Linvisibile Concealed Sliding door Manual version

Transcription

1 Concealed Sliding door manual version - technical data installation and assembly instruction - page 1 of 16 Linvisibile Concealed Sliding door Manual version technical data installation and assembly instruction linvisibile by portarredo srl via C. Besana, Argenta (Fe), Italy info@linvisibile.it P.I linvisibile.it

2 TECHNICAL SPECIFICATION LINVISIBILE MANUAL CONCEALED SLIDING SYSTEM, is an innovative solution, typified by Linvisibile exclusive patented system, enabling doors to be completely in line with the wall. Frame in extruded aluminium alloy EN AW 6060 (Anticorodal 063), guaranteed against cracks and detachments of plaster even after long lasting use, paintable with enamels and water based colors of good quality and feasible in a wide range of sizes. Removable sliding guide that through a combination of cams placed on guide-rail with high performance supporting carriages, wich allows the panel to shift outwards up to coming out to be flush to wall closing and to slide inside the case into the wall when opening. 50 mm thick hollow core panel (honeycomb structure), manufactured with hard wood on the perimeter on the four sides and the four sides and two smooth MDF faces. The panel is provided of strengthening device and seals in PVC. Class E1 low formaldehyde emission. OPENING TYPES LEFT Sliding Model RIGHT Sliding Model IMPORTANT: The frame is secured to the floor (see installation and assembly instruction in figures 7 and 14), and therefore, according to the hole in the floor, scrupulously consider the position of the channel systems Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 2 of 16

3 VERTICAL SECTION SCALE 1:5 MASONRY VERSION ,5 12,5 80 BRICK WALL CALCULATION OF ROUGH WALL OPENING HEIGHT (H) Clear Height mm WIDTH (L) (2 x Clear Width) mm H H* 220 Ref. Clear Height LINE OF FINISHED * CALCULATION OF ROUGH FRAME OBSTRUCTION HEIGHT (H*) WIDTH (L*) Clear Height mm (2 x Clear Width) mm IMPORTANT: The values marked by * refer to doors removable components and have always to remain accessible. For application on more than 105 mm thick finished wall please contact our Technical Dept. FLOOR HORIZONTAL SECTION - OPENING TOWARD RIGHT SCALE 1:5 12,5 12, BRICK WALL BRICK WALL LINE OF FINISHED Ref. Clear Width 70* HORIZONTAL SECTION - OPENING TOWARD LEFT SCALE 1:5 L* L 70* Ref. Clear Width 45 BRICK WALL BRICK WALL ,5 Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 3 of 16 LINE OF FINISHED L* L 12,5

4 VERTICAL SECTION SCALE 1: BOARD VERSION CALCULATION OF BOARD WALL OPENING HEIGHT (H) Clear Height mm 10 WIDTH (L) (2 x Clear Width) mm H H* Ref. Clear Height 220 LINE OF FINISHED SHAVING 115* CALCULATION OF BOARD FRAME OBSTRUCTION HEIGHT (H*) WIDTH (L*) Clear Height mm (2 x Clear Width) mm IMPORTANT: The values marked by * refer to doors removable components and have always to remain accessible. For application on more than 105 mm thick finished wall please contact our Technical Dept. FLOOR LINE OF FINISHED SHAVING HORIZONTAL SECTION - OPENING TOWARD RIGHT SCALE 1:5 Ref. Clear Width 70* Tapered Plasterboard Reinforcing Wooden Slat Fastening Plate Adhesive Gauze for Plasterboard Shaving for Plasterboard L* HORIZONTAL SECTION - OPENING TOWARD LEFT SCALE 1:5 Tapered Plasterboard Reinforcing Wooden Slat Fastening Plate Adhesive Gauze for Plasterboard Shaving for Plasterboard 70* L Ref. Clear Width Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 4 of 16 LINE OF FINISHED SHAVING 10 L* L

5 Installation and Assembly Instruction Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 5 of 16

6 ON SITE SITUATION SUPPLIED MATERIAL Presence of architectonic holes in the rough walls. Level bases (when the floor is finished) in the architectonic holes of the wall Plaster marks. 5 Finished floor height (marked on the rough walls). To install the product, leave a minimum distance of 50 cm between the wall and the door (internal side) ) Seal 2) Incased door handles kit (N 3 round satin chrome flush fitting handles) 3) Incased door handles with hook lock (on demand) 4) Plate 5) Shaped plate 6) Vertical Infilling profile in aluminium 7) Horizontal infilling profile in aluminium 8) Manual guide 9) Plaster mesh in fiber glass (accessories included) 10) Diam 6) wall plugs (screws included). 1 2 Assemble the L shaped connection profile on the panel housing pocket, and let the top bracket slide into its seat using the supplied T.C. M5x12 screws. Secure the bracket with the supplied screws. (Screws T.C.E.I. M6xM16, complete with washers, quantity: 4). Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 6 of 16

