The Highest Quality Staple System on the Market

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FLEXCO XP Staple Belt Fastening System The Highest Quality Staple System on the Market The Flexco XP Staple Belt Fastening System combines an enhanced applicator tool with the longest wearing staple fastener and hinge pin on the market to produce a superior belt splice for tough mining environments. Extreme Performance Where It s Most Important: A tool that can skip over misdrives without starting over One handle controls both advance and fastener installation Durable loop area provides up to 33% longer splice life www.flexco.com

2 XP Fasteners and Hinge Pin Designed for use with solid woven PVG/PVC belting, the XP5/XP5-L staple fasteners can be used on belts up to 1750 kn/m (1000 PIW) and 14 mm (9/16 ) thick. The XP7 staple fastener can be used on belts up to 3500 kn/m (2000 PIW) and 16 mm (5/8 ) thick. Available with steel and stainless fastener plates. The finished splice has a smooth, low profile for compatibility with belt cleaners and other conveyor components. Cold rolled steel provides uniform mechanical properties and increased tensile strength of up to 50%. The larger loop area accepts a bigger pin for extending splice life and makes hinge pin insertion easier. Built-in belt stops help align fasteners to ensure accurate installation. www.flexco.com

3 Why Staple Fasteners? Belt Strengths up to 3500 kn/m. Tension Rating up to 2000 P.I.W. Works well in harder belting such as solid woven PVC/PVG types Staples are preset in fastener Staple lengths handle a wide range of belt thicknesses. Can adjust compression on worn belt Applicator Tools: manual and powered Benefits of XP vs. Competition Benefit XP Competitor 1 Competitor 2 Competitor 3 FASTENER Durable Loop Area Excellent Better Good Fair Accepts Larger Hinge Pin Excellent Better Excellent Better Ease of Joining Belt Ends Excellent Better Better Better Life Expectancy Excellent Better Better Good Cleaner Compatibility Better Better Fair Better APPLICATOR TOOL Reliable/Consistent Excellent Better Better Good Can Skip Misdrives Yes No No TBD Start Anywhere on Belt End Yes No No No Single Action Lever Yes No Yes No Feedback in Handle Yes No No No Hinge Pins A wide selection makes it easy to match pins to the needs of the application. Use the brief descriptions and the images below to identify which hinge pin is the right choice for your XP application. Hinge Pin Material Selection XAC Bare Armored Cable: Heavy-duty, long-wearing pin popular in underground mining applications. Armor wrapping protects interior wires. XACS Bare Armored Stainless Steel Cable: The same advantages as bare armored cable plus corrosion resistance. XNAC Nylon Covered Armored Cable: Combines a durable armored steel wrap with a nylon covering for smooth operation and long service life. Nylon covering prevents pin migration. Not recommended in wet, abrasive applications. 35 TROUGHED BELT DYNAMIC TEST XAC - Bare Armored Cable XACS - Bare Armored Stainless Cable XNAC - Nylon Covered Armored Cable 60000 50000 40000 33% Longer Life Hinge Pin Retaining Collars Prevent pin migration. These utilize knurled point screws and self-locking nylon patches to hold hinge pin in place. CYCLES 30000 20000 10000 0 FLEXCO LEADING COMPETITOR Hinge Pin Retaining Collar Internal test parameters: 1000 FPM, 800 PIW, 30 Wide PVC Belt, XP5SC-L Stainless Fastener, XAC5 Armored Cable Pin, Competitor Stainless Fastener and Armored Cable Pin

4 The XP Applicator Tools are easy to set up, operate, and transport. Unlike similar designs, the XP sets one fastener at a time so misdrives and tool jams are infrequent. And, should an occasional misdrive occur, the design allows the operator to skip over it and continue with the splice. XP Manual Applicator Tool Oversized handle design allows users to choose multiple hand positions based on work site conditions The Manual applicator mounts quickly to the frame and is easily positioned for splicing. Quick adjust handle allows users to optimize handle length for reduced effort and increased mobility Intuitive handle lock secures handle in position when not in use Measure belt thickness with the built-in belt thickness gauge to confirm proper fastener size and setting selection for the perfect splice. Use portable belt thickness gauge when a belt sample is not available. www.flexco.com

5 XP Hydraulic Applicator Tool The Hydraulic applicator has a sealed housing that is easy to maintain. It mounts quickly to the frame and is easily positioned for splicing. One smooth motion of the lever compresses the plate, then drives and folds the staples for the same consistent staple set and finished splice profile each and every time. Easily transported, the frame and applicator are built for durability and ease of use. The integrated guide plate makes loading heavy belts easier.

