Clamping tools with flange module

Clamping tools with flange module MAPAL clamping tools with flange module are recommended for machining conditions in which radial run-out and angular error on the machine spindle must be compensated. These are adjusted radially using adjusting elements and produce accuracies in the µ range. The use of adapters and flanges that can be aligned makes it possible to transfer the high changeover accuracies of the HSK to spindles and SK basic holders. In addition, interchangeable adapters can be easily replaced in case of damage or wear. The heart of these flanges and adapters, the MAPAL KS clamping cartridge, ensures very high loads can be applied. The milled key blocks allow maximum torque transmission. Adapters c KS adapters flange 102-104 Chucks c Chucks for cylindrical shanks with clamping surface 105 c Hydraulic chucks HydroChuck 106 c Shrink chucks ThermoChuck 107 Replaceable head holders c HFS replaceable head holders 108-109 101

KS adapter flange with radial alignment connection sizes in accordance with MN5000-14 1 Nominal size imensions 60 32 37 26 13 0,4 KS-VL-MO060-032-026-11 30328780 70 40 45 30 15 0,6 KS-VL-MO070-040-030-11 30328778 80 50 55 35 18 0,9 KS-VL-MO080-050-035-11 30328777 100 63 70 43 22 1,8 KS-VL-MO100-063-043-11 30328781 117 80 87 50 29 2,7 KS-VL-MO117-080-050-11 30328782 140 100 110 70 42 4,9 KS-VL-MO140-100-070-11 30328784 imensions in mm. Spare parts for KS adapter flange with radial alignment in accordance with MN 5000-14 Cylinder head screw Size 60 4 M5x16-12.9 10003601 70 4 M6x20-12.9 10003619 80 4 M6x20-12.9 10003619 100 4 M8x25-12.9 10003637 117 4 M8x25-12.9 10003637 140 4 M10x30-12.9 10003660 imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. 102

KS adapter flange connection sizes in accordance with MN5000-14 Nominal size imensions 60 32 37 26 13 0,4 KS-VL-MO060-032-026-21 30320016 70 40 45 30 15 0,6 KS-VL-MO070-040-030-21 30320017 80 50 55 35 18 0,9 KS-VL-MO080-050-035-21 30320018 100 63 70 43 22 1,8 KS-VL-MO100-063-043-21 30320019 117 80 87 50 29 2,7 KS-VL-MO117-080-050-21 30320020 140 100 110 70 42 4,9 KS-VL-MO140-100-070-21 30320021 imensions in mm. Spare parts for KS adapter flange in accordance with MN 5000-14 Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x16-12.9 10003601 K10086-14 10040108 K2865-904 10040109 70 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-904 10040109 80 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 117 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 140 4 M10x30-12.9 10003660 K10086-04 10075116 K2865-34 10075099 imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. 103

Clamping technology Clamping tools with flange module KS adapter flange connection sizes in accordance with MN5000-14 Long design Nominal size imensions 80 50 55 100 83 1,90 KS-VL-MO080-050-100-21 30327001 80 50 55 150 133 2,65 KS-VL-MO080-050-150-21 30327002 80 50 55 200 183 3,40 KS-VL-MO080-050-200-21 30327004 100 63 70 100 79 3,18 KS-VL-MO100-063-100-21 30327005 100 63 70 150 129 4,36 KS-VL-MO100-063-150-21 30327007 100 63 70 200 179 5,54 KS-VL-MO100-063-200-21 30327008 117 80 87 100 79 4,27 KS-VL-MO117-080-100-21 30327009 117 80 87 150 129 6,65 KS-VL-MO117-080-150-21 30327010 117 80 87 200 179 8,58 KS-VL-MO117-080-200-21 30327012 140 100 110 100 72 7,58 KS-VL-MO140-100-100-21 30327013 140 100 110 150 122 10,61 KS-VL-MO140-100-150-21 30327014 140 100 110 200 172 13,64 KS-VL-MO140-100-200-21 30327015 imensions in mm. Spare parts for KS adapter flange in accordance with MN 5000-14 Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x16-12.9 10003601 K10086-14 10040108 K2865-904 10040109 70 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-904 10040109 80 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 117 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 140 4 M10x30-12.9 10003660 K10086-04 10075116 K2865-34 10075099 imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. 104

