0.001s 0.100s A3-49 Pressure error lower threshold for valve decompression enable A3-50 Pressure command lower threshold for valve decompression enable A3-51 Current lower threshold for pressure sensor fault detection A3-52 Speed upper threshold for pressure sensor fault detection A3-53 Deceleration time of second set high flow 0.0 to A3-02 (system pressure) 0.1 kg 0.0 kg 0.0 to A3-02 (system pressure) 0.1 kg 0.0 kg 20 to 300% 1% 100% 20 to 100% 1% 50.0% 0.000 to 5.000s 0.001s 0.100s A3-54 Threshold of second set high flow 0 to 100.0% 0.1% 100.0% A3-55 Lower threshold of pressure sensor fault A3-56 Upper threshold of pressure sensor fault 0.000 V to A3-56 0.001 V 0 V A3-55 to 11.000 V 0.001 V 10.000 V - 24 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property A3-57 Output signal selection of pressure sensor Group A4: Hydraulic Advanced 0: 0 to 10 V/4 to 20 ma (need check the jumper) 1: 1 to 5 V 2: 1 to 6 V 3: 1 to 10 V 4: 0.25 to 10.25 V 1 0 A4-00 Current filter 0.000s to 5.000s 0.001s 0.005s A4-01 Speed filter 0.000s to 5.000s 0.001s 0.010s A4-02 Pressure command deceleration time 1 0.001s to 2.000s 0.001s 0.020s A4-03 Flow command acceleration time 1 0 to 5.000s 0.001s 0.100 A4-04 Flow command deceleration time 1 0 to 5.000s 0.001s 0.100 A4-06 Flow leakage compensation 0.0% to 50.0% 0.1% 0.0% A4-08 Reverse decompression min. pressure 0.0 kg/cm 2 to A3-02 0.1 kg/cm 2 0.0 kg/cm 2 A4-09 Reverse decompression protection time A4-10 Pressure command s-curve acceleration filter time 2 A4-11 Pressure command s-curve deceleration filter time 2 0.0s to 500.0s 0.1s 0.000s 0.001s to 1.000s 0.001s 0.030s 0.001s to 1.000s 0.001s 0.030s A4-12 Flow command acceleration time 2 0.001 to 5.000s 0.001s 0.100 A4-13 Flow command deceleration time 2 0.001 to 5.000s 0.001s 0.100 A4-14 Pressure command acceleration time 2 0.001 to 2.000s 0.001s 0.020s A4-15 Pressure command deceleration time 2 0.001 to 2.000s 0.001s 0.020s A4-16 Overshoot suppression detection factor 2 1 to 2000 1 200 A4-17 Overshoot suppression factor 2 0.001 to 3.000s 0.001s 0.200s A4-18 Pressure command delay time 2 0.000s to 0.500s 0.001s 0.000s A4-22 Pressure error threshold for pressure suppression Disabling A4-23 Pressure error threshold for integral limitation 0 to A3-02 0.1 kg 10.0 kg 0 to A3-02 0.1 kg 45.0 kg A4-24 Integral limitation mode selection 0 to 1 1 0 A4-25 Increase of pressure loop max. Output 0 to 50.0 0.1s 2. 0 A4-26 Pressure control PID switching mode selection A4-29 Threshold 1 for pressure stroke overshoot suppression A4-30 Pressure stroke overshoot suppression factor kd 1 A4-31 Threshold 2 for pressure stroke overshoot suppression A4-32 Pressure stroke overshoot suppression factor kd 2 0: original algorithm 1: algorithm 1 2: algorithm 2 3: algorithm 3 1 3 0 to 100.0% 0.1% 70.0% 0 to 1.00 0.01 0.4 0 to 100.0% 0.1% 70.0% 0 to 1.00 0.01 0.4 A4-33 Integral factor 1 of algorithm 3 0 to 1.00 0.01 0.08-25 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property A4-34 Integral factor 2 of algorithm 3 0 to 1.00 0.01 0.08 A4-35 Integral factor 3 of algorithm 3 0 to 1.00 0.01 0.08 A4-36 Integral factor 4 of algorithm 3 0 to 1.00 0.01 0.08 Group F0: Basic Control F0-00 G/p selection 1: g 2: p F0-01 Control mode 0: SVC 1: Closed loop vector control 2: V/F F0-02 Command source selection 0: keypad 1: terminals 2: communication F0-03 Main frequency source x selection 0: Digital setting (non-retentive at power down) 1: Digital setting (retentive at power down) 2: AI1 3: AI2 4: AI3 5 to 8: reserved 9: communication 1 1 1 1 1 0 1 0 F0-08 Preset frequency 0.00 to F0-10 0.01 Hz 50.00 Hz F0-09 Running direction 0: same 1: reverse 1 0 F0-10 Max. frequency 50.00 to 300.00 Hz 0.01 Hz 200.00 Hz F0-11 Frequency upper limit source 0: F0-12 1: AI1 2: AI2 3: AI3 4: reserve 5: communication 1 0 F0-12 Frequency upper limit F0-14 to F0-10 Hz 200.00 F0-13 Frequency upper limit offset 0.00 to F0-10 Hz 0.00 F0-14 Frequency lower limit 0.00 to F0-12 Hz 0.00 F0-15 Carrier frequency 1 to 8.0 khz Model dependent F0-16 Carrier frequency auto adjusting selection - 26-0: Disable 1: enable 1 1 F0-17 Acceleration time 1 0.0s to 6500.0s 0.1s 20.0s F0-18 Deceleration time 1 0.0s to 6500.0s 0.1s 20.0s Group F1: Motor Parameters F1-00 Motor type selection 0: induction motor 1: frequency variable induction motor 2: PMSM 1 2 F1-01 Rated power 0.4 to 1000.0 kw 0.1 kw Model dependent F1-02 Rated voltage 0 to 480 V 1 V Model dependent F1-03 Rated current 0.0 to 6500.0 A 0.1 A Model dependent