6 Combine fasteners, hinge pin, applicator, and tool frame to complete the system. Use the selection charts below to choose the combination that is right for your operation. Flexco XP Staple Belt Fastener Selection Chart Belt Strength Tension Rating up to up to Fastener Size Belt Thickness Range Recommended Min. Pulley Diameter Max. Hinge Pin Diameter kn/m P.I.W. mm in mm in mm in XP5 1750 1000 9-12 11/32-15/32 350 14 8.1 5/16 XP5-L 1750 1000 11-14 7/16-9/16 350 14 8.1 5/16 XP7 3500 2000 13-16 1/2-5/8 500 20 10.3 13/32 XP5 Fastener System Ordering Information Belt Width Ordering Number Item Code Ordering Number Item Code Weight mm in Steel Plates Stainless Plates kgs. lbs. Fastener Size XP5 with Standard Length Steel Staples 1000 42 XP5CC-1000 37600 XP5SC-1000 37605 4.1 9.0 1200 48 XP5CC-1200 37601 XP5SC-1200 37606 4.5 10.0 1400 54 XP5CC-1400 37602 XP5SC-1400 37607 5.0 11.0 1600 60 XP5CC-1600 37603 XP5SC-1600 37608 5.4 12.0 1800 72 XP5CC-1800 37604 XP5SC-1800 37609 5.9 13.0 Fastener Size XP5-L with Long Length Steel Staples 1000 42 XP5CC-L-1000 37615 XP5SC-L-1000 37620 4.5 10.0 1200 48 XP5CC-L-1200 37616 XP5SC-L-1200 37621 5.0 11.0 1400 54 XP5CC-L-1400 37617 XP5SC-L-1400 37622 5.4 12.0 1600 60 XP5CC-L-1600 37618 XP5SC-L-1600 37623 5.9 13.0 1800 72 XP5CC-L-1800 37619 XP5SC-L-1800 37624 6.4 14.0 XP7 Fastener System Ordering Information Belt Width Ordering Number Item Code Ordering Number Item Code Weight mm in Steel Plates Stainless Plates kgs. lbs. Fastener Size XP7 with Steel Staples 1000 42 XP7CC-1000 37660 XP7SC-1000 37665 4.8 10.6 1200 48 XP7CC-1200 37661 XP7SC-1200 37666 5.7 12.6 1400 54 XP7CC-1400 37662 XP7SC-1400 37667 6.7 14.8 1600 60 XP7CC-1600 37663 XP7SC-1600 37668 7.6 16.8 1800 72 XP7CC-1800 37664 XP7SC-1800 37669 8.5 18.8 Tool Applicator and Frame Ordering Information Belt Width Ordering Item Weight mm in Number Code kgs. lbs. Manual Applicator Tool Manual Applicator XPMST 30114 23.8 52.5 Belt Thickness Gauge XP5-7BTG 30038 0.1 0.2 Hydraulic Applicator Tool Hydraulic Applicator XPHST 30113 26.0 57.0 Tool Frame 1000 40 XPSTF-1000 30115 44.5 98.0 1200 48 XPSTF-1200 30116 48.5 107.0 1400 56 XPSTF-1400 30117 54.0 119.0 1600 64 XPSTF-1600 30118 62.6 138.0 1800 72 XPSTF-1800 30119 68.0 150.0 Hydraulic Power Pack Ordering Information* Ordering Item Weight Number Code Motor kgs. lbs. XPFPP-380/660 50H 30100 MA 70.0 154.0 *Includes two 10 meter (33 feet) hydraulic hoses. Contact your local Flexco distributor for regional specific power pack needs. Each Flexco XP Staple package contains enough fastener strips to complete a single splice. Hinge pins are ordered separately. www.flexco.com