Chucks for cylindrical shanks with angled clamping surface connection sizes in accordance with MN5000-14 2 d 2 imensions d 2 80 12 42 48 31 1,0 MNC-MO080-12-048-1-2-W 30320038 80 16 48 50 33 1,1 MNC-MO080-16-050-1-2-W 30320039 80 20 52 52 35 1,1 MNC-MO080-20-052-1-2-W 30320040 100 25 63 80 59 2,5 MNC-MO100-25-080-1-2-W 30320041 100 32 72 80 59 2,7 MNC-MO100-32-080-1-2-W 30320042 imensions in mm. Spare parts for chucks for cylindrical shanks with angled clamping surface Cylinder head screw Thrust pad Threaded pin Size 80 4 M6x20 12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25 12.9 10003637 K10086-04 10075116 K2865-514 10075100 imensions in mm. Spare parts for chucks for cylindrical shanks with angled clamping surface Clamping Clamping screw in accordance with IN 1835-B Size 12 1 M12x14 30002947 16 1 M14x16 10004136 20 1 M16x16 10004137 25 2 M18x2x20 10004141 32 2 M20x2x20 10004129 imensions in mm. For mounting milling cutters and drills with cylindrical shank and angled clamping surface (2 ) in accordance with IN 1835 Form E and IN 6535 Form HE. Built-in clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the chuck, axial run-out exactly adjustable. The bore tolerance is much tighter than IN 1835 (dh4) to obtain machining accuracies of the highest quality. From location bore = 25 mm two clamping screws are provided. 105

Hydraulic chucks HydroChuck connection sizes in accordance with MN5000-14 l 5 G d 2 d 3 l 3 l 4 max. imensions G d 2 d 3 l 3 l 4max. l 5 80 12 32 50 77,5 60,5 10 47,5 41,5 M10x1 1,2 MHC-MO080-12-077-1-2-A 30320043 80 16 38 50 82,5 65,5 10 52,5 47,5 M12x1 1,3 MHC-MO080-16-082-1-2-A 30320044 80 20 42 50 82,5 65,5 10 52,5 49,5 M16x1 1,4 MHC-MO080-20-082-1-2-A 30320045 100 25 57 63 100,0 79,0 10 61,5 61,0 M16x1 2,8 MHC-MO100-25-100-1-2-A 30320046 117 32 64 75 103,0 82,0 10 65,0 60,0 M16x1 3,7 MHC-MO117-32-103-1-2-A 30320047 imensions in mm. Spare parts for hydraulic chucks HydroChuck Cylinder head screw Thrust pad Threaded pin Size 80 4 M6x20 12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25 12.9 10003637 K10086-04 10075116 K2865-514 10075100 117 4 M8x25 12.9 10003637 K10086-04 10075116 K2865-514 10075100 imensions in mm. For clamping tools with smooth cylindrical shanks in accordance with IN 6535 Form A, IN 6535 Form HA up to ø 32 mm as well as with recesses in accordance with IN 1835 Form B, E and IN 6535 Form HB, HE directly and without intermediate sleeves in the clamping. The clamping is designed for a shank tolerance of h6. Complete with length adjustment screw, clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). esign: Longest tool lives and highest manufacturing quality on usage of smooth cylindrical shanks in accordance with IN 1835 Form A and IN 6535 Form HA. With a projection length of 2.5 x (max. 50 mm) radial run-out accuracy 0.003 mm. ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the hydraulic chuck, exactly adjustable for axial run-out. On usage of cylindrical shanks with angled clamping surface (Form E and Form HE) the accuracy may be affected. Chuck with axial tool length adjustment. Coolant supply via central through-bore. For intermediate sleeves see page 216-218. (The accuracy may be affected on the usage of the intermediate sleeve.) G 6,3 at 12000 min -1 106

