1111 Lancaster Avenue Rosemont, PA. 19010-0911 Fax: 610.527.4463 Phone: 610.527.1300 1.800.727.1022 email: info@industries.com website: industries.com The cutting edge CATALOG NO. C00120 2007 Diamond and Carbide Tooling for Composites Quality Tooling Manufactured in U.S.A. All parts shown in this catalog are stock items See our website, industries.com
Magnicon Bond Plated & Brazed B Bond Tooling For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics MAGNICON BOND PLATED OR BRAZED B-BOND DIAMOND SAWS FOR USE IN FIBERGLASS, BORON, FRP, GRAPHITE, CARBON & OTHER HIGHLY ABRASIVE MATERIALS Unmounted Diamond Magnicon Bond Saws For use in high speed arbor type grinders. Special wheel sized available. PART A AMM B B MM C C MM # W D GRIT 152005 1-1/2" 38.0.080" 2.0 1/4" 6.35 4 1/8" 1/4" 40 152007 1-1/2" 38.0.080" 2.0 1/4" 6.35 - - - 40 152010 2" 50.8.080" 2.0 1/4" 6.35 4 1/8" 3/8" 40 152012 2" 50.8.080" 2.0 1/4" 6.35 - - - 40 152013 2" 50.8.070" 1.8 1/4" 6.35 - - - 40 152205 2-1/2" 63.8.080" 2.0 1/4" 6.35 4 1/8" 3/8" 40 152207 2-1/2" 63.8.080" 2.0 1/4" 6.35 - - - 40 152015 3" 76.2.080" 2.0 5/8" 15.875 4 1/8" 3/8" 40 152016 3" 76.2.080" 2.0 3/8" 9.525 4 1/8" 3/8" 40 152017 3" 76.2.080" 2.0 5/8" 15.875 - - - 40 152018 3" 76.2.080" 2.0 3/8" 9.525 - - - 40 152019 3" 76.2.080" 2.0 3/4" 19.05 4 1/8" 3/8" 40 152020 4" 101.6.080" 2.0 3/4" 19.05 6 1/8" 3/8" 40 152021 4" 101.6.080" 2.0-16.0 6 1/8" 3/8" 40 152022 4" 101.6.080" 2.0 3/4" 19.05 - - - 40 152023 4" 101.6.080" 2.0-16.0 - - - 40 152024 4" 101.6.080" 2.0 5/8" 15.875 6 1/8" 3/8" 40 152025 4" 101.6.080" 2.0 5/8" 15.875 - - - 40 152210 4" 101.6.080" 2.0 3/8" 9.53 4 1/8" 3/8" 40 152215 4" 101.6.080" 2.0 3/8" 9.53 - - - 40 152220 4" 101.6.090" 2.0 3/4" 19.05 6 1/8" 3/8" 40 152222 4" 101.6.090" 2.0 3/4" 19.05 - - - 40 152030 5" 127.0.100" 2.5 3/4" 19.05 6 1/8" 1/2" 40 152032 5" 127.0.100" 2.5 3/4" 19.05 - - - 40 152035 6" 152.4.100" 2.5 3/4" 19.05 6 1/8" 1/2" 40 152037 7" 177.8.100" 2.5 3/4" 19.05 8 1/8" 1/2" 40 152040 8" 203.2.100" 2.5 1" 25.4 8 1/8" 1/2" 40 152050 10" 254.0.100" 2.5 1" 25.4 10 1/8" 1/2" 40 152070 12" 304.8.100" 2.5 1" 25.4 12 1/8" 1/2" 40 152080 14" 355.6.100" 2.5 1" 25.4 14 3/16" 1/2" 40 One Piece Magnicon Bond Diamond Saws Special wheel sizes available PART # A A MM B B MM C CMM D D MM GRIT # SLOTS 152100 1" 25.4.080 2.0 1/4" 6.35 3 76.2 40-152150 1" 25.4.080 2.0 1/4" 6.35 3 76.2 40 4 152105 1 1/2" 38.0.080 2.0 1/4" 6.35 3 76.2 40-152155 1 1/2" 38.0.080 2.0 1/4" 6.35 3 76.2 40 4 152110 2" 51.0.080 2.0 1/4" 6.35 3 76.2 40-152160 2" 51.0.080 2.0 1/4" 6.35 3 76.2 40 4 152115 2" 51.0.080 2.0 3/8" 9.53 3 76.2 40-152163 2 1/2" 63.5.080 2.0 3/8" 9.53 3 76.2 40 4 152165 2" 51.0.080 2.0 3/8" 9.53 3 76.2 40 4 152120 3" 76.2.080 2.0 1/4" 6.35 3 76.2 40-152170 3" 76.2.080 2.0 1/4" 6.35 3 76.2 40 4 152125 3" 76.2.080 2.0 3/8" 9.53 3 76.2 40-152175 3" 76.2.080 2.0 3/8" 9.53 3 76.2 40 4 152130 4" 101.6.080 2.0 3/8" 9.53 3 76.2 40-152180 4" 101.6.080 2.0 3/8" 9.53 3 76.2 40 6 --------------------------------------- Full Face ------------------------------------- 154005 1/2" 1/16" 1/4" 2 40/50-154010 1/2" 1/16" 1/4" 2 60/80-154020 1/2" 1/16" 1/4" 2 120-154030 1" 1/16" 1/4" 2 40/50-154040 1" 1/16" 1/4" 2 60/80-154050 1" 1/16" 1/4" 2 120-2
Magnicon Bond Plated & Brazed B Bond Tooling PLATED DIAMOND MAGNICON BOND OR BRAZED B-BOND HOLE SAWS PREMIUM FOR USE IN FIBERGLASS, BORON, GRAPHITE, CARBON FIBER, CARBON, PHENOLICS, CERAMICS AND OTHER HIGHLY ABRASIVE MATERIALS USE IN FIXED SPINDLE FOR BEST RESULTS For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics These Premium diamond hole saws are designed to drill accurate holes with a size range from 1/4" diameter to 10" diameter. The hole saws were designed specifically for the larger hole requirements in materials such as Graphite, Carbon Fibre, Epoxy, Boron, Carbon, and Fiberglass. - For