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F1-04 Rated frequency 0.00 Hz to F0-10 0.01 Hz Model dependent F1-05 Rated rotating speed 0 to 30000 rpm 1 rmp Model dependent F1-11 D-axis inductance 0 to 65.535 mh 1 mh Model dependent F1-12 Q-axis inductance 0 to 65.535 mg 1mh Model dependent F1-13 Stator resistance 0 to 65.535 1 Model dependent F1-14 Motor manufacturer selection 0: none 1: manual motor angle (a1-02) 2: reserved 3: Inovance motor 4: PHASE motor 5: HAI TIAN motor 1 0 F1-15 Back-EMF 0 to 65535 V 1 V Model dependent F1-16 Motor auto-tuning method selection 0: no tuning 1: no-load static 2: no-load dynamic, reverse running fast 3: with-load static 4: with-load dynamic, reverse running fast 5: no-load dynamic, forward running fast 6: no-load dynamic and short time, forward running fast Group F2: Vector Control 1 0 F2-00 Speed loop proportional gain kp1 1 to 400 1 60 F2-01 Speed loop integral gain ki1 0.01s to 10.00s 0.01s 0.3s F2-02 Switching frequency 1 for speed loop gains 0.00 Hz to F2-05 0.01 Hz 5.00 Hz F2-03 Speed loop proportional gain kp2 1 to 400 1 60 F2-04 Speed loop integral gain ki1 0.01s to 10.00s 0.01s 0.3s F2-05 Switching frequency 2 for speed loop gains F2-02 to F0-10 0.01 Hz 10.00 Hz F2-07 Speed loop filter time 0.5 to 10.0 ms 0.1 ms 1.0 ms F2-08 Torque upper limit enable 0: speed control 1: torque control F2-09 Torque upper limit source selection 0: F2-10 1: AI1 2: AI2 3: AI3 4: reserved 5: communication 0 0 0 0 F2-10 Torque upper limit 0.0% to 250.0% 0.1% 200.0% F2-29 Back EMF compensation 0: disable 1: enable 1 0-27 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property Group F3: V/F Control F3-00 V/F curve setting 0: linear V/F 1: multi-point V/F 2: square V/F 3: 1.2-power V/F 4: 1.4-power V/F 6: 1.6-power V/F 8:.8-power V/F 9: reserved 10: V/F complete separation 11: V/F half separation 0 0 F3-01 Torque boost 0.0% to 30.0% 0.1% 1.0% F3-02 Cut-off frequency of torque boost 0.00 Hz to F0-10 0.01 Hz 50.00 Hz F3-03 Multi-point V/F frequency 1 0.00 Hz to F3-05 0.01 Hz 0.00 Hz F3-04 Multi-point V/F voltage 1 0.0% to 100.0% 0.1% 0.0% F3-05 Multi-point V/F frequency 2 0.00 Hz to F3-07 0.01 Hz 0.00 Hz F3-06 Multi-point V/F voltage 2 0.0% to 100.0% 0.1% 0.0% F3-07 Multi-point V/F frequency 3 0.00 Hz to F1-04 0.01 Hz 0.00 Hz F3-08 Multi-point V/F voltage 3 0.0% to 100.0% 0.1% 0.0% F3-09 V/F slip compensation 0.0% to 200.0% 0.1% 0.0% F3-10 V/F over-excitation gain 0 to 200 1 64 F3-11 V/F oscillation suppression gain 0 to 100 1 40 F3-12 V/F oscillation suppression mode selection 0 to 3 1 3 F3-13 Voltage source for V/F separation 0 to 8 1 0 F3-14 Digital setting of voltage for V/F separation 0 to F1-02 0 0 F3-15 Voltage rise time of V/F separation 0 to 1000.0 0.1 0 F3-16 Voltage decline time of V/F separation 0 to 1000.0 0.1 0 F3-17 Stop mode selection for V/F separation 0 to 1 1 0 F3-18 Current limit level 0 to 200 1 130 F3-19 Current limit selection 0 to 1 1 1 F3-20 Current limit gain 0 to 100 1 20 F3-21 Compensation factor of speed multiplying current limit level 50 to 200 1 50 F3-22 Voltage limit 650.0 to 800.0 V 0.1 V 760.0 V F3-23 Voltage limit selection 0 to 1 1 1 F3-24 Frequency gain for voltage limit 0 to 100 1 30 F3-25 Voltage gain for voltage limit 0 to 100 1 30 F3-26 Frequency rise threshold during voltage limit 0 to 50 1 5 F3-27 Slip compensation time constant 0.1 to 10.0 0.1 0.5 F3-28 Auto frequency boost enable 0 to 1 1 0 F3-29 Minimum torque current 10 to 100 1 50-28 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F3-30 Maximum torque current 10 to 100 1 20 F3-31 Auto frequency boost kp 0 to 100 1 50 F3-32 Auto frequency boost kp 0 to 100 1 50 F3-33 Online torque compensation gain 80 to 150 1 100 Group F4: Input Terminals F4-00 DI1 function selection 0: no function 1 1 F4-01 DI2 function selection 1: Forward run (FWD) (oil pump enable) 2: Reverse run (REV) 3: 3 wire control 4: jog forward 5: jog reverse 1 48 F4-02 DI3 function selection 6 to 7: reserved 8: coast to stop 9: fault reset 10: reserved 1 53 F4-03 DI4 function selection 11: external fault(normally open) 12 to 17: reserved 18 frequency source switch 19 to 32: reserved 1 9 F4-04 DI5 function selection 33: external fault(normally closed) 34 to 38: reserved 39: switch from frequency source x to preset frequency 1 50 F4-05 Reserved 40: switch from frequency source y to preset frequency 41 to 47: reserved 48: PID selection 1 1 0 F4-06 Reserved 49: PID selection 2 50: can communication enable 51: slave pump enable 52: switch from pressure mode to speed 1 0 F4-07 Reserved mode 53: slave pump address selection 1 54: slave pump address selection 2 55: switch from injection to pressure holding 56: error reset(except overcurrent) 1 0 F4-15 DI filter time 1 to 10 1 4 F4-18 AI1 min. Input -11.00 to 11.00 V 0.01 V 0.02 V F4-19 AI1 min. Input frequency -100.0% to 100.0% 0.1% 0.0% F4-20 AI1 max. Input -11.00 to 11.00 V 0.01 V 10.00 V F4-21 AI1 max. Input frequency -100.0% to 100.0% 0.1% 100.0% F4-22 AI1 filter time 0.000s to 10.000s 0.001s 0.01s F4-23 AI2 min. Input -11.00 to 11.00 V 0.01 V 0.02 V F4-24 AI2 min. Inp frequency -100.0% to 100.0% 0.1% 0.0% F4-25 AI2 max. Input -11.00 to 11.00 V 0.01 V 10.00 V F4-26 AI2 max. Input frequency -100.0% to 100.0% 0.1% 100.0% F4-27 AI2 filter time 0.000s to 10.000s 0.001s 0.005s F4-28 AI3 min. Input -11.00 to 11.00 V 0.01 V 0.02 V F4-29 AI3 min. Input frequency -100.0% to 100.0% 0.1% 0.0% F4-30 AI3 max. Input -11.00 to 11.00 V 0.01 V 10.00 V - 29 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F4-31 AI3 max. Input frequency -100.0% to 100.0% 0.1% 100.0% F4-32 AI3 filter time 0.000s to 10.000s 0.001s 0.000s F4-43 AI1 Display value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-44 AI1 measured value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-45 AI1 Display value 2-9.999 to 9.999 V 0.001 V 8.000 V F4-46 AI1 measured value 2-9.999 to 