This specification describes the minimum requirements for piping systems for the following service:
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1 SPEC /7 1.0 APPLICATION This specification describes the minimum requirements for piping systems for the following service: Service Water Design Conditions Operating Conditions o F to 149 o F o F to 110 o F Design, Fabrication, Installation, Approval Requirements ASME B31.1 SPEC-3001 SPEC-3002 SPEC System Approvals ASME Power Piping Piping Classification and Identification Identify and paint the piping system according to the requirements indicated on the project drawings or the scope of work. Do Not Paint stainless steel components. Piping General Requirements Quality Requirements Cold and low pressure water piping systems are not subject to approval by regulatory agencies. 2.0 MATERIALS Schedule 80 per ASME B36.10, carbon steel ASTM A3 Gr. B or ASTM A 106 gr B, ERW or seamless, threaded ends. Pipe 2" through 10" Schedule 40 per ASME B36.10, carbon steel ASTM A3 Gr. B or ASTM A 106 gr B, ERW or seamless, beveled ends. 12" through 26" 0.37" thick wall per ASME B36.10, carbon steel ASTM A3 Gr. B or ASTM A106 gr B, ERW or seamless, beveled ends. 20" through 30" 0.37" thick wall per ASME B36.10, carbon steel ASTM A139, Grade A or B, beveled ends.
2 SPEC /7 Class 10 malleable iron per ASME B16.3, ASTM A197, screwed and banded. Fittings Branch Connections 2" through 10" Schedule 40 per ASME B16.9, carbon steel ASTM A234 Grade WPB, butt weld. 12" & Above 0.37" thick wall per ASME B16.9, carbon steel ASTM A234 WPB, butt weld. Notes: 1. For piping 1 1/2 and smaller in inaccessible or concealed locations, the piping shall be socket welded construction. Butt weld elbows to be long radius R = 1 1/2 x dia. unless otherwise noted. See Appendix A - Attach to run pipe by full penetration welds. Threaded and socket weld half couplings, Class 3000 per ASME B16.11, forged carbon steel ASTM A10 Thredolet and sockolet, Class 3000 per ASME B16.11 and MSS SP-97, forged carbon steel ASTM A10 Weldolet, Extra strong per ASME B16.11 and MSS SP-97, forged carbon steel ASTM A10 Threaded type, raised face, Class 10 per ASME B16., forged carbon steel ASTM A10. Use flanges 1½ " and smaller only for connections to flanged equipment Flanges Threaded Joint Sealant Flanged Joint Gaskets 2" through 24" Slip-on or welding neck type, raised face, Class 10 per ASME B16., forged steel ASTM A10. Bore of welding neck flanges to suit pipe ID. 26" through 30" Welding neck type, raised face, Class 10 per MSS SP-44, forged carbon steel ASTM A10. Bore of welding neck flanges to suit pipe ID. Note: Flat faced flanges required at cast iron valves and flanges, for all sizes. Do not use wet sealants. Use teflon tape. 1/16" flat ring type for raised face inside bolts, non-asbestos, synthetic fibre, nitrile bonding. Dimensions per ASME B Full face gasket required at flat face flanges. Gasket dope is not permitted. Manufacturer's gasket material recommendation subject to Vale approval.
3 SPEC /7 Flange Bolting Unions Ball Valves Butterfly Valves Carbon steel bolts to ASTM A307 Grade B, UNC threads with heavy hex nuts to ASTM A63 Grade A. Use Class 2A fit on bolts and 2B fit on nuts. Dimension per ASME B1.1, B and B Class 10 per ASME B16.39, malleable iron ASTM A197, brass to brass seats, spherically ground joints, threaded ends to ASME B ½ " & Smaller Class 400 minimum rating brass body and ball, stainless steel or brass stem, teflon seats, reinforced teflon seals, and threaded ends to ASME B Valves to be lockable. 2" through 6" Class 12 cast iron body wafer style for mounting between ASME Class 10 flanges, 316 stainless steel shaft and disc, EPDM seat, lever operated, rated 200 PSIG minimum differential in closed position, face to face dimensions in accordance with MSS SP-67. Valves to be lockable. 8" & Above Same as above except shall have gear operator actuator and rated 10 PSIG minimum differential in closed position. Valves to be lockable. Notes: 2. Where slow opening characteristics are required for the above butterfly valves (to reduce the possibility of water hammer) replace the lever operator with optional gear operator 3. Lug style butterfly valves with through tapped holes to be used in dead end service or where line blinds are used for maintenance purposes. 4. Use Buna N seats where water is contaminated with oil, or where possibility of oil contamination exists. Gate Valves Globe Valves 2" & Above Class 12, flanged, iron body, bronze mounted, wedge disc, outside stem and yoke, rising stem. Valves to be lockable. 1 ½ " & Below Class 10, threaded, brass or bronze body, composition disc, inside screw. Valves to be lockable. 2" through 10" Class 12, flanged, iron body, bronze disc and seat, outside stem and yoke. Valves to be lockable. Check Valves 1 ½ " & Below Class 12, bronze swing check per ASTM B61 or B62, integral seat, bronze disc, screwed or union cap, threaded.
