SCOPE DOCUMENT Competition Year 2013 Competition location Vancouver, BC Trade Number 91 Trade Name Aircraft Maintenance Level Post- Secondary 1. INTRODUCTION 1.1 Purpose of the Challenge. To assess the contestants skills and knowledge in performing basic aircraft maintenance procedures. 1.2 Duration of contest. 12 hours 1.3 Skills and Knowledge to be tested. Sheet metal repair Flight Control rigging, tensioning and safetying Aircraft inspection Canadian Aviation Regulations (CARS) Exam Gas Turbine troubleshooting Weight & Balance Report 2. CONTEST DESCRIPTION 2.1 List of documents produced and timeline for when competitors have access to the documents. DOCUMENT No other documents will be produced prior to the competition DATE OF DISTRIBUTION VIA WEBSITE 2.2 Tasks that may be performed during the contest Sheet metal repair (2 hours) o Fabricate sheet metal parts. o Pattern fasteners. o Install fasteners. Flight Control rigging, tensioning and safetying (2 hours) o Rig Controls as per data provided.
o Tension cables. o Safety cables. o Adjust control travels. Aircraft inspection (2 hours) o Using instructions for continuing airworthiness. Gas Turbine Troubleshooting (2 hours) o Performs troubleshooting on engine o Follow troubleshooting chart and procedures o Return engine to an airworthy standard Canadian Aviation Regulations Exam (2 hours) o Using CAR s data to complete multiple choice exam in the time provided. Weight & Balance Report (2 hours) o Complete and amend a Weight & Balance Report and answer written questions relating to this subject. 3. EQUIPMENT, MATERIAL, CLOTHING 3.1 Equipment and material provided by Skills/Compétences Canada General Workbenches with vices (qty:3-3 X6 ) Workbenches without vices (qty:6-3 X6 ) Stools (qty:12 30 high) Chairs (qty: 15) Tables (qty: 12 Foldable) Extension cords (qty :6 25 min) Power Bars (qty : 6) Safety Tape (qty : 4 rolls) Duct Tape (qty : 4 rolls) Non- Allergic Nitrile Gloves (qty : 1 box) Paper Wipers Hand Cleaner Barrier Cream Calculators (qty: 4) Safety glasses Ear plugs Personal Eye Wash bottle Book Cabinet AC 43-13 Fire extinguisher type A and B Dry Chemical 10 foot ladders
2X4 foot high step ladders Shop floor brooms (Qty :2) Shared Lockwire.025 (qty: 1 roll) Lockwire.032 (qty: 1 roll) Lockwire.041 (qty: 1 roll) Lockwire.020 Corrosion and heat resistant (qty:1 roll) Anti- Seize compound Torque Wrench 1/4 drive 0 to 300 in- lb (qty : 3) Ratchet Sets 1/4 drive (qty: 3) Ratchet Sets 3/8 drive (qty: 3) Flashlights (qty : 5) Batteries 9v, AA, C, D Mirrors (qty : 5) Lint free clothes Specialty tools Witness wire Sheet Metal Air Compressor (electric 30 - gallons - 10 CFM at 90psi) Sheet Metal Shear (qty: 1) Sheet Metal Brake Rad 1/8 (qty: 2) Adjustable lamps - luxo type (qty : 2) 20 foot air hoses (qty : 8) 4 outlet air pigs (qty : 2) 3x rivet gun (qty : 4) Bucking bar two types (qty: 2 of each) #4 snap (qty : 3) #3 snap (qty : 3) Flush snap (qty : 3) Center punches (qty : 3) Pin punches (3/32, 1/8, qty : 3 each) Cape chisels (qty : 3) Air Fittings (various styles - All compatible) Micrometer (0-1 ) Drilling blocks (wood 2X6 blocks, qty : 6) Planking for hose hazards Radius gages sets (qty : 3) Cleco Pliers (qty 3) Clecos (3/32, 1/8, qty : 60 each) Rivet MS 20470- AD3-3 (4 oz.)