9.999 V 0.001 V 8.000 V F4-47 AI2 Display value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-48 AI2 measured value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-49 AI2 Display value 2-9.999 to 9.999 V 0.001 V 8.000 V F4-50 AI2 measured value 2-9.999 to 9.999 V 0.001 V 8.000 V F4-51 AI3 Display value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-52 AI3 measured value 1-9.999 to 9.999 V 0.001 V 2.000 V F4-53 AI3 Display value 2-9.999 to 9.999 V 0.001 V 8.000 V F4-54 AI3 measured value 2-9.999 to 9.999 V 0.001 V 8.000 V Group F5: Output Terminals F5-01 F5-02 F5-03 T/a1-t/b1-t/c1 function selection T/a2-t/c2 function selection DO1 function selection 0: no function 1: drive is running 2: fault output 3 to 5: reserved 6: motor overload warning 7: drive overload warning 8 to 11: reserved 12: time is out 13 to 14: reserved 15: drive is ready 16: abs AI1 value is bigger than abs AI2 value after correction 17 to 19: reserved 20: communication control 21 to 22: reserved 23: Displacement switch of dual displacements piston pump (normally open) 24: pressure control (normally close) 25: slave pump warning 26: Displacement switch of dual Displacements piston pump (normally open) 27: DC bus voltage established 28: business preset running time out 29: business preset running time less than 24 hours 30: maximum reverse speed 31: warning 1 1 1 2 23 24 32: KTY temperature reached - 30 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F5-10 AO1 function selection 0: running frequency 1 10 F5-11 AO2 function selection 1: frequency reference 2: output current 3: output torque 4: output power 5: output voltage 6: reserved 7: AI1 8: AI2 9: AI3 10: feedback speed 11: feedback pressure 14: by communication control 12 to 16: reserved 1 11 F5-14 AO1 offset factor -100.0% to 100.0% 0.1% 0.0% F5-15 AO1 gain -10.00 to 10.00 0.01 1.00 F5-16 AO2 offset factor -100.0% to 100.0% 0.1% 0.0% F5-17 AO2 gain -10.00 to 10.00 0.01 1.00 F5-23 AO1 measured value 1-9.999 to 9.999 V 0.001 V 2.000 V F5-24 AO1 calculated value 1-9.999 to 9.999 V 0.001 V 2.000 V F5-25 AO1 measured value 2-9.999 to 9.999 V 0.001 V 8.000 V F5-26 AO1 calculated value 2-9.999 to 9.999 V 0.001 V 8.000 V F5-27 AO2 measured value 1-9.999 to 9.999 V 0.001 V 2.000 V F5-28 AO2 calculated value 1-9.999 to 9.999 V 0.001 V 2.000 V F5-29 AO2 measured value 2-9.999 to 9.999 V 0.001 V 8.000 V F5-30 AO2 calculated value 2-9.999 to 9.999 V 0.001 V 8.000 V Group F6: Stopping F6-10 Stopping mode 0: deceleration to stop 1: coast to stop Group F7: Keypad and Display F7-02 The function of stop/reset key on keypad 0: only the key can stop motor 1: in terminal control, the key can stop motor 2.in terminal control, the key can reset fault 3: in terminal control, the key can stop motor and reset fault 1 0 1 2 F7-06 Load linear speed display factor 0.0001 to 6.5000 0.0001 1.0000 F7-07 IGBT temperature -1000 C to 1000 C 1 C F7-09 Total running time 0 to 65535 h 1 h - F7-10 Firmware version 1 - - - F7-11 Firmware version 2 - - - F7-12 Temporary firmware version 1 - - - F7-13 Temporary firmware version 2 - - - Group F8: Auxiliary Functions F8-17 Preset running time 0 to 65000 h 1 h 0 h F8-18 Protection enable upon startup 0: Disable 1: enable 1 0-31 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F8-22 Ground fault detection enable upon power on F8-23 Selection for reactions of preset running time out 0: Disable 1: enable 0: Disable 1: enable 1 1 1 0 F8-24 Undervoltage level(the voltage of ) 148.5 to 321.7 V 0.1 V 247.5 V F8-25 Braking operation duration limit 0.0s to 3600.0s 0.1s 5.0s F8-26 Braking resistor protection 0: Disable 1: enable F8-27 Output ground fault protection upon starting F8-28 Output phase loss protection upon starting 0: Disable 1: enable 0: Disable 1: enable F8-29 Braking resistor overload protection 0: Disable 1: enable Group F9: Protection and Fault F9-00 Motor overload protection 0: Disable 1: enable 1 1 1 0 1 1 0 to 1 1 1 0 F9-01 Motor overload protection factor 0.20 to 10.00 0.01 2.00 F9-08 Braking level 700 to 800 V 1 V 780 V F9-12 Input phase loss detection enable 0: disable 1: enable F9-13 Output phase loss detection enable 0: Disable 1: enable 1 1 1 1 F9-14 Speed error protection threshold 0.50 to 50.00 Hz 0.01 Hz 10.00 Hz F9-15 Speed error protection time 0.0s to 20.0s 0.1s 10.0s F9-16 Motor temperature protection enable 0: Disable 1: enable 1 1 F9-18 The third last fault 0: no fault 1 - F9-19 The second last fault 1: reserved 2: overcurrent (E02) 3: overcurrent (E03) 4: overcurrent (E04) 5: overvoltage (E05) 6: overvoltage (E06) 7: overvoltage (E07) 8: reserved 9: undervoltage (E09) 10: drive overload (E10) 12: phase loss (E12) 13: output phase loss (E13) 14: heatsink overheat (E14) 15: external fault (E15) 16: modbus fault (E16) 17: contactor fault (E17) 18: current sensing fault (E18) 19: motor tuning fault (E19) 20: reserved (E20) 21: EEPROM fault (E21) 22: reserved (E22) 23: ground fault (E23) 24 to 25: reserved 26: time is out (E26) 27: bussiness time is out (E27) 28 to 39: reserved 1 - - 32 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property F9-20 The last fault 40: multi times overcurrent (E40) 41: reserved 42: can