drilling holes in glass and hard ceramics, see Starlite Metal Bond Core Drills, Catalog C00100. - These saws are available in stock with 3/8" Stem MT (except 1/4" diameter). - Hole saws can be mounted on other adapters by quote. - Removable cutting and non-cutting pilots are available in HSS, solid Carbide or Carbide tipped. Plated 'Magnicon Bond' for general purpose fine holes. Brazed 'B' Bond for more difficult and abrasive materials Cutting depth 1-3/4 Add $25.00 for piloted drill. - Special diameters and lengths available by quote. Plated Part # Brazed Part # Diameter # Slots Shank Dia. Plated Part # Brazed Part # Diameter # Slots Shank Dia. 160055 162055 1/4 2 1/4 160395 162395 1 5/16 4 3/8 160075 162075 5/16 2 3/8 160415 162415 1 3/8 4 3/8 160095 162095 3/8 2 3/8 160435 162435 1 7/16 4 3/8 160115 162115 7/16 2 3/8 160460 162460 1 1/2 4 3/8 160135 162135 1/2 3 3/8 160480 162480 1 5/8 4 3/8 160155 162155 9/16 3 3/8 160500 162500 1 3/4 4 3/8 160175 162175 5/8 3 3/8 160540 162540 2 4 3/8 160195 162195 11/16 3 3/8 160560 162560 2 1/8 4 3/8 160215 162215 3/4 3 3/8 160580 162580 2 1/4 4 3/8 160235 162235 13/16 3 3/8 160620 162620 2 1/2 4 3/8 160255 162255 7/8 3 3/8 160630 162630 2 3/4 4 3/8 160275 162275 15/16 3 3/8 160640 162640 3 4 3/8 160295 162295 1 4 3/8 160650 162650 3 1/4 4 3/8 160315 162315 1 1/16 4 3/8 160660 162660 3 1/2 4 3/8 160335 162335 1 1/8 4 3/8 160670 162670 3 3/4 4 3/8 160355 162355 1 3/16 4 3/8 160680 162680 4 4 3/8 160375 162375 1 1/4 4 3/8 160720 162720 5 4 3/8 SUGGESTED OPERATING SPEEDS 1/4 to 1/2 2400-1800 RPM 9/16 to 1-1/2 1800-1250 RPM 1-5/8 to 2-1/2 1250-850 RPM 2-3/4 to 3 840-650 RPM 3-1/4 to 5 650-200 RPM 3
Magnicon Bond Plated & Brazed B Bond Saws & Routers For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics DIAMOND PLATED MAGNICON BOND OR BRAZED B-BOND ROUTERS FOR USE IN FIBERGLASS, BORON, GRAPHITE, CARBON, CERAMICS AND OTHER HIGHLY ABRASIVE MATERIALS CYLINDRICAL STYLE BALL END STYLE Cylindrical Part No. BRAZED Ball End Part No. Cylindrical Part No. PLATED TYPE D1A1R, PLATED, CUT-OFF, RELIEVED SIDES FINE GRITS (220 and 120): For use on glass, ceramic, ferrites, etc. Ball End Part No. A B C D # Slots W D Grit 155200 155300 153125 153905 1/8 1/8 1/2 2 2.031.031 40 155205 155305 153250 153910 1/4 1/4 3/4 2-1/2 2.046.046 40 155210 155310 153312 153915 5/16 3/8 1 3 2.093.093 40 155215 155315 153375 153920 3/8 3/8 1 3 4.093.093 40 155220 155320 153500 153925 1/2 1/2 1-1/2 4 4.100.060 40 155225 155325 153625 153930 5/8 1/2 1-1/2 4 4.100.060 40 155230 155330 153750 153935 3/4 1/2 1 4 4.100.060 40 155235 155335 153875 153940 7/8 1/2 1 4 4.100.060 40 155240 155340 153100 153945 1 1/2 1 5 4.100.060 40 - - 154060-1/2 1/2 1 3 2 1/16 1/16 40 - - 154070-1/2 1/2 1 3 2 1/16 1/16 60 - - 154080-1/2 1/2 1 3 2 1/16 1/16 120 154090-1/4 1/4 1 3 2 1/16 1/16 60 Part MM Part MM A B C D # Slots W D Grit 153550 153975 3.0 3.0 12.0 50.8 2.031.031 40 153600 153980 6.0 6.0 19.0 63.5 2.046.046 40 153650 153985 10.0 10.0 25.0 76.2 4.093.060 40 153700 153990 12.0 12.0 38.0 101.6 4.093.060 40 COARSE GRITS (60/80 and 120): For use on fiberglass, boron, graphite and similar highly abrasive materials. Hole size as ordered. Wheels should be indicated to run within.0005 T.I.R. of center line. Coolant: When possible a flood coolant should be used. Suggested coolant: Diamond Wheels -- Water Soluble, Borazon Wheels -- Sulpho Chlorinated Oil, Borazon Wheels -- Use on H.S.S., high carbon, high chrome steels as well as D and T type steels. T THICKNESSES PART NUMBERS INCHES MM 220G 120G 60/80G 45/50G OD 220G 120G 60/80G 40/50G OD 220G 120G 60/80G 40/50G 145005 145105 145205 145305 4.024.030.038.050 101. 0.6 0.8 1.0 1.3 145010 145110 145210 145310 5.024.030.038.050 127. 0.6 0.8 1.0 1.3 145015 145115 145215 145315 6.024.030.038.050 152. 0.6 0.8 1.0 1.3 145016 145116 145216 145316 6.031.037.045.057 152. 