Rivet MS 20470 AD3-4 (4 oz.) Rivet MS 20470 AD3-5 (4 oz.) Rivet MS 20470- AD4-3 (4 oz.) Rivet MS 20470 AD4-4 (4 oz.) Rivet MS 20470 AD4-5 (4 oz.) Anchor Nuts Floating/Fix (qty: 16) Anchor Nuts MS20426AD3-3 (4 oz) Anchor Nuts MS20426AD3-4 (4 oz) Anchor Nuts MS20426AD3-5 (4 oz) Anchor Nuts MS20426AD4-3 (4 oz) Anchor Nuts MS20426AD4-4 (4 oz) Anchor Nuts MS20426AD4-5 (4 oz) 7 x 7 aluminum sheet stock 2024- T3.032 (qty 20) Fine single cut file, comes with handles (qty 6) File card (qty : 3) Conversion charts Spring divider (qty : 3) Vernier caliper (qty : 3) Precision ruler 12 in (qty : 3) Fine point marker (qty : 10) Masking tape 1 (2 rolls) Masking tape 2 (2 rolls) #10 Drill bits (qty : 15) #20 Drill bits (qty : 15) #30 Drill bits (qty : 15) #40 Drill bits (qty : 15) 1/8 Drill bits (qty : 15) 3/32 Drill bits (qty : 15) Countersink/ De- burring tool (qty: 3) 8 oz Ball Peen Hammer (qty: 3) Air drill comes with key (qty: 3) Toggle clamp suitable for sheet metal (qty : 10) Rigging Control Cable frames (qty : 2) Cable Clamp (Third Hand) (qty: 2) Tensiometer - Pacific Scientific (qty : 2) Digital Inclinometer Spitronic Pro360 or equivalent (qty: 2) Cotter Pins MS24665-134 ( qty : 25) Locking Clips MS21256-1 (qty : 25) Locking Clips MS21256-2 (qty : 25) Welding rods (qty : 15)
Side cutters (qty : 1) Gas Turbine Turbine engines (qty : 2) 12pt 1/4" ratchet wrench Specials tools Caps, Plugs and Plastic Bags Heat and corrosion resistant lockwire Lint free clothes Adjustement washers Aircraft inspection Aircraft (1) Flashlight Mirror Step ladders 4 foot 3.2 Equipment and material provided by the competitor Basic hand tools o 1/4 inch Drive Socket Set 6 & 12 pt o Combination Wrenches (1/4 to 3/4 including 9/32 and 11/32 ) o Set of Screwdrivers (Phillips and standard) o Duckbill and/or Lock- Wire Twisters o Needlenose Pliers o Diagonal Cutters o 6- oz Ballpeen Hammer o Soft Face Hammer o 12 Steel Ruler o Calculator (Non- programmable) Notes: Tools required in accordance to this list may be available on site for competitors who fail to provide them, with a corresponding penalty. Specialty tools will be assesed on an individual basis. 3.3 Required clothing (Provided by competitor) Coveralls or shop coat
4. SAFETY REQUIREMENTS 4.1 List of required personal protective equipment (PPE) provided by competitors Safety Glasses CSA approved Safety shoes Hearing Protection 4.2 List of required personal protective equipment (PPE) provided by Skills/Compétences Canada (S/CC) No additional PPE will be supplied by S/C 5. ASSESSMENT 5.1 Point breakdown POINT BREAKDOWN /100 Sheet metal 20 Flight control rigging 20 Aircraft inspection 20 Gas Turbines Troubleshooting 20 Canadian Air Regulations 10 Weight and balance 10 6. ADDITIONAL INFORMATION 6.1 Consecutive translation If consecutive translation is required on site, the Skills/Compétences Canada Provincial/Territorial offices must advise Skills/Compétences Canada National Secretariat a minimum of 1 month prior to the competition or this service might not be guaranteed. 6.2 Tie (No ties are allowed) Tie Breaker will be based on time calculation followed by a set of questions if required. 6.3 Competition rules Please refer to the competition rules of the Skills Canada National Competition. 7. NATIONAL TECHNICAL COMMITTEE MEMBERS Region Name Email address Pacific Region - Chair Rick Johnstone richard_johnstone@bcit.ca Western Region Brian Deane bdeane@rrc.mb.ca Ontario Bernie Wurster aviation@wurster.ca Québec Louis Deschênes Louis.deschenes@college- em.qc.ca Atlantic Region Roger LeBlanc roger.leblanc@gnb.ca