4 SPEC /7 Safety Relief Valves Pressure Reducing Valves Strainers Instrumentation Isolating Valves Welded Joints Leak Testing Examination and Testing Painting / Classification 2" & Above Class 12, ductile iron body or cast iron body wafer style non-slam check valve, 316 stainless steel disc, Buna N seat, Inconel X or 316 SS spring. Selection by the Engineer. Selection by the Engineer 1½ " & Below Class 20, iron body Y-Type strainer, screwed cap complete with blow-off connection and plug, 1/32" perforated stainless steel screen, threaded ends to ASME B " & Above Class 12, iron body Y-Type strainer, bolted cover complete with blow-off connection and plug, 1/32" perforated stainless steel screen, flanged ends to ASME B16.1. ½ " size ball valve, class 400, minimum rating brass body and ball, stainless steel or brass stem, teflon seats, reinforced teflon seals, threaded to ASME B Valves to be lockable. All welding shall conform to ASME IX. Testing must meet the requirements of ASME B31.1 and SPEC Examination and inspection must meet the requirements of ASME B31.1 and specific instructions in the scope of work. Minimum 100% visual examination for all welds. The piping system shall be painted (classification) and labeled (identification) in accordance with SPEC APPENDICES Appendix A: Branch Connections
5 SPEC-3004 /7 4.0 REVISION AND TRANSITION NOTES Revision notes describe: what was changed, and if applicable, why it was changed, and the plan to implement the change, including whether changes are retroactive. Note: The revision notes are a summary of the changes and may not necessarily be a complete list. A risk code is entered for each revision and if applicable, the revision notes will describe how risk was addressed for the revision. Risk Risk Category Code A This revision is a minor change and/or introduces no risk. B C Risk has been addressed for this revision by the reviewer and approver. Low risk or no new hazards identified. For this revision, a PHR or other risk management tool has been used to address risk and minimize hazards. This risk assessment has been documented and is available through Central Engineering. Rev Revision Notes Risk Code Approved by Reviewed by Issue Date YYYY/MM/DD 1 Specification updated and format and number revised. Previous number Rev 9 NA 2011/10/ /01/ /04/26 2 Approved for use in Thompson No Changes NA 3 4 Section 1: Reworded and added for clarity does not apply to underground installations. Section 3: Added some reference codes and/or standards Section 4: Changed Pressure Rating to Design Conditions, added temperature range to design and operating conditions. Added ASME B36.10 references to the Pipe Section. The lb. was removed from Class designations per ASME definition. Added ASME B16.11 and MSS SP-97 reference to Branch Connection section. Nuts and bolts to be the same across flats comment removed from Flange Bolting section as dimension will be as per code. Gasket section title replaced with Pipe Joint title and now includes welding section, flange bolts Format updated Globe valve 1 ½ & smaller now brass or bronze Check valve 2 & above now ductile or cast iron body - spring materials now Inconel X or 316SS Butterfly valve Changed aluminum bronze disc to SS. 2011/10/ /01/ /08/09 NA M.Fogarty M.Fogarty 201/12/23 NA M.Fogarty M.Fogarty 2016/07/26
6 SPEC /7 Increase pipe schedule from schedule 40 to 80 for screwed components and added option to socket weld for 1 ½ and under. Added A106 gr B pipe as an option. Updated welding and leak testing sections. B K.L.Robin B.Morris 2018/10/18
7 SPEC /7 APPENDIX A: BRANCH CONNECTIONS Inches B R A N C H / / Inches /4 1/2 Header 1 = Equal Tee 2 = Reducing Tee 3 = Half Coupling (Threaded or socket weld) 4 = Threadolet, Sockolet, Weldolet
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