0.8 0.9 1.1 1.5 145017 145117 145217 145317 6.036.042.050.062 152. 0.9 1.1 1.3 1.6 145018 145118 145218 145318 6.041.047.055.067 152. 1.0 1.2 1.4 1.7 145019 145119 145219 145319 6.046.052.060.072 152. 1.2 1.3 1.5 1.8 145020 145120 145220 145320 7.024.030.038.050 178. 0.6 0.8 1.0 1.3 145024 145124 145224 145324 8.031.037.045.057 203. 0.8 0.9 1.1 1.5 145025 145125 145225 145325 8.036.042.050.062 203. 0.9 1.1 1.3 1.6 145026 145126 145226 145326 8.041.047.055.067 203. 1.0 1.2 1.4 1.7 145027 145127 145227 145327 8.046.052.060.072 203. 1.2 1.3 1.5 1.8 145030 145130 145230 145330 10.044.050.058.070 254. 1.1 1.3 1.5 1.8 145031 145131 145231 145331 10.049.055.063.075 254. 1.2 1.4 1.6 1.9 145032 145132 145232 145332 10.056.062.070.082 254. 1.4 1.6 1.8 2.1 145033 145133 145233 145333 10.066.072.080.092 254. 1.7 1.8 2.0 2.3 145035 145135 145235 145335 10.074.080.088.100 254. 1.9 2.0 2.2 2.5 145040 145140 145240 145340 12.054.060.068.080 305. 1.4 1.5 1.7 2.0 145045 145145 145245 145345 12.084.090.098.110 305. 2.1 2.3 2.5 2.8 145050 145150 145250 145350 12.114.120.128.140 305. 2.9 3.1 3.3 3.6 145055 145155 145255 145355 14.064.070.078.090 356. 1.6 1.8 2.0 2.3 145060 145160 145260 145360 14.094.100.108.120 356. 2.4 2.5 2.7 3.1 145065 145165 145265 145365 14.124.130.138.150 356. 3.2 3.3 3.5 3.8 4
Magnicon Bond Plated & Brazed B Bond Countersinks & Mounted Radius Wheels For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics These tools are designed for the countersinking operation of materials such as Graphite Epoxy, Carbon, Boron, Fiberglass, etc. to facilitate the installation of common fasteners. The tools are designed to be used in a conventional microstop cage unit. This countersink is "Magnicon Bonded" with a diamond mesh size of 60 grit. This grit size has proven to be best suited for the required surface finishes. Our standard stock items are manufactured with 100 angle; other angles and diameters are available. Along with these countersinks we also manufacture, to customer design, PCD & solid carbide countersinks. 2.4 Flute/slot x 120*, Depth & Width proportional to diameter. Pilot and special sizes are available. Please ask for quotation. Brazed Part Plated Part Tool # A B C D E F L1 L2 T Flutes 112103 112100 DCS-250.250 100 1/8 thru hole 8/32 Thd. hole 120.125.750.300 1/4 x 28 2 112113 112110 DCS-375.375 100 1/8 thru hole 8/32 Thd. hole 120.125.750.300 1/4 x 28 2 112123 112120 DCS-500.500 100 1/8 thru hole 8/32 Thd. hole 120.125.750.300 1/4 X 28 3 112133 112130 DCS-625.625 100 1/8 thru hole 8/32 Thd. hole 120.125.750.300 1/4 X 28 4 112143 112140 DCS-750.750 100 1/8 thru hole 8/32 Thd. hole 120.187.750.300 3/8 X 28 4 112153 112150 DCS-875.875 100 1/8 thru hole 8/32 Thd. hole 120.187.750.300 3/8 X 28 4 112163 112160 DCS-100 1.000 100 1/8 thru hole 8/32 Thd. hole 120.187.750.300 3/8 X 28 4 Solid Carbide COUNTERSINKS These solid carbide countersinks are manufactured in various geometric styles. Each style has been designed for use in specific type materials. When a countersinking operation is to be performed in Kevlar, the tool requires a special flute design in order that a clean fuzz free edge may be generated. The other tool styles available are designed to be used in materials such as aluminum, titanium, carbon graphite, and composites. The tools are manufactured with a standard thread design to be operated in a standard micro-stop cage unit. Countersinks are manufactured standard with an integral pilot design. These solid carbide countersinks have super finished cutting edges and retain their original sharpness longer than conventional countersinks. 2 and 3 Flutes MATERIAL: Solid Micrograin Carbide SPECIFICATIONS: Pilot dia.. +000 -.001 PART # BODY DIAMETER INCLUDED ANGLE PILOT DIAMETER THREAD 419900.375 100 As Required 1/4 x 28 419920.500 100 As Required 1/4 x 28 419930.675 100 As Required 1/4 x 28 419940.750 100 As Required 1/4 x 28* 419950.875 100 As Required 1/4 x 28* *3/8 x 24 Also Available 5
