FERROXCUBE DATA SHEET RM1/I Supersedes data of February 22 24 Sep 1
RM1/I CORE SETS Effective core parameters SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1).462 mm 1 V e effective volume 431 mm 3 I e effective length 44.6 mm A e effective area 96.6 mm 2 A min minimum area 89.1 mm 2 m mass of set 22 g handbook, halfpage 13.5.5 16.2.25 5.1 ±.1 1.9 28.5 1.3 24.7 1.1 ;;; ;;;; ;;; O 1.9.4 O 21.2.9 12.4.6 MGC97 18.6.1 Dimensions in mm. Fig.1 RM1/I core set. Core sets for filter applications Clamping force for A L measurements, 6 ±2 N. GRADE A L (nh) µ e AIR GAP (µm) Core sets for general purpose transformers and power applications Clamping force for A L measurements, 6 ±2 N. 3D3 315 ±3% 116 38 RM1/I-3D3-A315 4 ±5% 147 28 RM1/I-3D3-A4 63 ±8% 232 14 RM1/I-3D3-A63 19 ±25% 7 RM1/I-3D3 3H3 4 ±3% 147 33 RM1/I-3H3-A4 63 ±3% 232 19 RM1/I-3H3-A63 1 ±1% 367 11 RM1/I-3H3-A1 44 ±25% 162 RM1/I-3H3 GRADE A L (nh) µ e AIR GAP (µm) 3C81 16 ±3% 59 98 RM1/I-3C81-E16 25 ±3% 92 57 RM1/I-3C81-A25 315 ±3% 116 43 RM1/I-3C81-A315 4 ±3% 147 33 RM1/I-3C81-A4 63 ±3% 232 19 RM1/I-3C81-A63 55 ±25% 22 RM1/I-3C81 24 Sep 1 2
RM1/I GRADE A L (nh) 3C9 16 ±3% 59 98 RM1/I-3C9-A16 25 ±3% 92 57 RM1/I-3C9-A25 315 ±3% 116 43 RM1/I-3C9-A315 4 ±3% 147 33 RM1/I-3C9-A4 63 ±3% 232 19 RM1/I-3C9-A63 45 ±25% 165 RM1/I-3C9 3C91 55 ±25% 22 RM1/I-3C91 3C94 16 ±3% 59 98 RM1/I-3C94-A16 25 ±3% 92 57 RM1/I-3C94-A25 315 ±3% 116 43 RM1/I-3C94-A315 4 ±3% 147 33 RM1/I-3C94-A4 63 ±3% 232 19 RM1/I-3C94-A63 45 ±25% 165 RM1/I-3C94 3C96 45 ±25% 168 RM1/I-3C96 3F3 16 ±3% 59 98 RM1/I-3F3-A16 25 ±3% 92 57 RM1/I-3F3-A25 315 ±3% 116 43 RM1/I-3F3-A315 4 ±3% 147 33 RM1/I-3F3-A4 63 ±3% 232 19 RM1/I-3F3-A63 45 ±25% 149 RM1/I-3F3 3F35 31 ±25% 119 RM1/I-3F35 Core sets of high permeability grades Clamping force for AL measurements, 6 ±2 N. µ e AIR GAP (µm) GRADE A L (nh) µ e 3E27 17 ± 25% 393 RM1/I-3E27 3E5 16 +4/ 3% 588 RM1/I-3E5 24 Sep 1 3
RM1/I Properties of core sets under power conditions B(mT)at Properties of core sets under power conditions (continued) Note 1. Measured at 6 C. CORELOSS(W)at GRADE H=25A/m; f = 25 khz; f=1khz; f=1khz; f = 4 khz; f = 25 khz; Bˆ = 2 mt; Bˆ =1mT; Bˆ = 2 mt; Bˆ =5mT; T = 1 C T = 1 C T=1 C T = 1 C T = 1 C 3C81 315 1. 3C9 32.52.55 3C91 315.3 (1) 1.8 (1) 3C94 32.41 2.3 3C96 34.3 1.8.77 3F3 315.48.82 3F35 315 B (mt) at CORE LOSS (W) at GRADE H=25A/m; f = 5 khz; f = 5 khz; f=1mhz; f=3 MHz; f = 25 khz; Bˆ =5mT; Bˆ = 1 mt; Bˆ =3mT; Bˆ =1mT; T = 1 C T = 1 C T=1 C T = 1 C T = 1 C 3C81 315 3C9 32 3C91 315 3C94 32 3C96 34 1.5 3F3 315 3F35 315.6 4.5 24 Sep 1 4
RM1/I COIL FORMER General data PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass-reinforced, flame retardant in accordance with UL 94V-; UL file number E45329(R) Pin material copper-tin alloy (CuSn), tin-lead alloy (SnPb) plated, transition to lead-free (Sn) ongoing Maximum operating temperature 155 C, IEC 685, class F Resistance to soldering heat IEC 668-2-2, Part 2, Test Tb, method 1B, 35 C, 3.5 s Solderability IEC 668-2-2, Part 2, Test Ta, method 1 3.81 3.81 5.8 3.81 3.81.7 12.2.2 (1 min. ) 3.1 1.2 3.45.1.3 2.54 handbook, full pagewidth 27.94 13.8 11.1 +.2 21.9 33 21.2 12.5.2 1.3 +.15 1 3 23.3 3.2 4.3 1.6 +.15 CBW528 Dimensions in mm. Fig.2 RM1/I coil former (DIL). Winding data for RM1 coil former (DIL) NUMBER OF SECTIONS AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm 2 ) WINDING WIDTH (mm) 1 52 44.2 1. CPV-RM1-1S-12PD 24 Sep 1 5
RM1/I COIL FORMER General data PARAMETER SPECIFICATION Coil former material polyester (UP), glass-reinforced, flame retardant in accordance with UL 94V- ; UL file number E614(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 18 C, IEC 685, class H Resistance to soldering heat IEC 668-2-2, Part 2, Test Tb, method 1B, 35 C, 3.5 s Solderability IEC 668-2-2, Part 2, Test Ta, method 1 2.32 12.25.1 (1.4 min.) 13.8 min. 15.24 1.16.65 1 1.3.6 handbook, full pagewidth 1.4 min. 11.2 +.1 21.2 12.5.2 1.3 +.15 1.8 max..55 5.5 2.54 CBW613 Dimensions in mm. Fig.3 RM1/I coil former. Winding data for RM1/I coil former NUMBER OF SECTIONS NUMBER OF PINS PIN POSITIONS USED AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm 2 ) WINDING WIDTH (mm) 1 12 all 52.3 42.7 1.3 CSV-RM1-1S-12P 24 Sep 1 6
RM1/I MOUNTING PARTS General data ITEM Clamping force Clip material Clip plating SPECIFICATION 3 N stainless steel tin-lead alloy (SnPb), transition to lead-free (Sn) ongoing Solderability IEC 668-2-2, Part 2, Test Ta, method 1 Type number CLI/P-RM1/I handbook, halfpage 4.5 17.5 15.1 R4.7 5 MGC9 Dimensions in mm. Fig.4 Mounting clip for RM1/I. 24 Sep 1 7
RM1/I DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification PRODUCT STATUS Development DEFINITIONS This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype Design-in Preferred Support These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 24 Sep 1 8