communication fault (E42) 43: resolver tuning fault (E43) 44: speed error protection fault (E44) 45: motor overheat (E45) 46: pump sensor fault (E46) 47: slave fault warning (E47) 48: can address conficting (E48) 49: resolver loose wiring (E49) 52: multi masters fault (E52) 58: user parameter restore fault (E58) 59: back EMF error (E59) 61: braking overtime (E61) 62: braking IGBT fault (E62) 63: reverse running time out (E63) 66: braking resistor fault (E66) 67: function code initialization fault (E67) 1 - F9-21 Frequency upon the last fault - - - F9-22 Current upon the last fault - - - F9-23 Bus voltage upon the last fault - - - F9-24 DI status upon the last fault - - - F9-25 DO status upon the last fault - - - F9-26 The subtype of the last fault - - - F9-30 Frequency upon the second last fault - - - F9-31 Current upon the second last fault - - - F9-32 Bus voltage upon the second last fault - - - F9-33 DI status upon the second last fault - - - F9-34 DO status upon the second last fault - - - F9-35 The subtype of the second last fault - - - F9-39 Frequency upon the third last fault - - - F9-40 Current upon the third last fault - - - F9-41 Bus voltage upon the third last fault - - - F9-42 DI status upon the third last fault - - - F9-43 DO status upon the third last fault - - - F9-44 The subtype of the third last fault - - - F9-48 KTY temperature reached 0 to 300.0 0.1 0 F9-58 KTY temperature -40.0 to 300.0 0.1 - F9-59 KTY overheat fault threshold -40.0 to 300.0 0.1 130.0 Group FA: Business Countdown Function FA-00 Password of first countdown setting 0 to 65535 1 0 FA-01 First countdown 0 to 65535 h 1 h 0 FA-02 Password of second countdown setting 0 to 65535 1 0 FA-03 Second countdown 0 to 65535 h 1 h 0 FA-04 Password of third countdown setting 0 to 65535 1 0 FA-05 Third countdown 0 to 65535 h 1 h 0 FA-06 Password of forth countdown setting 0 to 65535 1 0-33 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property FA-07 Forth countdown 0 to 65535 h 1 h 0 FA-08 Business running time in total(hour) 0 to 65535 h 1 h 0 FA-09 Business running time in total(second) 0s to 3600s 1s 0 Group FB Optimization FB-04 Overcurrent prevention enable 0: Disable 1: enable Group FC: Multi-point Calibration FC-00 Multi-point AI calibration enable 0: no calibration 1: AI1 enable 2: AI2 enable 3: AI1 and AI2 enable - 34-1 1 0 0 FC-01 Minimum AI1-11.00 to 11.00 V 0.01 V 0.02 V FC-02 Correspondent value of minimum AI1-100.0% to 100.0% 0.1% 0.0% FC-03 AI1 point 1-11.00 to 11.00 V 0.01 V 1.00 V FC-04 Correspondent value of AI1 point 1-100.0% to 100.0% 0.1% 10.0% FC-05 AI1 point 2-11.00 to 11.00 V 0.01 V 2.00 V FC-06 Correspondent value of AI1 point 2-100.0% to 100.0% 0.1% 20.0% FC-07 AI1 point 3-11.00 to 11.00 V 0.01 V 3.00 V FC-08 Correspondent value of AI1 point 3-100.0% to 100.0% 0.1% 30.0% FC-09 AI1 point 4-11.00 to 11.00 V 0.01 V 4.00 V FC-10 Correspondent value of AI1 point 4-100.0% to 100.0% 0.1% 40.0% FC-11 AI1 point 5-11.00 to 11.00 V 0.01 V 5.00 V FC-12 Correspondent value of AI1 point 5-100.0% to 100.0% 0.1% 50.0% FC-13 AI1 point 6-11.00 to 11.00 V 0.01 V 6.00 V FC-14 Correspondent value of AI1 point 6-100.0% to 100.0% 0.1% 60.0% FC-15 AI1 point 7-11.00 to 11.00 V 0.01 V 7.00 V FC-16 Correspondent value of AI1 point 7-100.0% to 100.0% 0.1% 70.0% FC-17 AI1 point 8-11.00 to 11.00 V 0.01 V 8.00 V FC-18 Correspondent value of AI1 point 8-100.0% to 100.0% 0.1% 80.0% FC-19 AI1 point 9-11.00 to 11.00 V 0.01 V 9.00 V FC-20 Correspondent value of AI1 point 9-100.0% to 100.0% 0.1% 90.0% FC-21 AI1 point 10-11.00 to 11.00 V 0.01 V 10.00 V FC-22 Correspondent value of AI1 point 10-100.0% to 100.0% 0.1% 100.0% FC-23 AI1 point 11-11.00 to 11.00 V 0.01 V 10.00 V FC-24 Correspondent value of AI1 point 11-100.0% to 100.0% 0.1% 100.0% FC-25 AI1 point 12-11.00 to 11.00 V 0.01 V 10.00 V
5 Parameter Table Para.. Para. Name Setting range Unit Default Property FC-26 Correspondent value of AI1 point 12-100.0% to 100.0% 0.1% 100.0% FC-27 AI1 point 13-11.00 to 11.00 V 0.01 V 10.00 V FC-28 Correspondent value of AI1 point 13-100.0% to 100.0% 0.1% 100.0% FC-29 AI1 point 14-11.00 to 11.00 V 0.01 V 10.00 V FC-30 Correspondent value of AI1 point 14-100.0% to 100.0% 0.1% 100.0% FC-31 AI1 point 15-11.00 to 11.00 V 0.01 V 10.00 V FC-32 Correspondent value of AI1 point 15-100.0% to 100.0% 0.1% 100.0% FC-33 AI1 point 16-11.00 to 11.00 V 0.01 V 10.00 V FC-34 Correspondent value of AI1 point 16-100.0% to 100.0% 0.1% 100.0% FC-35 AI1 point 17-11.00 to 11.00 V 0.01 V 10.00 V FC-36 Correspondent value of AI1 point 17-100.0% to 100.0% 0.1% 100.0% FC-37 Maximum AI1-11.00 to 11.00 V 0.01 V 10.00 V FC-38 Correspondent value of maximum AI1-100.0% to 100.0% 0.1% 100.0% FC-39 Minimum AI1-11.00 to 11.00 V 0.01 V 0.02v FC-40 Correspondent value of minimum AI2-100.0% to 100.0% 0.1% 0.0% FC-41 AI2 point 1-11.00 to 11.00 V 0.01 V 1.00v FC-42 Correspondent value of AI2 point 1-100.0% to 100.0% 0.1% 10.0% FC-43 AI2 point 2-11.00 to 11.00 V 0.01 V 2.00v FC-44 Correspondent value of AI2 point 2-100.0% to 100.0% 0.1% 20.0% FC-45 AI2 point 3-11.00 to 11.00 V 0.01 V 3.00v FC-46 Correspondent value of AI2 point 3-100.0% to 100.0% 0.1% 30.0% FC-47 AI2 point 4-11.00 to 11.00 V 0.01 V 