Brio. Weatherfold 4s 150. Codes B WS S H PR. Sets note codes do not show finish, hinge sets not shown to same scale. Brio Weatherfold 4s

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1 INSTBWSH1 REV G - MAR 2018 Brio Codes Weatherfold 4s 150 Brio Australia P: W: brio.com.au E: brio.sales@allegion.com Brio UK P: W: briouk.com E: brio.sales.uk@allegion.com Brio USA P: W: briousa.com E: brio.sales.usa@allegion.com B WS S H PR Brio Weatherfold 4s Finish: PR (Physical Vapour Deposition Black), SS (Satin Stainless) Hinge Type: See section Hinge Installation (page 5) Bearing Type: S (Stainless Steel Bearing) Load Capacity: 150kg (330lbs) Set No.: 1(Pivot Set), 2 (End Hanger Set), 4 (Intermediate Hanger Set), 3 (Hinge Handle Set), 5 (Hinge Set), 6 (Offset Hinge Set), 7 (Offset Hinge Handle Set) Sets note codes do not show finish, hinge sets not shown to same scale BWS1-150H BWS4-150SH BWS2-150SH BW3-150H BW5-150H BW6-150H BW7-150H 1

2 Door Hardware Set Orientation FB = Flush Bolt, FP = Flush Pull, LK = Lock, left systems shown OUTWARD OPENING INWARD OPENING 2

3 Opening Preparation note outward opening, dimensions shown in mm[inches] TRACK AND HEADBOARD TO BE FIXED TO LOAD BEARING STRUCTURE (STEEL BEAM) CONSULT A STRUCTURAL ENGINEER Timber headboard can be replaced with timber packers or gasket material W RHS LEVEL +3[0.12] MAX - 0[0.00] MIN HEADBOARD HEADBOARD LINTEL PACKING BATTEN FASCIA 85[3.35] W 26[1.02] PB 96[3.78] H H W = FINISHED OPENING WIDTH H = FINISHED OPENING HEIGHT PT = PANEL THICKNESS PB = PACKING BATTEN THICKNESS 26[1.02] SILL 27[1.06] 30.5[1.20] ±3 [0.12] MAX PB = PT - 30[1.18] ±3 [0.12] MAX 24.5[0.96] Track & Channel Preparation track & channel cut to length W (finished opening width) Countersink channel 20[0.79] from ends and at 400[15.75] intervals PP INSERT Cut track to allow access to hangers by removing track section 100[3.94] CUT TRACK Use rods 700TJR for all other joints TRACK 1 TRACK 2 PP Insert = W - 95[3.74], insert from non-pivot end after pivot installed PIVOT TRACK Install pivot track once hangers in 40[1.57] Insert rods into track 1 Align track 1 with 2 Push track onto rods Assemble sections before installing Install Track & Channel Insert Polypile Fix track with 12G Roofing Screw by 100[4.00] through to RHS X X X HEADBOARD Y Y Y Y Z Z Z Y Y PS13B POLYPILE 700 TRACK 27[1.06] 98PPA CHANNEL 1ST INT. PANEL 2ND. INT PANEL END PANEL PARKED DOORS 250 [9.84] 250 [9.84] 250 [9.84] X = 20[0.79] Y = 30[1.18] Z = 50[1.97] Install polypile on inside of system After initial end of track fixings (X & Y) fix track at 50[1.97] intervals (Z) above all parked doors, then fix track at 250[9.84] intervals 3

4 Panel Size Calculation Brio Weatherfold 4s allows for equal size panels W PH = Panel Height PIVOT PANEL PC 85 [5.35] PW PW PW PW JC 10[0.39] H N = No. of Panels PW = Panel Width JC = Jamb Clearance = 8[0. 24] PC = Panel Clearance = 4[0.16] 12[0.47] PH PW = W-[PC(N-1) + 2(JC)] N JC based on panels 1000[39.37] wide and 57[2.25] thick PH = H - 107[4.21] Seal Preparation note left opening system shown Frame - AQ21 perimeter seals to butt against each other in all corners A = 12[0.47] B = 6[0.24] C = 2.7[0.11] Panel - AQ63 B C B C A D = 7.5[0.3] A A NOTCH SILL SILL D B C Meeting Door Selection Lintel and sill rebate to be notched as shown 2 Meeting end panels End panel meeting swing door 12[0.47] 2 AQ63 Seals OPTIONAL ASTRAGAL 7[0.28] AQ33 Seals D B C SWING DOOR D = 9[0.35] SET2-H SET2-H SET2-H [0.65] 16.6[0.65] 16.6[0.65] 8[0.32]

