6-4 Freedom Pump Panels Circuit reaker R Enclosure / -Phase Magnetic / Interchangeable eater OLR These ECN Irrigation Pump Controllers feature the Cutler-ammer Freedom Series starters. They have a AND/OFF/AUTO selector switch Voltage Max. hp 0/60 z 0 7-/ /4 0 0 0 0 0 0 0 0 0 0 0 0 0 00 7 00 0 00 00 00 400 0 00 00 600 Circuit reaker Type MCPE 7A MCPE A MCPE 0A MCPE A MCPE 7A MCPE A MCPE 0A MCPE 0A MCPE 0A MCPE 00A MCPE 00A 4 MCP 0A MCP 0A MCP 0A MCP 400A MCP 0A MCP 400A 6 MCP 600A MD 800A MCP 600A MD 800A and START pushbutton mounted on the enclosure and a RESET button on the front wiring is as illustrated in the wiring diagram on Page 6-. Narrow idth Standard idth * Catalog Number Catalog Number ECNAC-E4 AD-E4 AE-E4 ECNCA-E4 CAC-E4 CAD-E4 CAE-E4 ECNAF-E4 CAF-E4 7 ECNAC AD AE ECNCA CAC CAD CAE ECNAF CAF ECNAG CAG ECN4A 4CA ECNAJ AK CAJ CAK ECN6AL 6AM 6CAL 6CAM ECN7AU 7AU 7CAU 7CAU ers do not include heater packs. Select carton of heater packs. eater pack selection, Page 4-4. If branch circuit protective device is 4A or greater, C0FR fuse kit (panel mounted) may be required for control circuit protection per NEC 40-7. Does not include top conduit hubs. ubs are available in kit form see Page 6-9. To order without the START pushbutton, add mod code P6. Consult factory in the event ground fault protection is required. Supply hp, voltage, FLA and whether motor is design E or not when ordering the starter. UL UL Listed File #E49, Guide NLDX. For Other Volts and ertz Applications February 999 For other than listed volts and hertz, select required controller by catalog number and replace the magnet coil alpha designation, 9th or 0th digit in catalog number with proper code suffix from table below. Example: For 600V 60 z coil, change ECNCAC to ECNDAC. Coil Volts and ertz 0/60 or 0/0 40/60 or 0/0 480/60 or 440/0 600/60 or 0/0 08/60 Code Suffix A C D E Panel Space Panel Position (See Sketches at Right) Dimensions in Inches (mm) idth eight Narrow. (40) 6.0 () Standard 4 Oversize A 8. (6) 8. (6) 0.0 (4).0 (8).0 (8).0 (79) 6.0 (660) 9.0 (99).0 (9).0 (0) 9.0 (99) 9.0 (99) Panel Space Pos. A Pos. Space is between disconnect switch or circuit breaker and starter. s 4 Dimensions Page -6 Accessories, Kits Pages - -9 *Prices Consult Factory Modifications Pages -6 - Discount Schedule CD-C PG..0.T.E
February 999 Freedom Contactors and ers Catalog Number Selection - ECN A A F - Design N = Nema Modification Codes (See Pages -6 to -) Class Page 0 - Contactors -4 0 - Reversing Contactors -8 0 - FVNR er, Non-combination -0 06 - Reversing, Non-combination - 07 - FVNR Non-combination, with CPT - 08 - Single-Phase FVNR (Freedom Only) - 6 - Combination with Disconnect Switch -4 7 - Reversing, Combination with Disconnect Switch -7 8 - Combination with Disconnect Switch, with CPT -9 - Combination with MCP - - Reversing, Combination with MCP -4 4 - Combination with MCP with CPT -6 - Multispeed S Non-combination -8 4 - Multispeed S CT or VT Non-combination -9 - Multispeed S C Non-combination -0 6 - Multispeed with Disconnect Switch, S - 7 - Multispeed with Disconnect Switch, S CT or VT - 8 - Multispeed with Disconnect Switch, S C - 9 - Multispeed with MCP, S -7 40 - Multispeed with MCP, S CT or VT -8 4 - Multispeed with MCP, S C -9 4 - Autotransformer, Non-combination -40 4 - Autotransformer, with Disconnect Switch -4 44 - Autotransformer, with MCP -46 4 - Part-inding, Non-combination -48 46 - Part-inding, with Disconnect Switch -49 47 - Part-inding, with Circuit reaker - 48 - Y-D, Open Transition, Non-combination - 49 - Y-D, Open Transition, with Disconnect Switch -4 0 - Y-D, Open Transition, with Circuit reaker -8 - Y-D, Closed Transition, Non-combination -60 - Y-D, Closed Transition, with Disconnect Switch -6 - Y-D, Closed Transition, with Circuit reaker -66 4 - Std idth Pump Panel, with Disconnect Switch 6- - Std idth Pump Panel, with MCP 6-4 6 - Autotransformer Pump Panel, Disconnect Switch 6 - Autotransformer Pump Panel, MCP 64 - Part-inding Pump Panel, Disconnect 6-6 - Part-inding Pump Panel, Circuit reaker 6-68 - Duplex, Non-combination -68 69 - Duplex, with Disconnect Switch -69 70 - Duplex, with MCP -7 Consult factory. A - - C - D - E - F - A - - C - D - E - F - Cover Control (ers Only) Number of Poles (Contactors Only) Coil Voltage and/or Control Transformers (See Charts elow) None 0A/0V R 0A/600V R 60A/0V R 60A/600V R 00A/0V R None A 7A A 0A 0A Disconnect Fuse Clip Ratings G - - J - K - L - M - 00A/600V R 00A/0V R 00A/600V R 400A/0V R 400A/600V R 600A/0V R MCP or reaker Ratings G - 00A - 0A J - 0A K - 400A L - 600A M - 800A N - 600A/600V R P - 800A/600V L Q - 00A/600V L R - 600A/600V L S - 000A/600V L T - by N - 000A - A P - 00A 6-7A Q - 000A 7 - A R - 000A 8-0A T - by 9-0A I - 00A Use for s 0, MCP 600V applications only. Enclosure Types - Type General Purpose - Type R Rainproof - Type 4 atertight (Painted Steel) 4 - Type 4X atertight (Stainless Steel) - Type 4X Corrosion (nonmetallic) (Section 9) 6 - Type 7/9 olted azardous Location (Section 8) 7 - Type 7/9 Threaded azardous Location (Section 8) 8 - Type Dust-Tight 9 - Type Dust-Tight with Safety Door Interlock A - 00 0-0 - - - 4-4 - 6-6 7-7 8-8 9-9 Magnet Coil Codes (System Voltage) Code Magnet Coil Code Magnet Coil Code Magnet Coil Control Power Transformer Codes (System Voltage) Code Primary Secondary Code Primary Secondary A C D E G J 0/60 0/0 40/60 0/0 480/60 440/0 600/60 0/0 08/60 0/0 77/60 08 40/60 K L M P Q R S T 40/0 80/0 4/0 V DC 4V DC 48V DC V DC 4/60 hen control power transformer modification codes (C C) are used or when starter class includes CPT (i.e. ECN07, 8) see chart to the right for system voltage code. U V X Y Z 4/0 /0 48/60 04 0/60 48/0 y C D E L M Q R 40/480 0/440 ired for 40V 40/480 0/440 ired for 480V 600/60 0/0 08/60 77/60 80/0 4/0 08/60 40/480 0/440 ired for 40V 0/60 0/0 0/60 0/0 0/60 0/0 0/60 0/60 0/0 0/0 4 4 S T U V X Y Z 40/480 0/440 ired for 480V 600/60 77/60 80/0 4/0 40/480/600 ired for 480V 40/480/600 ired for 480V y 4 4 4 4 4 0 4 PG..0.T.E
February 999 Freedom ers -Phase Magnetic / Interchangeable eater OLR / 600V Maximum -9 0 Cat. No. AN6N0AC Cat. No. AN6DN0A Enclosed er Cat. No. ECN0CA-PP4 Rated ers Features Designed specifically for use in applications requiring ratings. ers meet or exceed standards ICS -99. imetallic Ambient Compensated Overload Relays available in three basic sizes covering applications up to 900 hp reducing number of different contactor/ overload relay combinations that have to be stocked. These overload relays feature: Selectable Manual or Automatic Reset operation. Interchangeable heater packs adjustable ±4% to match motor FLA and calibrated for.0 and. service factors. eater packs for smaller overload relay will mount in larger overload relay useful in derating applications such as jogging. Load lugs built into relay base. Single-phase protection, Class 0 or Class 0 trip time. Overload trip indication. Electrically isolated NO-NC contacts (pull RESET button to test). Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion. Generously sized for low resistance and cool operation. Designed to,000,000 electrical operations at maximum hp ratings up through hp at 600V. olding circuit contact(s) supplied as standard: s 00 have a NO auxiliary contact block mounted on righthand side (on 00, contact occupies 4th power pole position no increase in width). s 6 7 have a NO/NC contact block on top left. 8 has a NO/NC contact block on top left back and a NO on top right back. Steel mounting plate standard on all open type starters. ired for separate or common control. (All coil voltages 0V or less are wired for separate control as standard.) Typical iring Diagrams Three-Phase and Single-Phase Applications L L L A Separate Control Remove ire c when it is supplied. c Connect separate control lines to the No. Terminal on T T T the remote pilot T T T device and Terminal 96 on the overload relay. A A L L L A A Separate Control Remove ire c when it is supplied. Connect separate control lines to the No. Terminal on T T T the remote pilot T T T device and Terminal 96 on the overload relay. c 98 97 96 98 97 96 Remote Pilot Devices ire Control Not for Use with Auto Reset OL Relays ire Control hen more than one pushbutton station is used, omit Connector A and connect per sketch. 00 A Remote Pilot Devices ire Control Not for Use with Auto Reset OL Relays ire Control hen more than one pushbutton station is used, omit Connector A and connect per sketch. s 0, and A L T L T Field Conversion to -Phase, Add Dotted Connections T T L T L T Field Conversion to -Phase, Add Dotted Connections T T PG..0.T.E