4.00v FC-48 Correspondent value of AI2 point 4-100.0% to 100.0% 0.1% 40.0% FC-49 AI2 point 5-11.00 to 11.00 V 0.01 V 5.00v FC-50 Correspondent value of AI2 point 5-100.0% to 100.0% 0.1% 50.0% FC-51 AI2 point 6-11.00 to 11.00 V 0.01 V 6.00v FC-52 Correspondent value of AI2 point 6-100.0% to 100.0% 0.1% 60.0% FC-53 AI2 point 7-11.00 to 11.00 V 0.01 V 7.00v FC-54 Correspondent value of AI2 point 7-100.0% to 100.0% 0.1% 70.0% FC-55 AI2 point 8-11.00 to 11.00 V 0.01 V 8.00v FC-56 Correspondent value of AI2 point 8-100.0% to 100.0% 0.1% 80.0% FC-57 AI2 point 9-11.00 to 11.00 V 0.01 V 9.00v - 35 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property FC-58 Correspondent value of AI2 point 9-100.0% to 100.0% 0.1% 90.0% FC-59 Maximum AI2-11.00 to 11.00 V 0.01 V 10.00 V FC-60 Correspondent value of maximum AI2 Group FD: Bus communication and PC Software Setting FD-00 Baud rate 0: 300 bps 1: 600 bps 2: 1200 bps 3: 2400 bps 4: 4800 bps 5: 9600 bps 6: 19200 bps 7: 38400 bps 8: 57600 bps 9: 115200 bps FD-01 Data format symbol 0: no parity check (8-n-2) 1: even parity check 2: odd parity check 3: no parity check (8-n-1) -100.0% to 100.0% 0.1% 100.0% 1 5 1 0 FD-02 Local address 0 to 247 1 1 FD-03 Response delay 0 to 20 ms 1 ms 2 ms FD-04 Communication timeout 0.0s to 60.0s 0.1s 0.0s FD-30 PC software communication enable 0: Disable 1: enable 1 0.0 FD-31 Channel 1 selection 0 to 999 1 10 FD-32 Channel 1 selection 0 to 999 1 10 FD-33 Channel 1 selection 0 to 999 1 10 FD-34 Channel 1 selection 0 to 999 1 10 FD-35 Sampling period 0 to 65535 1 1 FD-36 Object of trigger a 0 to 999 1 1 FD-37 Condition of trigger a 0 to 2 1 0 FD-38 Level of trigger a 0 to 65535 1 0 FD-39 Object of trigger b 0 to 999 1 1 FD-40 Condition of trigger b 0 to 2 1 0 FD-41 Level of trigger b 0 to 65535 1 0 FD-42 Switch of trigger a/b 0: a 1: b 1 0 FD-43 Carrier period of data saving 0 to 65535 1 0 FD-44 Fault code 0 to 65535 1 0 FD-45 Setting value of data saving 0 to 2 1 0 FD-46 Data retrieve area selection 0: ram 1: flash 1 0 FD-47 Flash rewritten selection 0 to 1 1 1-36 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property Group FE: User-defined Parameters FE-00 User-defined parameter 0 F0.00 to FP.xx - - FE-01 User-defined parameter 1 A0.00 to A4.xx U0.00 to U1.xx - - FE-02 User-defined parameter 2 - - FE-03 User-defined parameter 3 - - FE-04 User-defined parameter 4 - - FE-05 User-defined parameter 5 - - FE-06 User-defined parameter 6 - - FE-07 User-defined parameter 7 - - FE-08 User-defined parameter 8 - - FE-09 User-defined parameter 9 - - FE-10 User-defined parameter 10 - - FE-11 User-defined parameter 11 - - FE-12 User-defined parameter 12 - - FE-13 User-defined parameter 13 - - FE-14 User-defined parameter 14 - - FE-15 User-defined parameter 15 - - Group FP: Password and Parameter Operation FP-00 User password 0 to 65535 1 0 FP-01 Parameter initialization 0: no operation 1: restore factory parameters 2: clear records 3: restore back-up user parameter 4: restore factory parameters except A2-01 5: restore factory parameters except FA and FP 1 0 FP-02 Motor model number 0 to 65535 1 0 FP-04 User parameter password 0 to 65535 1 0 FP-05 Back up user parameters 0: no operation 1: back up 1 0 FP-06 Bilingual(EN/CH) HMI specification 0 to 65535 1 0 Group AF: Communication Process Data (Visible onlu in CApen) AF-00 Communication process data 0 to 0xffffffff 1 H.0000 AF-02 Communication process data 0 to 0xffffffff 1 H.0000 AF-04 Communication process data 0 to 0xffffffff 1 H.0000 AF-06 Communication process data 0 to 0xffffffff 1 H.0000 AF-08 Communication process data 0 to 0xffffffff 1 H.0000 AF-10 Communication process data 0 to 0xffffffff 1 H.0000 AF-12 Communication process data 0 to 0xffffffff 1 H.0000 AF-14 Communication process data 0 to 0xffffffff 1 H.0000 AF-16 Communication process data 0 to 0xffffffff 1 H.0000 AF-18 Communication process data 0 to 0xffffffff 1 H.0000 AF-20 Communication process data 0 to 0xffffffff 1 H.0000-37 -
5 Parameter Table Para.. Para. Name Setting range Unit Default Property AF-22 Communication process data 0 to 0xffffffff 1 H.0000 AF-24 Communication process data 0 to 0xffffffff 1 H.0000 AF-26 Communication process data 0 to 0xffffffff 1 H.0000 AF-28 Communication process data 0 to 0xffffffff 1 H.0000 AF-30 Communication process data 0 to 0xffffffff 1 H.0000 AF-32 Communication process data 0 to 0xffffffff 1 H.0000 AF-34 Communication process data 0 to 0xffffffff 1 H.0000 AF-36 Communication process data 0 to 0xffffffff 1 H.0000 AF-38 Communication process data 0 to 0xffffffff 1 H.0000 AF-40 Communication process data 0 to 0xffffffff 1 H.0000 AF-42 Communication process data 0 to 0xffffffff 1 H.0000 AF-44 Communication process data 0 to 0xffffffff 1 H.0000 AF-46 Communication process data 0 to 0xffffffff 1 H.0000 AF-48 Communication process data 0 to 0xffffffff 1 H.0000 AF-50 Communication process data 0 to 0xffffffff 1 H.0000 AF-52 Communication process data 0 to 0xffffffff 1 H.0000 AF-54 Communication process data 0 to 0xffffffff 1 H.0000 AF-56 Communication process data 0 to 0xffffffff 1 H.0000 AF-58 Communication process data 0 to 0xffffffff 1 H.0000 AF-60 Communication process data 0 to 0xffffffff 