DIAMOND MAGNIBANDS BAND SAW BLADES Plated Magnicon Bond Diamond Bandsaws For Straight or Contoured Cutting of New Exotic Materials New Starlite MAGNIBANDS help you solve the problems of speedily, precisely, and economically cutting the new abrasive materials you are working with today. These butt-welded diamond-edged thin-but-tough band saw blades have been specially engineered to slice or con tour these extremely abrasive and friable materials. THIN BLADE FOR SLICING Special MAGNICON BONDING with 150 concentration of blocky-shaped diamond particles assures a longer useful cutting life. Diamonds are evenly anchored to the cutting surface for precise operation with a minimum material loss and finer final finish. Speeds: The abrasive materials such as FRP and carbon would require a speed of 1500-3000 F.P.M. The quartz, germanium and glass material should be cut with a speed which ranges between 500-1500 F.P.M. Can be run wet or dry ALSO FOR: Epoxy, Carbon Fiber, Fiberglass, Glass, Optical Glass, Silicon, Quartz, Silica, Pyrex, Carbon Boron, Fired and Green Ceramics and other hard to work non-metallics. STANDARD HEAVY-DUTY BLADE Starlite Industries gives you the right tool for every application whether it be Diamond, Carbide, or CBN, and many tools are offered in all three. For the full spectrum of Starlite Rotary Tooling ask for Starlite Catalog of Diamond Abrasive Tools and Air-Driven Tools No. C00100, or Starlite Carbide Catalogs No. C00400 and Metric C00410 Fractional Magniband Bandsaw Sizes Metric Magniband Bandsaw Sizes Width Gauge Grit Width Gauge Grit 1/2, 3/4, 1 & 1-1/4 1/2, 3/4, 1 & 1-1/4.020,.025,.030,.035.020,.025,.030,.035 Kerf: Add Grit to Gauge Size 120, 60/80 40/50, 30/40 120 Grit +.012, 40/50 Grit +.032, 60/80 Grit +.020, 30/40 Grit +.046 12.7, 19.1 & 25.4 0.5, 0.6, 0.8, 0.9 12.7, 19.1 & 25.4 0.5, 0.6, 0.8, 0.9 Kerf: Add Grit to Gauge Size 120, 60/80 40/50, 30/40 120 Grit +.030 MM, 40/50 Grit +.081 MM, 60/80 Grit +.050 MM, 30/40 Grit +.1.17 MM FAST PRECISE OPERATION WITH ALL THESE HARD TO WORK MATERIALS! REINFORCED PLASTIC DIAMOND B-BOND JIGSAW BLADES 3 BOSCH 153010 Coarse 3 UNIVERSAL 153005 Coarse 5-1/4 BOSCH 153020 Coarse 5-1/4 UNIVERSAL 153030 Coarse 6
Brazed B Bond Diamond Value Holesaw Brazed B Bond DIAMOND VALUE HOLESAW For Hand Operations * SMOOTH CUTTING * LONG LIFE * CUTTING DEPTH 1 1/2" * SPECIAL 1-7/8" CUTTING DEPTH AVAILABLE Mounted Shanks are 3/8 For use in FRP s, Carbon Fiber, Carbon Fiberglass, Granite, Porcelain, Marble, Limestone, Tile and Ceramics UNMOUNTED MOUNTED PART NO. SIZE PART NO. SIZE PART NO. SIZE PART NO. SIZE 161010 9/16 161075 1 7/16 161510 9/16 161575 17/16 161020 5/8 161080 1 1/2 161520 5/8 161580 1 1/2 161025 11/16 161085 1 5/8 161525 11/16 161585 1 5/8 161030 3/4 161090 1 3/4 161530 3/4 161590 1 3/4 161033 13/16 161100 2 161533 13/16 161600 2 161035 7/8 161105 2 1/8 161535 7/8 161605 2 1/8 161038 15/16 161110 2 1/4 161538 15/16 161610 2 1/4 161040 1 161115 2 1/2 161540 1 161615 2 1/2 161045 1 1/16 161120 2 3/4 161545 1 1/16 161620 2 3/4 161050 1 1/8 161125 3 161550 1 1/8 161625 3 161055 1 3/16 161130 3 1/4 161555 1 3/16 161630 3 1/4 161060 1 1/4 161135 3 1/2 161560 1 1/4 161635 3 1/2 161065 1 5/16 161140 3 3/4 161565 1 5/16 161640 3 3/4 161070 1 3/8 161145 4 161570 1 3/8 161645 4 161150 5 161650 5 ARBORS FOR UNMOUNTED HOLE SAWS 704100 704105 704110 704115 704120 704125 704130 704135 704140 Arbors Complete with Pilot Drills Product No. Shank Size Thread Size Chuck Size 704100 1/4 Round 1/2-20 1/4 704105 1/4 Hex 1/2-20 1/4 704110 3/8 Hex 1/2-20 3/8 704140 7/16 Hex 1/2-20 1/2 704115 7/16 Hex 1/2-20 1/2 704120 3/8 Hex 5/8-18 3/8 704125 7/16 Hex 5/8-18 1/2 704130 7/16 Hex 5/8-18 1/2 704135 5/8 Hex 5/8-18 3/4 Thread Available: 1/2-20 up to 1 1/2" OD inclusive. 5/8-18 beginning 1 1/4" OD. PART No. USE ARBOR No. 161010-161080 704100, 704105, 704110, 704115, 704140 161060-161110 704120, 704125, 704130, 704135, 704140 161115-161150 704130, 704135, 704140 Suggested Operating Speeds 1/4 to 1/2 2400-1800 RPM 9/16 to 1-1/2 180-1250 RPM 1-5/8 to 2-1/2 1250-650 RPM 3-1/4 to 5 650-200 RPM 7
