XC4e PWM Digital Drive

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XC4e PWM Digital Drive HyperWire fiber-optic interface Up to 30 A peak output current Integral power supply Drive brush, brushless, voice coil, or stepper motors Safe torque off (STO) safety circuit Drive array consisting of more than 16 million 32-bit elements Optional two-axis or three-axis position synchronized Output (PSO) Optional two-axis or three-axis Part-Speed PSO Optional I/O expansion board Optional 65K encoder multiplier for amplified sine wave encoders up to 2 MHz High resolution digital current, velocity, and position loops NRTL safety certification and CE approval; follows the 2011/65/EU RoHS 2 Directive Integral Safe The XC4e PWM digital drive is Aerotech s highest performance single-axis motor drive for motion control applications. All versions are compatible with the Automation 3200 motion platform utilizing the HyperWire motion bus. The XC4e PWM amplifiers control brushless DC, brush DC, voice coil, or stepper motor types at up to 320 VDC operating voltage and 30 A peak current capability. The current loop and servo-loop are closed digitally to assure the highest level of positioning accuracy and rate stability. This allows loop closure rates of up to 20 khz and allows digital Aerotech s XC4e next-generation panel-mount controller with high-speed optical HyperWire communication bus. and analog I/O processing, data collection, process control, and encoder multiplication tasks in real time. Standard features for the XC4e include safe torque off (STO), a data array consisting of over 16 million 32-bit elements, digital and analog I/O (see table), one-axis Position Synchronized Output (PSO), dedicated home and end-of-travel limit inputs, and an enhanced current sense device. Encoder support includes square-wave, sine-wave, and absolute encoders. The standard XC4e accepts square-wave encoder feedback at rates of up to 40 million counts-per-second. Sine-wave encoders can be multiplied by up to 65,536, producing Aerotech s highest-resolution position feedback, with the optional encoder multiplier feature. Dual-multiplied encoder feedback is supported. Each single-axis XC4e PWM digital drive can be ordered with the MX2 high-performance single encoder multiplier or the MX3 high-performance dual-loop encoder multiplier, enabling higher levels of position and velocity control. Also available are a wide variety of extensions of the base PSO functionality. Track up to three encoders in real time with three-axis PSO or extend PSO s functionality to kinematic arrangements through the use of Aerotech s Part- Speed PSO feature. Each drive has an optional I/O expansion board to greatly increase the number of I/O points. This I/O board includes a dedicated PSO output and a PSO synchronization input, often used to synchronize process control with an external mode-locked frequency input. 1

XC4e Specifications XC4e Amplifiers/Drives Specifications 10 20 30 Motor Style Brush, brushless, voice coil, stepper (1) Motor Supply Control Supply (2) Bus Voltage (3) Single-phase 7-240 VAC; 50/60 Hz 85-240 VAC; 50/60 Hz 10-320 VDC Peak Output Current (1 sec) (4) 10 A pk 20 A pk 30 A pk Continuous Output Current (4) 5 A pk 10 A pk 10 A pk Digital Inputs Digital Outputs High-Speed Inputs Analog Inputs Analog Outputs Position Synchronized Output (PSO) 25-Pin Motor Feedback Connector 26-Pin Auxiliary Feedback Connector 4x optically isolated 4x optically isolated 2x optically isolated 2x 16-bit differential; ±10 V 2x 16-bit single-ended; ±10 V Standard: One-axis PSO (includes one-axis Part-Speed PSO) Optonal: Two-axis PSO (includes two-axis Part-Speed PSO) Three-axis PSO (includes three-axis Part-Speed PSO) Two-axis Part-Speed PSO only Three-axis Part-Speed PSO only High-speed differential inputs (encoder sin, cos, and marker)* CW and CCW limits Hall effect sensor inputs (A, B, and C) Analog motor temperature input (accepts digital) Brake output High-speed differential inputs (encoder sin, cos and marker)* Contains the digital inputs and digital outputs listed above Contains the high-speed inputs listed above Contains the analog inputs and analog outputs listed above *This channel is bidirectional and can be used to echo out encoder signal Multiplier Options MX0; no encoder multiplier includes: Primary encoder 40 million counts-per-second square-wave input Auxiliary encoder 40 million counts-per-second square-wave input MX2; MX2 encoder multiplier includes: Primary encoder 2 MHz sine-wave input, encoder multiplier up to x65,536 Auxiliary encoder 40 million counts-per-second square wave input. MX3; MX3 encoder multiplier includes: Primary encoder 2 MHz sine-wave input, encoder multiplier up to x65,536 Auxiliary encoder 450 khz sine-wave input, encoder multiplier up to x16,384 I/O Expansion Board (-EB1) Drive Array Memory High-Speed Data Capture Safe Torque Off (STO) HyperWire Connections Automatic Brake Control Absolute Encoder Current Loop Update Rate Servo Loop Update Rate Power Amplifier Bandwidth Minimum Load Inductance 1x additional PSO connection point 1x PSO synchronization input 16x digital inputs, optically isolated 16x digital outputs, optically isolated 2x analog inputs, 16-bit, differential, ±10 V 2x analog outputs, 16-bit, single-ended, ±10 V 16,777,216 32-bit elements Yes (50 ns latency) Yes, dual inputs 2x HyperWire small form-factor pluggable (SFP) ports Standard; 24 V at 1 A Renishaw resolute BiSS; EnDat 2.1; EnDat 2.2; and SSI 2 20 khz 8 khz Selectable through software (85-95% efficiency) 0.1 mh @ 160 VDC (1.0 @ 320 VDC) Operating Temperature 0 to 50 C Storage Temperature -30 to 85 C Weight Compliance 2.36 kg (5.20 lb) CE approved, NRTL safety certification, 2011/65/EU RoHS 2 directive 1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor). 2. Keep Alive supply. 3. Output voltage dependent upon input voltage. 4. Peak value of the sine wave; rms current for AC motors is 0.707 * A pk.

XC4e DIMENSIONS 3

XC4e DIMENSIONS XC4e Amplifiers/Drives 4

XC4e ORDERING INFORMATION XC4e XC4e Peak Current XC4e PWM digital drive -10 10 A peak, 5 A cont. current (default) -20 20 A peak, 10 A cont. current -30 30 A peak, 15 A cont. current Expansion Board -EB0 -EB1 No expansion board (default) IO expansion board Multiplier -MX0 -MX2 -MX3 PSO -PSO1 -PSO2 -PSO3 -PSO5 -PSO6 External Shunt -SX0 -SX1 No encoder multiplier (default) MX2 encoder multiplier MX3 encoder multiplier One-axis PSO (default) Two-axis PSO Three-axis PSO Two-axis Part-Speed PSO Three-axis Part-Speed PSO No 2-pin connector for external shunt (default) 2-pin connector for external shunt 5