5 Hinge Installation Pilot hole of Ø3.5mm[0.14"] recommended Non-mortice H 44[1.73]-68[2.68] Panel Thickness X 24[0.95] 10[0.39] 15[0.59] 10[0.39] 15[0.59] 15.4[0.61] 30.4[1.20] 10[0.39] 20.2[0.80] 51.7[2.04] 30.4[1.20] 30.4[1.20] 91.9[3.62] 24[0.95] 24[0.95] 30.4[1.20] 20.2[0.80] X=24[0.95] on Set 4 X=60[2.36] min on Sets 3, 5, 6 & 7 5

6 End Guide when viewed from outside doors folding left need a left end guide and vice versa for right Handing End Guide Determining System Orientation Handing end set hinge For Right: Flip hinge LEFT Left, outward opening system SET/GRUB SCREW RIGHT Back off cap screw and rotate guide arm into left or right position Right, outward opening system LEFT RIGHT Lock off anti-shake set/grub screw Bottom Pivot when viewed from outside doors folding left need a left pivot and vice versa for right Handing Bottom Pivot Handing pivot set hinge For Right: Interchange pivot arm For Right: Flip hinge GRUB SCREW LEFT RIGHT LEFT RIGHT Flip base over Secure assembly by locking off cap screws Lock off anti-shake set/grub screw Intermediate Set security set/grub screw application Hanger security Guide security HEX DRIVE HINGE PIN SET/GRUB SCREW SET/GRUB SCREW HINGE SET/GRUB SCREW 6 Anti-shake set/grub screw prevents pin being removed from hinge Lock off both set/grub screw

7 Optional Extras jamb pivot and flush bolts, see page 2 for flush bolt location on all configurations Installation of jamb pivot PIVOT PANEL X 30[1.18] Ø18[0.71] 8[0.32] END PANEL HINGE PIVOT PANEL 7[0.28] 11[0.43] 10[0.39] PT HINGE PIN Hinge aligns with other centre hinges PIVOT BOLT Wind jamb pivot bolt in or out until it aligns with hinge pin Install flush bolt to panel 60 [2.36] For square flush bolts chisel out corners Counter bore for lockable flush bolts 41[1.61] 2.5[0.10] X FLUSH BOLT X 456R 190[7.48] 456RL 450[17.72] 456RLX [23.62] 456RLX [39.37] Install keeper to sill 8[0.32] 43[1.69] FLUSH BOLT KEEPER DUST BOX 11[0.43] X = PT + 18[0. 71] Assemble after top and bottom pivot are set 11[0.43] Ø24[0.95] 24[0.95] Mark where flush bolt throw strikes sill and notch out hollow for dust box Router available for flush bolt Attaching Hardware to Panels recommended before installation Ensure doors are level and square from top 22[0.87] Set 1 Set 7 Set 2 Set 4 Set 7 1ST INT. PANEL 2ND INT. PANEL END PANEL 18.6[0.73] Installing Hardware and Hanging Panels clean down inside of track and channel Viewed from outside, insert rollers through opening in correct order PIVOT TRACK Lock top pivot into position 8[0.32] CLAMP PLATE Once all hangers in, attach pivot track section CAP SCREWS Place bottom pivot base in channel Assemble pivot When cap screws loose, pivot arm can slide freely 4[0.16] ARM & HINGE CAP SCREWS 98 Channel Screw fix base in place 98 PP Insert cut 95[3.74] short of 98 Channel CAM Securely assemble bottom pivot for installation 7

8 Hanging Panels Bring pivot panel to pivot set Bring 1st int. panel to pivot panel Fix int. hanger to int. panel TRACK CHANNEL Hinge set 7 attached to pivot panel Middle hinge of int. set attached Attach int. guide to int. panel Bring 2nd int. panel to the int. hanger with hinge set 7 Fix end panel to end hanger Bring end panel to hinge set 7 Attach end guide to end panel and close all panels Adjustment bolt locking mechanism applied to all hangers and top pivot Push in spring loaded button TRACK PANEL PANEL Adjust all hangers and top pivot until panels are level with track 10[0.39] Once panels are level, partially open doors - lock off 1st cap screw Viewed from inside Slide back spring loaded button & collar before winding bolt in or out System Overview CHANNEL Open fully, lock off 2nd cap screw TRACK CHANNEL 8