P/N LED LIGHT FI85 RETROFIT KIT INSTRUCTIONS

Transcription

1 P/N LED LIGHT FI85 RETROFIT KIT INSTRUCTIONS

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3 PARTS LIST ITEM NUMBER QUANTITY PART NUMBER DESCRIPTION METER EXTENSION LED BULB STRIP (12 IN.) 3 47 IN CONDUIT CHANNEL WAY SPLITTER PIGTAIL CONNECTOR LATCHING CLIP BLACK NYLON CABLE TIE MALE-MALE CONNECTOR SMALL BLUE WIRE NUT IN /2 SVO CORD LED LIGHT TRANSFORMER #3104 SNAP BUSHING

4 BASIC CONSIDERATIONS Please read the instructions FULLY before attempting to install the product. Make sure to unplug the machine from it s electrical source and perform any necessary lockout/tagout procedures. If the old worklight is installed, it will be necessary to remove the cord from the base. The light can stay on the machine, but it cannot be wired into the electrical box. NOTE: The 3M VHB Tape is a pressure activated adhesive. If LIGHTLY APPLIED to a surface, it may be possible to pull off and reapply. If FIRMLY ATTACHED, it will be near impossible to move. The strips are regarded as a one time application product. Therefore, care must be undertaken when applying the strips. In the event of a strip that has fallen off or been pulled off, it may be possible to reapply either the whole strip or a portion with the application of cyanoacrylate adhesives (i.e. Super Glue). It is NOT a guarantee that a cyanoacrylate product will work, but depending on surface preparation and adhesion on the strip, there is a chance that it may.

5 SURFACE PREPARATION Scotchman Industries machines ship with an oil based rust preventative coating on exposed, unpainted surfaces. Due to application, certain areas where the LED strips will be installed may be coated with protectant. To prep the surface for the LED strips, it is recommended to use a 50:50 mixture of isopropyl alcohol (IPA) and water to clean the surface. For areas with heavy oil, grease, oxidation, or dust, a degreaser and/or abrasion may be necessary before the alcohol mixture to prep the surface. Click this link for an in depth article about surface preparation for 3M VHB Tape Applications. You can also use this QR Code: Back to Shear (Page 22); Punch (Page 32)

6 SHUT DISCONNECT OFF AND OPEN ELECTRICAL BOX. REMOVE 4X M10 WHIZ-LOCK BOLTS FROM FRONT SHROUD AND SET ASIDE.

7 REMOVE 2X M16 HEX HEAD BOLTS AND WASHERS AND SET HOLDDOWN OFF TO THE SIDE.

8 OPTIONAL: SWING STRIPPER OUT AND REMOVE DIE HOLDER AND DIE SPACER. THIS WILL MAKE IT EASIER TO INSTALL WIRES ON THE THROAT BRACE.

9 REMOVE PUNCH SLUG BUCKET AND SET ASIDE.

10 IF NOT ALREADY INSTALLED, REMOVE KNOCKOUT PLUG FROM ELECTRICAL BOX AND INSTALL P/N #3104 SNAP BUSHING.

11 REMOVE COVER FROM FINGERS.

12 INSTALL WHITE FROM 18/2 SVO CORD INTO TERMINAL X2 OR GROUND IF NECESSARY. INSTALL BLACK FROM 18/2 SVO CORD INTO TERMINAL 2.

13 P/N /2 SVO CORD ACN (BLUE) OF LED TRANSFORMER ATTACHES TO WHITE WIRE OF CORD. ACL (BROWN) OF LED TRANSFORMER ATTACHES TO BLACK WIRE OF CORD. P/N LED LIGHT TRANSFORMER

14 TUCK THE WIRES AND CORD AS SHOWN. PEEL THE TAPE BACKING OFF FROM P/N LED LIGHT TRANSFORMER AND APPLY AS SHOWN.

15 REPLACE COVER ONTO FINGERS.

16 INSERT P/N PIGTAIL CONNECTOR INTO ELECTRICAL BOX AS SHOWN.

17 V- (BLACK) ATTACHES TO BLACK WIRE OF PIGTAIL. V+ (RED) ATTACHES TO RED WIRE OF PIGTAIL.

18 IF THE PIGTAIL LOOKS LIKE THIS, THE RUBBER NEEDS TO BE TRIMMED DOWN FLUSH WITH THE METAL.

19 THIS IS WHAT IT SHOULD LOOK LIKE.

20 P/N MALE-MALE CONNECTOR P/N WAY SPLITTER LOOP AND ZIPTIE CONNECTION

21 MAKE A SMALL MARK IN THE MIDDLE OF P/N LED BULB STRIP (12 IN.) WITH A SHARPIE.

22 NOTE: BEFORE APPLYING THE LED STRIP, IT IS VERY IMPORTANT TO CLEAN THE SURFACE AS DETAILED HERE. CLEAN UNDERSIDE. HOLD THE STRIP UP WITH THE PLASTIC CONNECTOR (ON LEFT) FLAT AGAINST THE FRAME. MAKE A SMALL MARK THAT CORRESPONDS WITH THE MARK ON THE STRIP (SEE NEXT PAGE). IT SHOULD BE SLIGHTLY OFF-CENTER.