The cutting edge Phone: 610.527.1300 / 800.727.1022 Diamond Files Magnicon Diamond Magnifiles Fax: 610.527.4463 MAGNICON DIAMOND NEEDLE FILES THREE GRITS AVAILABLE - COARSE, MEDIUM & FINE Ideal for working glass, ceramics, fiberglass, carbide, and hardened steel. Needle Files are plated approximately 3" in length 5 1/2" OAL. Eleven sizes to choose from or by 2 different sets. The 6 piece set has 1 each of equalling, barrette, half round, three square, round and square. The 11 piece set also includes 1 each slitting, crossing, warding, knife and round edge joint. 5-1/2 (140.0 MM) 3 (76.0 MM) PART NO. PART NO. PART NO. 100 COARSE 170 MEDIUM 230 GRIT GRIT FINE GRIT 8 DESCRIPTION 107000 108000 109000 11 PIECE SET, CONSISTS OF 1 EACH OF ALL FILES LISTED BELOW 107075 108075 109075 6 PIECE SET, 1 EACH AS INDICATED* 107005 108005 109005 107010 108010 109010 107015 108015 109015 107020 108020 109020 107030 108030 109030 107035 108035 109035 107040 108040 109040 107045 108045 109045 107050 108050 10905 107055 108055 109055 107060 108060 109060 EQUALLING* BARRETTE* SLITTING HALF ROUND* THREE SQUARE* ROUND* CROSSING WARDING KNIFE SQUARE* ROUND EDGE JOINT 704405 Needle File Handle
The cutting edge STARPAD Flexible Diamond Pads, Discs and Sheets Phone: 610.527.1300 / 800.727.1022 Pads, Discs, and Sheets Fax: 610.527.4463 STARPAD FILES Starlite's Starpad is a flexible diamond abrasive made as hand files, discs and handpads for use on most materials where conventional abrasives are normally used. Starpad Handfiles are lightweight yet sturdy, long lasting, easy to use and inexpensive. Available in four-piece kits or individually, they are color coded for quick identification and ease of use. PART NUMBERS: Please specify part number and grit when ordering. 1 2 3 4 STARPAD DISCS Starpad Discs, also color coded, are available in sizes ranging from one inch to 14 inches, in grits of 60 (green), 120 (black), 200 (red), 400 (yellow), 500 (white), 1000 (blue). Starpad Discs are available in three backing materials -Pressure sensitive adhesive, Velcro backing or Plastizote backing. Also available with a twist-an-lock back for mounting to a Dia-Loc Mandrel. So no matter what your task or application we have the disc for you. For information on Starpad custom shapes and belts, check with your authorized Starlite representative. STARPAD FILE SIZE Coarse 120 Medium 200 Fine 400 Grit Grit (Black) Grit (Red) (Yellow) Kit All 350150 360160 350170 Rectangular (1) 1 1/2" x 3/4" 350070 350090 350110 Rectangular (2) 1 3/4" x 1/2" 350075 350095 350115 Rectangular (3) 2 1/2" x 1/4" 350085 350105 350125 Half-round (4) 1 3/4" x 3/8" 350080 350100 350120 STARPAD HANDLAPS Starpad Handlaps are designed for easy handling. Mounted on soft plastizote foam bases, they are both conformable and comfortable. Starpad Handlaps are perfectly suited for wet or dry applications. PART NO. 350005 350010 350015 350020 350025 350030 DIAMOND SIZE 60 120 200 400 500 1000 COLOR CODE Green-X-Coarse Black-Coarse Red-Medium Yellow-Fine White-X-Fine Blue-Micron STARPAD Sheets: Contact Customer Service for Custom Diamond Sheets GREEN 60 Grit X-Coarse BLACK 120 Grit Coarse RED 200 Grit Medium YELLOW 400 Grit Fine WHITE 500 Grit X-Fine BLUE 1000 Grit Micron 9