1 H.0000 AF-62 Communication process data 0 to 0xffffffff 1 H.0000 5.3 Monitoring Parameter List Para.. Para. Name Setting range Unit Group U0: Drive Status Monitoring U0-00 Running frequency -650.00 to 650.00 0.01 Hz U0-01 Frequency reference -650.00 to 650.00 0.01 Hz U0-02 DC bus voltage 0.0 to 1000.0 V 0.1 V U0-03 Output voltage 0 V to F02.03 1 V U0-04 Output current 0.1 to 6553.5 A 0.1 A U0-05 Output power 0.4 to 1000.0 kw 0.1 kw U0-06 Output torque 0% to 200% 0.1 U0-07 Basic DI/DO status - - U0-08 Extended DI/DO status - - U0-09 AI1 voltage(after correction) -10.00 to 10.000 V 0.001 V U0-10 AI2 voltage(after correction) -10.00 to 10.000 V 0.001 V U0-11 AI3 voltage(after correction) -10.00 to 10.000 V 0.001 V U0-12 Resolver mechanical angle 1 to 4096 1 U0-13 Reserved - - U0-14 Motor speed -9999 to 32767 rpm 1 U0-15 to U0-18 Reserved - - U0-19 Speed reference -9999 to 32767 rpm 1rmp - 38 -
5 Parameter Table Para.. Para. Name Setting range Unit U0-20 Frequency feedback of motor (q15 format) 0 to 65535 1 U0-21 to U0-24 Reserved - - U0-25 Overload value in total 0 to 36000 1.0 U0-28 Current upon overcurrent fault 0.01 to 655.35 A 0.01 A U0-29 Overcurrent fault type 1: hardware 2: firmware U0-30 AI1 voltage(before correction) -10.000 to 10.000 V 0.001 V U0-31 AI2 voltage(before correction) -10.000 to 10.000 V 0.001 V U0-32 AI3 voltage(before correction) -10.000 to 10.000 V 0.001 V U0-33 Reserved - - U0-34 AO1 voltage 0.000 to 10.000 V 0.001 V U0-35 AO2 voltage 0.000 to 10.000 V 0.001 V U0-36 Motor e-angle 0.0 to 359.9 0.1 U0-37 Pressure command 0.0 kg/cm 2 to A3-02 0.1 kg/cm 2 U0-38 Pressure feedback 0.0 kg/cm 2 to A3-02 0.1kg/cm 2 U0-39 Speed command -9999 to 30000 rpm 1 rmp U0-40 Speed feedback -9999 to 30000 rpm 1 rmp U0-41 Motor speed feedback 0 to 65535 1 U0-42 Resolver interference status 0 to 65535 1 U0-43 Reserved - - U0-44 Reserved - - U0-45 Motor KTY temperature -40.0 C to 200.0 C - U0-46 Received can frames 0 to 65535 1 U0-47 Faulty frames of can sending 0 to 65535 1 U0-48 Faulty frames of can receiving 0 to 65535 1 U0-49 Off-line times of can bus 0 to 65535 1 U0-55 Extension card type 0 to 65535 1 U0-56 Extension card firmware version 0 to 65535 1 Group U1: Hydraulic Pressure Monitoring U1-00 Electrical angle 0.0 to 359.9 0.1 U1-01 Pressure command 0.0 kg/cm 2 to A3-02 0.1 U1-02 Pressure feedback 0.0 kg/cm 2 to A3-02 0.1 U1-03 Motor speed feedback -9999 to 30000 rpm 1 rmp U1-04 AI1 voltage -9.999 to 9.999 V 0.001 V U1-05 AI2 voltage -9.999 to 9.999 V 0.001 V U1-06 AI3 voltage -9.999 to 9.999 V 0.001 V U1-07 AI1 zero drift -9.99 to 9.99 V 0.01 V U1-08 AI2 zero drift -9.99 to 9.99 V 0.01 V U1-09 AI3 zero drift -9.99 to 9.99 V 0.01 V U1-10 Flow command 0.00 Hz to F0-10 0.01 Hz U1-11 Resolver signal interference extent 0 to 1000 (off-line) 1 U1-12 Pressure command from host computer 0.0 kg/cm 2 to A3-02 0.1 U1-13 CANLink communication interference extent 0 to 128 (off-line) 1 1-39 -
6 Troubleshooting 6 Troubleshooting 6.1 Servo Fault Codes and Solutions Fault name Display Reasons Solutions Overcurrent during acceleration Overcurrent during deceleration Overcurrent during constant speed Overvoltage during acceleration Overvoltage during deceleration Overvoltage during constant speed Pre-charge resistor fault Undervoltage Output current exceeds hardware limit Output current exceeds hardware limit Output current exceeds hardware limit DC BUS voltage exceeds overvoltage level DC BUS voltage exceeds overvoltage level DC BUS voltage exceeds overvoltage level Pre-charge resistor works more than once in short period DC BUS voltage lower than undervoltage level Please refer to following diagram Please refer to following diagram Please refer to following diagram Please refer to following diagram Please refer to following diagram Please refer to following diagram disconnect power supply and seek for maintenance Please refer to following diagram Drive overload Drive is overloaded Please refer to following diagram Speed sensor is faulty Set A1-05=2s and start speed sensor self check Input phase loss Output phase loss RST power supply loses one phase or is unbalance Output phases lost upon starting Please refer to following diagram Please refer to following diagram IGBT overheat IGBT overheat Please refer to following diagram External fault External fault (through DI) Please refer to following diagram Communication fault MODBUS communication fault Please refer to following diagram Pre-charge relay fault Pre-charge relay fault Disconnect power supply and seek for maintenance Current sensing fault Current sensing is abnormal Disconnect power supply and seek for maintenance Motor auto tuning overtime Auto tuning speed feedback fault Auto tuning is overtime Auto tuning speed feedback fault Please refer to following diagram Please refer to following diagram EEPROM fault EEPROM is broken Disconnect power supply and seek for maintenance Motor ground fault Overcurrent during power on 1.check if motor winding is short-circuit to ground, consider change motor cable or even motor. 2.disconnect power supply and seek for maintenance - 40 -