7 XP5 Hinge Pin Ordering Information Belt Width Ordering Number Item Code Ordering Number Item Code Each Weight Package Weight mm in Each (One Pin) Package (Ten Pins) kgs. lbs. kgs. lbs. Bare Armored Steel Cable (8.1 mm dia.) 1000 42 XAC5-1000-1 37570 XAC5-1000 37585 0.5 1.0 4.5 10.0 1200 48 XAC5-1200-1 37571 XAC5-1200 37586 0.5 1.2 5.4 12.0 1400 54 XAC5-1400-1 37572 XAC5-1400 37587 0.6 1.4 6.4 14.0 1600 60 XAC5-1600-1 37573 XAC5-1600 37588 0.7 1.6 7.3 16.0 1800 72 XAC5-1800-1 37574 XAC5-1800 37589 0.8 1.8 8.2 18.0 Bare Armored Stainless Cable (8.1 mm dia.) 1000 42 XACS5-1000-1 37575 XACS5-1000 37590 0.5 1.0 4.5 10.0 1200 48 XACS5-1200-1 37576 XACS5-1200 37591 0.5 1.2 5.4 12.0 1400 54 XACS5-1400-1 37577 XACS5-1400 37592 0.6 1.4 6.4 14.0 1600 60 XACS5-1600-1 37578 XACS5-1600 37593 0.7 1.6 7.3 16.0 1800 72 XACS5-1800-1 37579 XACS5-1800 37594 0.8 1.8 8.2 18.0 Nylon Cover Armored Cable (8.1 mm dia.) 1000 42 XNAC5-1000-1 37580 XNAC5-1000 37595 0.5 1.0 4.5 10.0 1200 48 XNAC5-1200-1 37581 XNAC5-1200 37596 0.5 1.2 5.4 12.0 1400 54 XNAC5-1400-1 37582 XNAC5-1400 37597 0.6 1.4 6.4 14.0 1600 60 XNAC5-1600-1 37583 XNAC5-1600 37598 0.7 1.6 7.3 16.0 1800 72 XNAC5-1800-1 37584 XNAC5-1800 37599 0.8 1.8 8.2 18.0 XP7 Hinge Pin Ordering Information Belt Width Ordering Number Item Code Ordering Number Item Code Each Weight Package Weight mm in Each (One Pin) Package (Ten Pins) kgs. lbs. kgs. lbs. Bare Armored Steel Cable (9.5 mm dia.) 1000 42 XAC7-1000-1 37864 XAC7-1000 37874 0.5 1.1 5.4 12.0 1200 48 XAC7-1200-1 37865 XAC7-1200 37875 0.6 1.3 6.1 13.4 1400 54 XAC7-1400-1 37866 XAC7-1400 37876 0.7 1.5 7.2 15.8 1600 60 XAC7-1600-1 37867 XAC7-1600 37877 0.8 1.7 8.0 17.6 1800 72 XAC7-1800-1 37868 XAC7-1800 37878 1.0 2.1 9.5 20.9 Bare Armored Stainless Cable (9.5 mm dia.) 1000 42 XACS7-1000-1 37869 XACS7-1000 37879 0.5 1.1 5.4 12.0 1200 48 XACS7-1200-1 37870 XACS7-1200 37880 0.6 1.3 6.1 13.4 1400 54 XACS7-1400-1 37871 XACS7-1400 37881 0.7 1.5 7.2 15.8 1600 60 XACS7-1600-1 37872 XACS7-1600 37882 0.8 1.7 8.0 17.6 1800 72 XACS7-1800-1 37873 XACS7-1800 37883 1.0 2.1 9.5 20.9 Nylon Cover Armored Cable (10.3 mm dia.) 1000 42 XNAC7-1000-1 37560 XNAC7-1000 37565 0.5 1.1 5.4 12.0 1200 48 XNAC7-1200-1 37561 XNAC7-1200 37566 0.6 1.3 6.1 13.4 1400 54 XNAC7-1400-1 37562 XNAC7-1400 37567 0.7 1.5 7.2 15.8 1600 60 XNAC7-1600-1 37563 XNAC7-1600 37568 0.8 1.7 8.0 17.6 1800 72 XNAC7-1800-1 37564 XNAC7-1800 37569 1.0 2.1 9.5 20.9 Hinge Pin Retaining Collar (2 per package) Ordering Item Weight Number Code kgs. lbs. HPRET2 40199 0.1 0.2

8 Belt Maintenance Tools With Built-In Safeguards At Flexco, we know that even routine belt maintenance carries the risk of injury for your crew. So we ve developed an exclusive line of tools with built-in safety features to protect against on-the-job injuries. It s part of our commitment to giving your workers the resources they need to be safe and productive. Flex-Lifter Conveyor Belt Lifter Easily and safely lifts a tensioned belt up to the stated ratings Wide, dual-rail base to maintain unit stability Optimized lift height to provide sufficient room to make repairs safely Far-Pul HD Belt Clamps Provides even clamping tension across entire belt width for safer belt maintenance Securely grips belts up to 25 mm (1 ) thick Adjusts easily for a variety of belt widths Special built-in retaining pins to ensure the clamps stay locked and securely in place 900 Series* Belt Cutter Safely and accurately cuts belts up to 38 mm (1-1/2 ) thick Blade is guided at the top to ensure perpendicular cuts Single-sided clamp reduces operator cutting effort * Patent Pending Electric Belt Cutter Available in two sizes The EBC1 allows for cuts up to 25 mm (1 ) thick while the EBC2 provides for a thicker cut up to 50 mm (2 ) Available in both corded and cordless versions and easily cuts all types of belting from the softest of natural rubbers to the hardest constructed solid woven PVC and fabric plied belts High speed, steel blade provides for a smooth, accurate cut and is protected by a spring loaded blade guard for enhanced worker safety Designed for cutting all belt widths, as well as for extended, longitudinal cuts FSK Belt Skiver Lightweight, portable Accurate and adjustable cutting depth Blade safely enclosed during skiving operation Choice of fence material for skiving in any environment For use on rubber covered belts with top covers of 1.5 10 mm (3/16 3/8 ) U.S. patents: US9556930B2, WO2016028586A1 China patents: No. ZL 201530049014.8, No. 2016042500842410 Other patents pending Authorised Distributor: Unit 7 Kingsmark Freeway Oakenshaw Bradford, BD12 7HW United Kingdom Tel: +44-1274-600-942 Fax: +44-1274-673-644 Email: sales@flexco.co.uk Visit www.flexco.com for other Flexco locations and products. 2017 Flexible Steel Lacing Company. 05-12-17. For Reorder: X4637