P.C.D. (Polycrystalline Diamond) Tipped Countersink for Carbon AD Fiber Magnicon Bond Plated & Brazed B Bond Countersinks & Mounted Radius Wheels For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics STARPAX Polycrystalline Diamond Rotary Cutting Tools Features: 4340 Steel Body Single or Double Flutes Interchangeable Pilot PART NO. BODY 100 DEG. 130 DEG. 130 Deg. PILOT HOLE MIN PILOT Shank Thread T Dia. D Dia. P=.0002 Dia. d Double Flt. Double Flt. 335300 335303.375.125.1250 1/4"-28 335305 335308.500.125.1250 1/4"-28 335315 335318.625.125.1250 1/4"-28 335325 335328.750.187.1875 3/8"-24 10
Section Two Solid Carbide Routers Designed for all composites including FRP, Carbon Fiber, Fiberglass, and Aramids. B TYPE: BUR STYLE END CUT A TYPE: NO END CUT C TYPE: END MILL STYLE END CUT Material: Solid Tungsten Carbide head and shank. Specifications: Head tolerance: +.000 -.002, shank tolerance: +.0000 -.0005 CNC Ground D TYPE: 135* DRILL POINT E TYPE: FISHTAIL END CUT Carbide COMPOSITE Routers Solid Tungsten Carbide Routers specifically designed for use in high-speed portable or stationary routing machines on such highly abrasive materials as fiberglass and phenolic-epoxy glass. Special superfinished cutting edges are sharper to start with than conventional fiberglass routers... and they stay sharper longer. Offered in a wide spectrum of styles; please specify tool type when ordering. Other diameters, O.A.L.'s, and flute lengths also available. Send specifications. PART NUMBERS SINGLE-END ROUTERS TYPE A TYPE B TYPE C TYPE D TYPE E CUTTER DIAMETER DIMENSIONS SHANK FLUTE LENGTH DIAMETER 450010 450020 450030 450040 1/32 1/8 1/8 1-1/2 450110 450120 450130 450140 1/16 3/16 1/8 1-1/2 450210 450220 450230 450240 450245 3/32 3/8 1/8 1-1/2 450310 450320 450330 450340 450345 1/8 1/2 1/8 1-1/2 450410 450420 450430 450440 450450 3/16 5/8 3/16 2 450510 450520 450530 450540 450545 1/4 3/4 1/4 2 450511 450521 450531 450541 450543 1/4 3/4 1/4 2-1/2 450512 450522 450532 450542 450544 1/4 1 1/4 3 450550 450560 450570 450580 450590 5/16 1 5/16 2-1/2 450610 450620 450630 450640 3/8 1 3/8 2-1/2 450710 450720 450730 450740 1/2 1 1/2 3 DOUBLE-END ROUTERS 451110 451120 451130 451140 1/16 3/16 1/8 1-1/2 451310 451320 451330 451340 1/8 1/2 1/8 1-1/2 451510 451520 451530 451540 1/4 5/8 1/4 2-1/2 O.A.L SPECIALLY DESIGNED ROUTERS FOR KEVLAR: SINGLE-END ROUTERS MEDIUM CUT 452512 452522 452532 452542 452552 1/4 1 1/4 3 COARSE CUT 453512 453522 453532 453542 453552 1/4 1 1/4 3 11
Section Three Solid Micrograin Carbide Drills For use in FRP's, Carbon Fiber, Carbon, Graphite, Boron, Phenolics, Fiberglass & Highly Abrasive Ceramics Tapered Drill Reamer Dagger Drill +.0005-0 on stock sizes +.0-0005 on stock sizes TAPERED DRILL FOR GRAPHITE OR FIBERGLASS Standard Diameters shown below Excellent for small diameter holes in carbon fiber & fiberglass. This special drill is recommended for use in most laminated composites other than straight Kevlar. The drill reamer will produce very clean accurate holes in the most difficult composite materials. The only requirement is that the work piece be held solidly to eliminate vibration while being drilled. Not necessary to center drill. Stock and Special diameters available. Stock shown below. - No back-up material required - No secondary ream operation required - Drills holes within.0025 tolerance in a single operation - Maximum heat dispersement while drilling. - Can be re-ground repeatedly without rethinning the point. - Can be reconditioned into shorter lengths and smaller diameters. - Not necessary to center drill beforehand. - OK for acrylics. Special diameters available. Part # Description Part # Description Part # Description Part # Description 309803.0980 x 3 OAL 309804.0980 x 4 OAL 309806.0980 x 6 OAL 319353.1935 x 3 OAL 319354.1935 x 4 OAL 319356.1935 x 6 OAL 609803.0980 x 3 OAL 609804.0980 x 4 OAL 609806.0980 x 6 OAL 619353.1935 x 3 OAL 619354.1935 x 4 OAL 619356.1935 x 6 OAL 312503.1250 x 3 OAL 312504.1250 x 4 OAL 312506.1250 x 6 OAL 319903.1990 x 3 OAL 319904.1990 x 4 OAL 319906.1990 x 6 