6 Troubleshooting Fault name Display Reasons Solutions Motor ground fault Motor runs fast during power on Do not connect power supply until motor stops Output phase to phase short-circuit fault Output phase to phase is shortcircuited Please check the outputs Time out Time is out Please refer to following diagram Business time out Business setting time is out Please refer to following diagram Overcurrent multi prevention fault Overcurrent multi prevention fault Please refer to following diagram CAN communication fault Communication gets interrupted 1. check if BUS wirings have loose connection or wrong connection Commnunication gets interfered 2.check if BUS shielding is well connected, or if BUS cable is longer than limit The communication never gets online BUS card fault 1.check if A2-00.A2-01 are setting correctly 2.check if BUS wirings have loose connection or wrong connection Disconnect power supply and seek for maintenance Canlink address conflicts Set address A2-01 correctly Canlink address setting fault Set address A2-01 correctly Canopen fault Sisconnect power supply and seek for maintenance Speed sensor fault during motor autotuning Speed sensor fault during motor auto tuning Please refer to following diagram Speed error fault Speed error exceeds limit Please refer to following diagram Drive parameter setting fault Increase F2-10 Speed sensor fault Disconnect power supply and seek for maintenance Motor temperature fault Drive parameter setting fault and speed sensor fault Motor PTC overheat Temperature sensor disconnected PG card flat cable fault Motor KTY overheat 1.Increase F2-10 2.Disconnect power supply and seek for maintenance Please refer to following diagram Check if motor temperature sensor is connected 1.check if PG card flat cable is well connected 2.check if motor temperature sensor is short-circuit Please refer to following diagram - 41 -
6 Troubleshooting Fault name Display Reasons Solutions Pressure sensor fault Pressure sensor is faulty Please refer to following diagram Motor rotor gets locked or pump gets stuck Pressure sensor calibration fault Pressure sensor output is beyond setting range 1.check if rotor can be turned by hand 2.check if F2-10 sets properly 3.check if auto tuning can be conducted 1.check if pressure feedback is around zero 2.check if pressure sensor is well connected 3.check if F4-28 to 31 are set properly Pressure sensor output is beyond setting range [A3-55, A3-56], please check the sensor Slave fault Slave fault Refer to <multi pumps solution> in User manual Communication address conflict Communication address conflict Refer to <multi pumps solution> in User manual Speed sensor fault Speed sensor disconnected Please refer to following diagram Speed sensor interfered Multi-master fault Multi masters Refer to <multi pumps solution> in User manual User parameter restoring fault Back EMF fault during auto tuning Braking IGBT works overtime Braking IGBT overload Reverse running time out Restore without saving user parameters From dynamic tuning, back EMF is smaller than lower limit Braking IGBT works overtime Braking resistor disconnected Braking IGBT short-circuit Braking IGBT gets overloaded Reverse running time reaches A4-09 Please refer to following diagram Please refer to following diagram Please refer to following diagram Check if braking resistor is well connected, and set F8-26 to start self check Disconnect power supply and seek for maintenance 1. check if braking resistor is shirt-circuit, and if the resistance is proper ; 2. Check if DC BUS voltage is normal; 3. Disconnect power supply and seek for maintenance Please refer to following diagram Braking resistor fault Braking resistor disconnected 1. Check wirings Braking resistor resistance smaller than minimum 2. If braking resistor is unnecessary, then set F8-26 = 0 1.replace with a proper resistor Parameter initialization fault Parameter initialization fault Disconnect power supply and seek for maintenance - 42 -
6 Troubleshooting Overcurrent during acceleration Output phase to phase or phase to ground short-circuit? Fix the wrong wirings V/F control auto tuning succeeds? Conduct auto tuning acceleration time is too short? VF control, check if torque boost or V/F curve is set properly N o power supply is abnormal? Restarted the motor before it stopped? Shock load during acceleration? Use a higher rating drive Increase the time Adjust torque boost or V/F curve Adjust the power supply Restart motor until it stops Remove shock load - 43 -
6 Troubleshooting Overcurrent during deceleration Output phase to phase or phase to ground short-circuit? Fix the wrong wirings VF control auto tuning succeeds? Deceleration time too short? Check if power supply is abnormal Shock load during acceleration? braking resistor installed? Seek for support Conduct auto tuning Increase the time Adjust the power supply Remove shock load Install braking resistor - 44 -
6 Troubleshooting Overcurrent during constant speed Output short-circuit or current leakage? auto tuning succeeds? Shock load during running? Load can be reduced? Fix the wrong wirings ; if output cable is too long please install output reactor Conduct auto tuning Remove shock load Reduce load Use a high rating drive Overvoltage during acceleration Input voltage too high? Motor was driven by external force? Acceleration time too short? Braking resistor installed? Adjust the power supply Remove external force or install braking resistor Increase the time Install braking resistor Seek for support - 45 -