7 Flush to wall side Flush to wall side Flush to wall side 3 4 To complete securing the connection to the panel housing pocket, insert and fasten the supplied screws in the plate at the top of the L connection. (Screws T.S.P.E.I. M 6x 16, quantity: 4) - Position the aluminium spacers following the coupling of letters A-A and B-B; - Secure the spacer, with the supplied screws, taking care to position it in the same direction as the wall line (follow the indication of the label with the words wall line side ). assembly phases for MASONRY version ATTENTION: DIVERTING THE APPLICATION DIRECTION OF THE SPACER, ELIMINATES THE EFFECT OF THE PARALLELISM BETWEEN THE L CONNECTION AND THE PANEL HOUSING POCKET. Architrave 5 Position the aluminium frame, complete with MDF strengthening spacers on the floor bases, carefully lining it up with the plaster marks and start plumbing as is illustrated, taking the aluminium thickener bars placed on the door case as a reference. 6 Flush to wall side ANCHORS FOR MASONRY QUICK SETTING CEMENT Fasten the aluminium frame to the wall with quick setting cement only in some spots to give solidity to the product and wait for it to solidify (nel disegno: flush to wall side - quick setting cement - metal pieces) Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 7 of 16 IT IS FORBIDDEN TO LOAD MASONRY DIRECTLY ON THE HEADER. DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME.

8 Transom 7 8 Before removing the aluminium bars, secure the guide support to the floor, as illustrated. It is now possible to remove the aluminium thickener bars placed on the door case. Proceed the filling the empty spaces between the aluminium frame and the rough wall with cement, being careful not to cause any movement of the aluminium frame and wait it for at least 12 hours. 9 Flush to wall side Shave the walls, positioning with care the plaster mesh in fibr glass (supplied) on both sides as illustrated, observing scrupulously the parging line determined by the frame itself. ATTENTION: OVERLAPPING THE LINE WITH THE SHAVING, CANCELS THE FLAT EFFECT. 10 At this stage the wall is ready to be painted. DURING THIS PHASE REMOVE THE STRENGHTENING SPACERS AND CAREFULLY FILL THEIR HOLES. Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 8 of 16

9 assembly phases for BOARD version LATO FILO Flush MURO to wall side 11 Positioning the aluminium frame into the metal stud structure is only possible if the latter is without plasterboard plates. Locate the aluminium frame complete of strengthening spacers on the floor bases, carefully lining it up with the plaster marks and start plumbing as illustrated, taking the aluminium thickener bars placed on the door case as a reference. 12 Inject polyurethane foam into some spots in order to give sturdiness to the product and wait for it to solidify. DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME. IT IS FORBIDDEN TO LOAD OF MASONRY THE ALUMINIUM HEADER OF THE DOOR SCREWS 13 Flush to wall side Position the plates supplied in the assembly kit in the direction of the metal stud structure and fasten them correctly as illustrated. 14 Before removing the aluminium thickener bars, fasten the support guide to the floor, as illustrated. Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 9 of 16

10 SHAVE WITH SCAGLIOLA (SMOOTH ) Plasterboard plate Spacer Plasterboard plate Plasterboard plate SHAVE WITH SCAGLIOLA (SMOOTH ) Plasterboard plate In this phase remove the aluminium thickener bars placed on the door case. Position the flared plasterboard plates and screw the in their seat placed along all the perimeter of the aluminium structure. ATTENTION: THE BOARD PLATES CANNOT OVERLAP THE PANEL HOUSING POCKET DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME. 1) Shave the panel housing pocket with scagliola. 2) After the first coat of scagliola, apply the fiber glass plaster mesh in fibre glass (strengthening armour) on the entire surface of the panel housing pocket; 3) Finish the panel housing pocket with a second coat of scagliola taking care not to overlap the plaster line created by the aluminium frame. SHAVE WITH RELEVANT FILLER FLARED SEAT 17 Plasterboard plate Plasterboard plate FLARED Spacer Apply the self- adhesive gauze for plasterboard and relevant filler in the flared area. 18 At this stage the wall is ready to be painted. ATTENTION: DURING THIS PHASE REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME AND CAREFULLY FILL THEIR HOLES. Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 10 of 16