February 999 Freedom and Advantage Pump Panels -Phase Magnetic / Irrigation Pump Control Circuit Switch or MCP Circuit reaker 6- Table of Contents Page................. 6- Freedom Pump Panels........ 6- Vacuum Pump Panels......... 6-6 Advantage Pump Panels...... 6-7 Optional Features............ 6-9 R with Cutler-ammer er R Enclosure, Narrow, with Cutler-ammer, er The irrigation pump controllers are combination starters with accessories and modifications designed to meet the particular requirements of the irrigation, pumping and oil well industries. The enclosure is R to provide weathertight protection and is available in several sizes, depending on the customer s control or control option requirements. The disconnect, contactor and overload relay are the same as used in Freedom Series and Advantage combination starters. In Freedom Series versions, this includes the innovative overload feature that allows conversion from Class 0 to Class 0 by merely inserting different heater packs. These controllers are available in standard full voltage as well as reduced voltage configurations, with vacuum contactors as well as the standard electromechanical contactors. R Part inding Pump Panel, PG..0.T.E
February 999 Technical Data Freedom 4- Coil Data Notes P.U. = Pick-up time is the average time taken from closing of the coil circuit to main contact touch. D.O. = Drop-out time is the average time taken from opening of the coil circuit to main contact separation. Cold = Coil data with a cold coil. ot = Coil data with a hot coil. All data is based on a standard contactor with no auxiliary devices and a 0V AC or 4V DC magnet coil. Coil data has a ±% range depending on the application, therefore specific data may vary. Standards and Certifications (Contactors and ers) Standard: Designed to meet or exceed UL,, IEC, CSA, VDE and S. UL listed: UL File #E49, Guide #NLDX Open and, 4, Enclosed CSA Certified: CSA File #LR, Class #04 Open and Enclosed IEC: IEC 947-4-, s 6 8; IEC 8; IEC 947 Pending Electrical Life AC- and AC-4 Utilization Categories Life Load Curves Cutler-ammer s Freedom Series contactors have been designed and manufactured for superior life performance in any worldwide application. All testing has been based on requirements as found in and UL standards and conducted by Cutler-ammer. Actual application life may vary depending on environmental conditions and application duty cycle. Utilization Categories AC- Non-inductive or slightly inductive loads, such as resistance furnaces and heating. AC- ing of slip-ring motors. AC- Squirrel cage motors; starting, switching off motors during running. AC-4 Squirrel cage motors; starting, plugging, inching or jogging. NOTE: AC- tests are conducted at rated device currents and AC-4 tests are conducted at six times rated device currents. All tests have been run at V, 60 z. Contactor Choice Decide what utilization category your application is and choose the appropriate curve. Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (Ie), as found on the horizontal axis. Read the estimated contact life along the vertical axis in number of operational cycles. Operations Operations 00,000,000 0,000,000,000,000 00,000 00,000,000 0,000,000,000,000 00,000 00 0 Table of Contents Page Freedom............. 4- Freedom eater Pack Selection.............. 4-4 Advantage................. 4-7 Advantage Overload Settings........... 4-9 Freedom IEC............... 4- Control Power Transformer Selection....... 4-7 AF9...................... 4-9 Vacuum reak.............. 4- Ampere Rating of AC s............... 4-4 9 8 7 4 90 70 0 00 reak Amperes AC- Load Life s 00, 480V 60 z 00 4 0 4 08 6 70 40 80 60 0 00 000 reak Amperes AC-4 Load Life s 00, 480V 60 z 000 0,000 PG..0.T.E