23 MAKE CORRESPONDING MARK MAKE SURE CONNECTOR LIES FLAT IT IS OKAY FOR LED STRIP TO CONTINUE ONTO THE CURVE.

24 NOTE: THE 3M VHB TAPE IS A PRESSURE ACTIVATED ADHESIVE. IF LIGHTLY APPLIED TO A SURFACE, IT MAY BE POSSIBLE TO PULL OFF AND REAPPLY. IF FIRMLY ATTACHED, IT WILL BE NEAR IMPOSSIBLE TO MOVE. PEEL THE TAPE BACKING OFF AND APPLY THE STRIP TO THE UNDERSIDE, MAKING SURE TO ALIGN THE MARKS. RUN FINGER ALONG AND PRESS FIRMLY.

25 IF THE MACHINE DOES NOT ALREADY HAVE CONDUIT RAN, CUT THE CONDUIT INTO 2 PIECES, 40 INCHES AND 7 INCHES. APPLY THE 40 INCH SECTION AS SHOWN, WITH THE OPENING FACING THE NOTCHER. ALTERNATIVELY, THE CONDUIT CAN BE CUT TO A LENGTH THAT ENDS JUST UNDER THE HOLE COVER (SEE NEXT PAGE).

26 ALIGN THE 7 INCH CONDUIT AS SHOWN AND MARK THE TOP AND BOTTOM OF THE VERTICAL CONDUIT.

27 PRY THE CONDUIT APART UP FROM THE BOTTOM AND CUT AWAY THE LOWER LIP BETWEEN THE MARKS.

28 IT IS ONLY NECESSARY TO CUT OUT THE BOTTOM LIP.

29 APPLY THE CONDUIT AS SHOWN, WITH OPENING UPWARD.

30 ROUTE THE LED STRIP CORD OVER THE HOLDDOWN BLOCK AND ATTACH P/N METER EXTENSION.

31 ROUTE THE CORD THROUGH THE HORIZONTAL AND VERTICAL CONDUIT AND OUT THE BOTTOM. SNAP THE CONDUIT BACK SHUT.

32 CLEAN THROAT BRACE FROM TOP TO OVER HALFWAY DOWN. NOTE: BEFORE APPLYING THE LED STRIP, IT IS VERY IMPORTANT TO CLEAN THE SURFACE AS DETAILED HERE.

33 MAKE SURE TO CLEAN ALL THE WAY TO THE TOP EDGE OF BRACE.

34 ALIGN TOP OF STRIP WITH TOP OF THROAT BRACE. REMOVE TAPE BACKING AND APPLY 2X P/N LED BULB STRIP (12 IN.). PRESS FIRMLY.

35 NOTE: THE 3M VHB TAPE IS A PRESSURE ACTIVATED ADHESIVE. IF LIGHTLY APPLIED TO A SURFACE, IT MAY BE POSSIBLE TO PULL OFF AND REAPPLY. IF FIRMLY ATTACHED, IT WILL BE NEAR IMPOSSIBLE TO MOVE.

36 RUN EXTENSION CORDS FROM BELOW PUNCH BOLSTER. ATTACH 2X P/N METER EXTENSION CORDS TO STRIPS.

37 OPTIONAL: IDEALLY, THE WIRES WILL RUN THROUGH THE TOP OPENING IN THE SLUG CHUTE. IN THE EVENT THOSE DON T WORK, THE WIRES CAN EITHER BE RUN TO THE LOWER SLOTS OR HOLES CAN BE DRILLED ON EITHER SIDE. HOLES DRILLED HERE TOP SLOT SECONDARY BOTTOM SLOT

38 RUN CORDS THROUGH PUNCH SLUG RAMP AND TAKE UP SLACK.

39 ATTACH 2X P/N LATCHING CLIP TO PUNCH SLUG RAMP AND CORRAL CORDS.

40 RUN THE 2 EXTENSION CORDS THROUGH BOTTOM OF FRAME AND NEXT TO OTHER EXTENSION CORD.

41 GATHER UP EXCESS CORDAGE, BUNDLE, AND ZIPTIE.

42 CONNECT EXTENSION CORDS TO SPLITTER, LOOP, AND ZIPTIE CONNECTION.

43 PLACE SPLITTER AND CORDS BELOW IN A SAFE PLACE AND OUT OF THE WAY.

44 REPLACE STRIPPER, DIE HOLDER, AND DIE SPACER IF THEY HAD BEEN REMOVED.

45 REPLACE PUNCH SLUG BUCKET.

46 REPLACE HOLDDOWN AND 2X M16 HEX HEAD BOLTS.

47 CLOSE ELECTRICAL BOX AND TURN DISCONNECT ON. REPLACE 4X M10 WHIZ-LOCK BOLTS FROM FRONT SHROUD AND SET ASIDE.

48 REMOVE LOCKOUT/TAGOUT RESTRICTIONS, PLUG INTO ELECTRICAL SOURCE, AND PULL THE E-STOP OUT IF ENGAGED.

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