Shrink chucks ThermoChuck connection sizes in accordance with MN5000-14 G d 2 d 3 l 3 l 4max. imensions G Length adjustment screw d 2 d 3 l 3 l 4max. Size 60 6 21 27 70 57 10 36 M5 0,7 MTC-MO060-06-070-1-2-A 30320048 M5x16-45H 10049051 60 8 21 27 70 57 10 36 M6 0,7 MTC-MO060-08-070-1-2-A 30320049 M6x16-45H 10049052 60 10 24 32 70 57 10 41 M8x1 0,7 MTC-MO060-10-070-1-2-A 30327443 M8x1x16-45H 10049053 60 12 24 32 70 57 10 46 M10x1 0,7 MTC-MO060-12-070-1-2-A 30320050 M10x1x18-45H 10049056 70 14 27 34 75 60 10 46 M10x1 1,0 MTC-MO070-14-075-1-2-A 30320051 M10x1x18-45H 10049056 70 16 27 34 75 60 10 49 M12x1 1,0 MTC-MO070-16-075-1-2-A 30320052 M12x1x18-45H 10049059 80 18 33 42 80 63 10 49 M12x1 1,4 MTC-MO080-18-080-1-2-A 30320053 M12x1x18-45H 10049059 80 20 33 42 80 63 10 51 M16x1 1,3 MTC-MO080-20-080-1-2-A 30320054 M16x1x18-45H 10067787 100 25 44 53 80 59 10 57 M16x1 2,3 MTC-MO100-25-080-1-2-A 30320055 M16x1x22-45H 10067681 100 32 44 53 80 59 10 61 M16x1 2,2 MTC-MO100-32-080-1-2-A 30320056 M16x1x22-45H 10067681 imensions in mm. Spare parts for shrink chucks ThermoChuck Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x16 12.9 10003601 K10086-14 10040108 K2865-904 10040109 70 4 M6x20 12.9 10003619 K10086-14 10040108 K2865-904 10040109 80 4 M6x20 12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25 12.9 10003637 K10086-04 10075116 K2865-514 10075100 imensions in mm. Built-in length adjustment screw with through hole. esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the shrink chuck, exactly adjustable for axial run-out. The clamping is designed for a shank tolerance of h6. 107

Clamping technology Clamping tools with flange module HFS replaceable head holders with axial clamping system connection sizes in accordance with MN5000-14 HFS Size Face contact imensions 60 10 15 49 36 0,4 HFS101SN-10-049-MO060-S 30027896 60 10 15 81 68 0,4 HFS101SN-10-081-MO060-S 30010264 60 12 17,8 58,5 45,5 0,4 HFS101SN-12-059-MO060-S 30027897 60 12 17,8 100,5 87,5 0,5 HFS101SN-12-101-MO060-S 30010265 60 14 20,5 62,5 49,5 0,4 HFS101SN-14-063-MO060-S 30027898 60 14 20,5 101,5 88,5 0,5 HFS101SN-14-102-MO060-S 30010266 60 16 23,2 72 59 0,5 HFS101SN-16-072-MO060-S 30027899 60 16 23,2 122 109 0,6 HFS101SN-16-122-MO060-S 30010267 60 20 29,3 71 58 0,6 HFS101SN-20-071-MO060-S 30027900 60 20 29,3 121 108 0,8 HFS101SN-20-121-MO060-S 30010268 60 24 39 84 71 0,8 HFS101SN-24-084-MO060-S 30027901 60 24 39 133 120 1,2 HFS101SN-24-133-MO060-S 30010269 80 24 39 84 67 1,0 HFS101SN-24-084-MO080-S 30152510 80 24 39 133 116 1,4 HFS101SN-24-133-MO080-S 30190195 imensions in mm. Spare parts for module shank Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x16-12.9 10003601 K10086-14 10040108 K2865-904 10040109 imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Tool holder with threaded spindle, hexagonal T-key, cylinder head screws (for fastening the tool holder), alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out. For accessories and spare parts see page 225. 108

HFS replaceable head holders with radial clamping system connection sizes in accordance with MN5000-14 HFS Size Face contact imensions 60 12 17,8 58,5 45,5 0,4 HFS101RN-12-059-MO060-S 30078133 60 12 17,8 100,5 87,5 0,5 HFS101RN-12-101-MO060-S 30078130 60 14 20,5 62,5 49,5 0,4 HFS101RN-14-063-MO060-S 30078134 60 14 20,5 101,5 88,5 0,5 HFS101RN-14-102-MO060-S 30078131 60 16 23,2 72 59 0,5 HFS101RN-16-072-MO060-S 30078135 60 16 23,2 122 109 0,6 HFS101RN-16-122-MO060-S 30078132 60 20 29,3 71 58 0,6 HFS101RN-20-071-MO060-S 30080154 60 20 29,3 121 108 0,8 HFS101RN-20-121-MO060-S 30080152 imensions in mm. Spare parts for module shank Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x16-12.9 10003601 K10086-14 10040108 K2865-904 10040109 imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Hexagonal T-key, cylinder head screws (for fastening the tool holder), Alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out. Recommendation: To make it possible to change replaceable heads quickly using the radial clamping system, at least 1 additional pull stud should be ordered. For accessories and spare parts see page 225. 109