4- Technical Data Freedom February 999 Contactor Catalog Number/ 00 0 Configuration Number of Poles Auxiliary Contacts, Standard Add-On Auxiliary Contacts,, 4 4th Pole NO () Top (4) or Side (4), Side NO () Top (4) or Side (),, 4, Side NO () Top (4) or Side (),, 4, Side NO () Top (4) or Side () Frame 4 mm 4 mm 6 mm 6 mm 90 mm Continuous Ampere Ratings (I) 9A 8A 7A 4A 90A Maximum orsepower (hp) -Phase V 0V / 7-/ 7-/ -Phase 00V 0V V 7V AC Magnet Coil Data Pick-Up Volts Cold Pick-Up Volts ot Pick-Up Voltamperes Pick-Up atts Sealed Voltamperes Sealed atts Drop-Out Volts Cold Drop-Out Volts ot Maximum Operation Rate Ops/our Pick-Up Time (ms) Drop-Out Time (ms) Coil Operating Range % of Rated Voltage -/ -/ 80 49 7..4 4% 46%,000 00 6 0. 4% 46%,000 7-/ 7-/ 0 0 0 8 7.8 49% 0%,000 0 4 0 0 8 7.8 49% 0%,000 0 4, Side NO () Left Side (4) or Right Side () 0 0 0 7% 76% 90 49.8 0% % 7,00 4 -% to +0% -% to +0% -% to +0% -% to +0% -% to +0% DC Magnet Coil Data For DC Magnet Coils (and coil data), see Accessories, Page -7. Operating Temperature Maximum Operating Altitude (ft.) Mechanical Life Electrical Life (480V/60 z) AC- AC-4 ire Range Power Terminals Control Terminals -0 to 6 C 0,000,000 4,000,000 90,000 6 stranded, 4 solid Cu 6 stranded, 4 solid Cu -0 to 6 C 0,000,000,000,000 8,000 8 6 stranded, 0 4 solid Cu 6 stranded, 4 solid Cu -0 to 6 C 0,000,000,000,000 88,000 8 4 stranded or solid Cu 6 stranded, 4 solid Cu -0 to 6 C 0,000,000,00,000 4 (upper) and/or 6 4 (lower) stranded or solid Cu 6 stranded, 4 solid Cu -0 to 6 C,000 Contact Kit Part Number None None 6-6- 6-6-8 6-4- Auxiliary Contact Rating A600, P00 0,000 0,000 /0 4 Cu 6 stranded 4 solid Cu PG..0.T.E
i-4 Enclosed Control General Information February 999 Enclosure Types Enclosures provide mechanical and electrical protection for operator and equipment. rief descriptions of the various types of enclosures offered by Cutler-ammer are given below. See Standards Publication No. 0 for more comprehensive descriptions, definitions and/or test criteria. Type (Conforms to IP40) for Indoor Use Suitable for most applications where unusual service conditions do not exist and where a measure of protection from accidental contact with enclosed equipment is required. Designed to meet tests for rod entry and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, knockouts are provided on the top, bottom and sometimes on the side. R Type R (Conforms to IP) for Outdoor Use Primarily intended for applications where falling rain, sleet or external ice formations are present. Gasketed cover. Designed to meet tests for rain, rod entry, external icing and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, a blank cover plate is attached to the top (for a conduit hub) and knockouts are provided on the bottom. Cover-mounted pilot device holes are provided and covered with hole plugs. Type 4 (Conforms to IP6) for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water and wind blown dust or rain. Constructed of sheet steel with gasketed cover. Designed to meet tests for hosedown, external icing and corrosion protection. Enclosure has two watertight hubs (power) installed top and bottom of one control hub installed in bottom depending on size. Cover-mounted pilot device holes are provided and covered with hole plugs. 4X Type 4X (Conforms to IP6) for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water, wind blown dust, rain and corrosion. Constructed of stainless steel with gasketed cover. Designed to meet same tests as Type 4 except enclosure must pass a 00-hour salt spray corrosion resistance test. 7 & 9 olted Type 7 for azardous Gas Locations For use in Class I, Group C or D indoor locations as defined in the National Electrical Code. Type 7 enclosures must withstand the pressure generated by explosion of internally trapped gases and be able to contain the explosion so that gases in the surrounding atmosphere are not ignited. Under normal operation, the surface temperature of the enclosure must be below the point where it could ignite explosive gases present in the surrounding atmosphere. Designed to meet explosion, temperature and hydrostatic design tests. PG..0.T.E