6 Troubleshooting Overvoltage during deceleration Input voltage too high? Motor was driven by external force? Deceleration time too short? Braking resistor installed? Adjust the power supply Remove external force or install braking resistor Increase the time Install braking resistor Seek for support Overvoltage during constant speed Input voltage too high? Motor was driven by external force? Seek for support Adjust the power supply Remove external force or install braking resistor - 46 -
6 Troubleshooting Undervoltage Power supply lost temperarily? Reset and run Seek for support Input voltage too low? Adjust the power supply DC BUS voltage noraml? Rectifier and pre-charge resistor normal? Power board normal? Control board normal? Replace rectifier and precharge resistor Replace power board Replace control board Drive overloaded Overloaded or rotor got locked? Use a higher rating drive Reduce load and check rotor - 47 -
6 Troubleshooting Input phase loss Seek for support 3-phase power supply normal? Power board normal? Fix the wrong wirings Replace power board Control board normal? Replace control board Output phase loss Drive to motor wirings well connected? Fix the wrong wirings Seek for support Use V/F control and disconnect motor, voltage are balanced? UVW Check if motor windings are balanced Power board normal? Replace power board IGBT normal? Replace IGBT - 48 -
6 Troubleshooting IGBT overheat Surroundings too hot? Lower the temperature of surroudings Air passage are stuffed up? Clean it up Seek for support Fan is broken? Replace the fan IGBT thermistor is broken Replace thermistor IGBT broken? Replace IGBT External fault Pressed "STOP" key during running in non-keypad control mode? External fault DI triggered? Pressed "STOP" key when voltage limit reached? Reset and restart Check external fault Reset and restart - 49 -
6 Troubleshooting RS485 fault Is host controller working? RS485 wirings correct? Communication parameters are set properly? Seek for support Check host wirings Check wirings Set parameter properly Auto tuning fault Motor parameters set correctly? Auto tuning overtime? Set parameters correctly Check the drive to motor connection Auto tuning speed feedback fault Speed sensor matched with PG card? Chose right speed sensor Speed sensor wiring correct? Fix the wirings Seek for support Speed sensor installed correctly? Reinstall the sensor Is it normal after replacing PG card PG card fault - 50 -
6 Troubleshooting Time out fault check if F7-09 is no smaller than F8-17 Expect to continue running? Set F8-17 bigger or as 0 Seek for support Drive stops Business time out fault check if FA-08 is no smaller than FA-01/03/05/07 Seek for support Expect to continue running? Drive stops get password FA-00/02/04/06,and increase FA-01/03/05/07-51 -
6 Troubleshooting Overcurrent multi prevention fault Output phase to phase or phase to ground short-circuit? Fix the wirings VF control auto tuning succeeds? Conduct auto tuning Acceleration/deceleration time too short? Increase the time Input voltage too low? Adjust the power supply Shock load during running? Remove shock load braking resistor installed? Install braking resistor Load can be reduced? Reduce the load A higher rating drive helps? Use a higher rating drive Seek for support - 52 -
6 Troubleshooting Speed sensor fault during auto tuning Speed sensor matched with PG card? Chose right speed sensor Speed sensor wiring correct? Fix the wirings Seek for support Speed sensor installed correctly? Reinstall the sensor Is it normal after replacing PG card PG card fault Speed error exceeds limit Speed sensor installation and wiring correctly? Fix it Seek for support UVW loose connection? Fix it Is it normal after replacing PG card PG card fault - 53 -
6 Troubleshooting Motor overheat fault Temperature sensor wirings correct? Motor hot? Fix the wirings Reduce load; use more fans; use higher rating motor F9-59 value reasonable? Set it properly Short circuit PTC-P and PTC-N, and see if trips Er45.0? Short circuit KTY+ and KTY-, and see if trips Er45.3? Protection signal fault Seek for support Replace PG card Pressure sensor fault Pressure sensor wiring correct? Fix it Pressure sensor power supply normal? Fix it Seek for support Pressure sensor output normal? Replace sensor Replace PG card - 54 -
6 Troubleshooting Resolver fault Resolver wirings loose connection? Fix it Resolver wirings correct? Fix it Use shielding for resolver, and connect the shielding to ground, avoid being installed parallel to power cables Seek for support Is it normal after replacing PG card PG card fault User parameter restoring fault Seek for support New drive or new firmware? user parameters Ever saved user parameters? Set user parameters and save it Back EMF fault during auto tuning Seek for support Group F1 motor parameters set correctly? Set correctly Test with another motor and check if it still trips? Replace motor - 55 -