11 Assembly phases for panel and accessories MASONRY/BOARD VERSION 19 After carefully cleaning the wooden panel, evenly paint it on both sides and on the edges with an undercoating, for ex. primer (when it s supplied in rough). Before proceeding with the chosen preliminary treatment carefully refer to the technical sheet pertaining to the used product. THEN FINISH THE PANEL ONCE AGAIN ON BOTH SIDES AND ON THE EDGES. ATTENTION: ANY POSSIBLE ACCUMULATION OF VARNISH ON THE EDGES MAY ALTER THE UNIFORMITY OF THE GAPS AND COMPROMISE THE MOVEMENT OF THE DOOR PANEL. THE APPLICATION OF VARNISHES, GLUES, SILICONS, WALLPAPERS ON ONE SIDE ONLY OF THE DOOR PANEL COMPROMISES THE PLANARITY OF THE SAME. ALWAYS FINISH/TREAT THE PANEL ON BOTH SIDES AND ON THE EDGES. (for further information and/or support regarding finishing procedures, please contact our technical dept.). 20 Clean the aluminium frame with sandpaper or steel wool to remove any spot of cement or scagliola, and then paint with tempera or other products. THE END RESULT SHOULD BE THE ABSOLUTE INVISIBILITY OF THE ALUMINIUM FRAME INTO THE WALL. 21 1) Paint the vertical and horizontal infilling profiles in aluminium. 2) Paint the shaped plate Remove one after the other: 1) Wooden upright beam located at the mouth of the aluminium housing pocket. 2) Polystyrene strips placed inside the aluminium housing pocket, taking care to remove any silicone residues. - Carefully clean the lower rail from any kind of residues. 2 Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 11 of 16

12 23 24 At this stage, remove the provisional pre- positioned screws as shown in the figure. - Insert the guide in the panel housing pocket taking care to position it against the plastic supporting seat. Lift up the side indicate by letter A and carry it up to the seats of the securing screws. Secure the guide with the supplied screws (Screw T.C.E.I. M16x16, complete with washers; quantity: according to width). 25 Position the panel, complete with its attachments (letter A ) on the seat on the guide (marked with letter B ); Then secure the screws (letter C ) to fasten the panel on the guide (Screw T.C.E.I M 5x20, quantity: 4); Then secure the screws (letter D ) to fasten the plate (Screw T.P.S.E.I M5x20, quantity: 4) At last secure the screws (letter E) to achieve the eventual grip Screw the bolt marked with letter C, to adjust panel height; - Turn the bolts marked with letter A and C to fix the above mentioned adjustment. Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 12 of 16

13 27 28 Position the little lower guide block into its seat, already fastened to the panel, using the supplied screws. (Screw T.C.E.I. M 5X18 quantity: 2) Apply the 3 cams with the supplied screws as illustrated. (Screws T.C.E.I. M6x40 (A), quantity: 2 with washers) (Screws T.C.E.I. M6x25 (A), quantity: 4 with washers) (Dowel M5x18, quantity: 1 (C) 29 Turn the screws market with the letter A (upper part) and B (lower part) to adjust the panel s planarity and obtain the effect of wall totally in line with the closed door. (Dowel M5x18, quantity: 1 (C) 30 After the settlements are made, secure the supplied screws A and B, to fix the previous adjustments. (Dowel M5x18, quantity 1 (C) Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 13 of 16

14 Turn screw A to adjust door stopper for door opening. - Turn screw B to adjust door stopper for door closure. With the appropriate screws, secure the aluminium shaped plate, previously painted, to the panel into its matching seat, to cover the lower guide block (Screws and plate supplied). (Screw T.V.S. 3x18, quantity: 2). 33 Using the supplied screws, secure the 2 brush holders as illustrated; Fit the supplied brushes, exerting pressure on them. (screw T.C.E.I. M 4x20, quantity: according to width). 34 When the door is closed, put the vertical infilling profile near the relevant seat on the panel housing pocket; Position the supplied pin in its seat and fasten it with the screw marked with A ; (Screw T.C.E.I. M5x14, quantity: 1). Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 14 of 16 Secure the vertical infilling profile to the lower part, using the supplied screws (indicated with the letter B ) (Screw T.C.E.I. M5x12, quantity:3).

15 Pin supporting the horizontal infilling profile. 35 Pre- fasten the screws as illustrated (without tightening them completely) to connect the aluminium horizontal infilling profile. 36 Position the aluminium horizontal infilling profile on the side of the panel housing pocket and then pull it close to the connection spot until it is line with the wall. - Complete fastening the screws with the specific Allen screw. (Screw: Support pin for horizontal infilling profile, quantity: according to width). 37 Final effect that should be obtain the door closed. Concealed Sliding door manual version - Technical data, installation and assembly instructions - page 15 of 16

16 Concealed Sliding door manual version July 2016 GIMMTING01.02 These documents are the property of Portarredo s.r.l. and are protected by Italian as well as international laws, treaties and agreements on intellectual property. They may not be copied, reproduced, translated or transcribed in any form whatsoever, in whole or in part, without the prior written authorisation of Portarredo s.r.l. Maximum attention has been paid to these documents before printing. However, because of continuous technological development and since we are constantly engaged in the development and improvement of our product range, we reserve the right to modify specifications of any product without prior notice. Concealed sliding door manual version - technical data installation and assembly instruction - page 16 of 16 AZIENDA CERTIFICATA associato a