OAL 612503.1250 x 3 OAL 612504.1250 x 4 OAL 612506.1250 x 6 OAL 619903.1990 x 3 OAL 619904.1990 x 4 OAL 619906.1990 x 6 OAL 312853.1285 x 3 OAL 312854.1285 x 4 OAL 312856.1285 x 6 OAL 320103.2010 x 3 OAL 320104.2010 x 4 OAL 320106.2010 x 6 OAL 612853.1285 x 3 OAL 612854.1285 x 4 OAL 612856.1285 x 6 OAL 620103.2010 x 3 OAL 620104.2010 x 4 OAL 620106.2010 x 6 OAL 314063.1406 x 3 OAL 314064.1406 x 4 OAL 314066.1406 x 6 OAL 320313.2031 x 3 OAL 320314.2031 x 4 OAL 320316.2031 x 6 OAL 614063.1406 x 3 OAL 614064.1406 x 4 OAL 614066.1406 x 6 OAL 620313.2031 x 3 OAL 620314.2031 x 4 OAL 620316.2031 x 6 OAL 315623.1562 x 3 OAL 315624.1562 x 4 OAL 315626.1562 x 6 OAL 321883.2188 x 3 OAL 321884.2188 x 4 OAL 321886.2188 x 6 OAL 615623.1562 x 3 OAL 615624.1562 x 4 OAL 615626.1562 x 6 OAL 621883.2188 x 3 OAL 621884.2188 x 4 OAL 621886.2188 x 6 OAL 315903.1590 x 3 OAL 315904.1590 x 4 OAL 314906.1590 x 6 OAL 322803.2280 x 3 OAL 322804.2280 x 4 OAL 322806.2280 x 6 OAL 615903.1590 x 3 OAL 615904.1590 x 4 OAL 614906.1590 x 6 OAL 622803.2280 x 3 OAL 622804.2280 x 4 OAL 622806.2280 x 6 OAL 316103.1610 x 3 OAL 316104.1610 x 4 OAL 316106.1610 x 6 OAL 323403.2340 x 3 OAL 323404.2340 x 4 OAL 323406.2340 x 6 OAL 616103.1610 x 3 OAL 616104.1610 x 4 OAL 616106.1610 x 6 OAL 623403.2340 x 3 OAL 623404.2340 x 4 OAL 623406.2340 x 6 OAL 317193.1719 x 3 OAL 317194.1719 x 4 OAL 317196.1719 x 6 OAL 323803.2380 x 3 OAL 323804.2380 x 4 OAL 323806.2380 x 6 OAL 617193.1719 x 3 OAL 617194.1719 x 4 OAL 617196.1719 x 6 OAL 623803.2380 x 3 OAL 623804.2380 x 4 OAL 623806.2380 x 6 OAL 318753.1875 x 3 OAL 318754.1875 x 4 OAL 318756.1875 x 6 OAL 319103.1910 x 3 OAL 319104.1910 x 4 OAL 319106.1910 x 6 OAL 325003.2500 x 3 OAL 325004.2500 x 4 OAL 325006.2500 x 6 OAL 325103.2510 x 3 OAL 325104.2510 x 4 OAL 325106.2510 x 6 OAL 618753.1875 x 3 OAL 618754.1875 x 4 OAL 618756.1875 x 6 OAL 619103.1910 x 3 OAL 619104.1910 x 4 OAL 619106.1910 x 6 OAL 625003.2500 x 3 OAL 625004.2500 x 4 OAL 625006.2500 x 6 OAL 625103.2510 x 3 OAL 625104.2510 x 4 OAL 625106.2510 x 6 OAL 12
Section Three Starbide Micrograin Carbide Drills For use in Kevlar, Fiberglass, Boron, Carbon Fiber & Other Highly Abrasive Materials Standard PART # 8 FACET DRILLS Stub PART # Size - Range B02650 B02505.098/.125 B02655 B02510.1285/.1562 B02660 B02515.157/.185 B02665 B02520.1875/.199 B02670 B02525.201/.228 B02675 B02530.234/.250 B02680 B02535.257/.272 B02685 B02540.2756/.282 B02690 B02545.290/.315 B02695 B02550.316/.3438 B02700 B02555.348/.3594 B02705 B02560.368/.377 B02710 B02565.386/.3937 B02715 B02570.397/.4062 B02720 B02575.413/.4219 B02725 B02580.4331/.4375 B02730 B02585.4528/.4724 B02735 B02590.4844/.500 Solid Carbide Drill 8-Facet Point Solid Carbide 8-Facet Drills For drilling composites when there is a metal layer sandwiched between composite layers. This multi-angle point allows drilling both materials while lessening the break out in the composite. Standard PART # BRAD POINT DRILLS Stub PART # Size - Range B02150 B02005.098/.125 B02155 B02010.1285/.1562 B02160 B02015.157/.185 B02165 B02020.1875/.199 B02170 B02025.201/.228 B02175 B02030.234/.250 B02180 B02035.257/.272 B02185 B02040.2756/.282 B02190 B02045.290/.315 B02195 B02050.316/.3438 B02200 B02055.348/.3594 B02205 B02060.368/.377 B02210 B02065.386/.3937 B02215 B02070.397/.4062 B02220 B02075.413/.4219 B02225 B02080.4331/.4375 B02230 B02085.4528/.4724 B02235 B02090.4844/.500 This specially designed point is for use in all thicknesses of Kevlar ONLY Laminates. The unusual geometry of this tool eliminates break-out and de-lamination of the material being drilled. Brad Point Drill 8-Facet Point for drilling Carbon Fiber and Metal Layup Material Thickness Drill Size In. 0.060 0.125 0.180 0.250 & over Revolutions per Minute 0.060 1350 1150 1000 100 0.125 1150 1100 1000 900 0.1875 1100 1000 900 800 0.250 1000 1000 900 800 0.3125 1000 900 900 725 0.375 900 900 900 725 0.4375 900 800 600 600 0.500 800 600 600 400 0.625 800 600 400 400 Jo Bolt Cutters Nut Plate Drills These items are available by special order Parabolic Drills 13
Section Three Starbide, Carbide Countersinks, Carbide Hole Saws For Use in Titanium, Aluminum, Kevlar, Fiberglass, Carbon & Other Highly Abrasive Carbon Fiber Materials Starlite Spin-True Air Spindle Model 502030 for Fixed Applications that Require Absolute Concentricity at 25,000 rpm New concept in high-speed air driven tooling makes possible dead-true external or internal grinding and cutting applications. 502030 with collet adapter 502030 with Wheel adapter 14
POWERMIGHT High-Speed Air Grinders Palm Sized and Powerful... You Can Perform 1001 Tasks! These extremely portable pneumatic grinders are built to standards never before achieved in small pneumatic tools. A powerful rotary vane motor provides speeds of 25,000, 30,000 and 60,000 RPM producing enough torque for heavy-duty work. POWERMIGHT@ AirGrinders are ideal for all small grinding applications; for handdressing welds; snagging castings; machining all metals, glass, ceramics, plastics plus many other materials. POWERMIGHT@ Air Grinders also feature a rear exhaust - away from work piece. Use any standard 90 PSI air source. POWERMIGHT@ Air Grinders must be properly FILTERED and LUBRICATED. (See Instructions) 501002 Rear exhaust w/overhose for quiet operation, rotary vane for maximum power. Roll throttle for variable speed control, stainless steel case. Model # 501002 - Tyna-Mite Grinder with 1/8" collet, wrenches, 5ft. air hose and l' overhose. Model # 501008 - Tyna-Mite Grinder with 1/8" collet, wrenches, air hose and overhose, air filterregulator-gauge-oiler, spray mist unit, footswitch, bench wrench, connecting hoses, wooden stand, dressing stone, assembled. (Complete Unit) Model # 501009 - Same as 501008 except without spray mist. Collets for 501002: 501060-1/8", 501058-3MM, 501055-3/32" and 501056-1/16". Part of 501008 (Not Shown) Spare Wrench # 501583-3/16" Spare Wrench # 501585-11/32" NOTE: SAE 5 wt. Spindle oil is recommended 501800 2/3 HORSEPOWER! 25,000 RPM! Here's the husky one, packed with enough torque and power for even the most demanding tool room chores. Minimum vibration. Ideal for all pre-welding operations. Model 501800 POWER- MIGHT (without collet or hose) 8 foot Flexible Nylon Hose #708050 Filter Lube Unit 708030 (optional extra) Erickson type collets for 501800 704005-1/8 inch collet 704005-3MM collet 704010-3/16 inch collet 704015-1/4 inch collet 704015-6MM collet 704020-3/8 inch collet 501810 1/3 HP AND 30,000 RPM! Model 501810 POWERMIGHT (without collet hose) 708045-8 Foot Flexible Nylon Hose for 501810 Filter Lube Unit 708030 (optional extra) Erickson Type Collets for 501810 704025-3/64 inch collet 704030-5/64 inch collet 704035-3/32 inch collet 704040-1/8 inch collet 704045-5/32 inch collet 704050-3/16 inch collet 704055-7/32 inch collet 704060-1/4 inch collet 704040-3MM collet 704060-6MM collet 15
The cutting edge All items shown in this catalog are stock, on the shelf. Along with the tooling in this catalog, Starlite will be very happy to work with you in developing your special tooling requirements. Ask for: * Diamond and CBN Catalog.................... * Composite Tooling Catalog.................... * Starpax PCD, PCBN Turning Tools Catalog........ * Starpax PCD, PCBN Cutting Tools Catalog........ * Decimal Carbide Tool Catalog.................. * Metric Carbide Tool Catalog................... * Decimal Star Pad Flyer........................ No. C00100 No. C00120 No. C00310 No. C00320 No. C00400 No. C00410 No. C00450 * Custom Design and Engineering * Field Engineering WebSite: StarliteIndustries.com Email: Sales@StarliteIndustries.com Phone: 610.527.1300 / 800.727.1022 Fax: 610.527.4483