2200 Series End Drive Conveyors

Transcription

1 00 Series End Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. K For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings General Safety... Product Description... 5 Specifications... 5 Models:... 5 Flat Belt 00 Series Conveyor... 5 Cleated Belt 00 Series Conveyor... 5 Conveyor Supports:... 5 Maximum Distances:... 5 Specifications:... 6 Installation... 7 Required Tools... 7 Recommended Installation Sequence... 7 Conveyors Up to ft (658mm)... 7 Conveyors Longer Than ft (658mm)... 7 Mounting Brackets... 8 Return Rollers... 9 Cleated Belt and 6 (5 5 mm) Wide Flat Belt Conveyors (0 60 mm) Wide Flat Belt Conveyors... 9 Preventive Maintenance and Adjustment... 0 Required Tools... 0 Standard Tools... 0 Special Tools... 0 Checklist... 0 Lubrication... 0 Maintaining Conveyor Belt... 0 Troubleshooting... 0 Cleaning... 0 Conveyor Belt Replacement... 0 Conveyor Belt Replacement Sequence... 0 Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package... 0 Belt Removal for Conveyor With Stands and Gearmotor Mounting Package... Belt Installation for Conveyor without Stands or Gearmotor Mounting Package... Belt Installation for Conveyor with Stands and Gearmotor Mounting Package... Conveyor Belt Tensioning... Conveyors with.5 ( mm) Diameter Pulleys... Conveyors with Nose Bar Idlers... Conveyor Belt Tracking... V-Guided Belts... Non V-Guided Belts... Pulley Removal... 5 A Idler Pulley Removal... 5 B Drive Pulley Removal... 6 Bearing Removal & Replacement... 6 Removal... 6 Replacement... 7 Drive Pulley and Idler Pulley Installation... 7 Drive Pulley Installation... 7 Idler Pulley Installation... 7 Nose Bar Bearing Replacement... 8 Notes... 9 Service Parts... 0 (5 mm) Wide Conveyor... 0 (76 mm) to 6 (5 mm) Wide Conveyor... 8 (0 mm) to (05 mm) Wide Conveyor... 8 (57 mm) to (60 mm) Wide Conveyor... 6 Nosebar End Assembly (76 mm) Aluminum Side (8mm) Aluminum Side Low to Side Wiper Low to High Side (mm) Extruded Plastic... Adjustable Guiding... Tool-Less Adjustable Guiding (mm) Cleated Belt Guiding... 6 (5mm) Cleated Belt Guiding... 7 (5mm) Cleated Belt Guiding... 8 Flared Side Guiding... 9 Flat Belt Stand Mount Assembly... 0 Cleated Belt Stand Mount Assembly... 0 Flat Belt Stand Mount Assembly for (60mm) Conveyors... Cleated Belt Stand Mount Assembly for (60mm) Conveyors... Connecting Assembly without Stand Mount... Flat Belt Connecting Assembly with Stand Mount)... Cleated Belt Connecting Assembly with Stand Mount.. (5mm) to 6 (5mm) Flat Belt Return Roller... 8 (0mm) to (60mm) Flat Belt Return Roller... Cleated Belt Return Roller... Conveyor Belt Part Number Configuration... 5 Return Policy Series End Drive Conveyors Dorner Mfg. Corp Rev. K

3 Introduction IMPORTANT Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 series conveyors are covered by Patent Numbers 5,7,5, 6,98,98, 6,,8 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation. 00 Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

4 Warnings General Safety A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER A WARNING Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. A WARNING DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. A WARNING Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

5 Product Description Refer to Figure for typical components. Conveyor Gearmotor Mounting Package Figure 9 0 Gearmotor Guiding & Accessories 5 Mounting Brackets 6 Return Rollers Support Stand 8 Variable Speed Controller 8 9 Drive End 0 Idler/Tension End 7 Figure Specifications Models: Flat Belt 00 Series Conveyor Flat Belt 00 Series Conveyor 0 M WW LLLL G D I D PA PD BB Belt Type Profile (D side) Profile (A side) Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Cleated Belt 00 Series Conveyor Conveyor Supports: Maximum Distances: = 8 (57 mm)** = 6 ft (89 mm)*** = 8 (57 mm) ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than ft (658 mm), install support at joint. Figure Cleated Belt 00 Series Conveyor C M WW LLLL G D I D PP C BB SSSS Cleat Spacing Belt Material Cleat Type Profiles Motor Shaft Position Idler Tail Type Drive Tail Type Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Figure 00 Series End Drive Conveyors 85-5 Rev. K 5 Dorner Mfg. Corp.

6 Specifications Specifications: Conveyor Width Reference (WW) Conveyor Belt Width.75 (mm) Maximum Conveyor Load* (See NOTE Below) Conveyor Startup Torque* Belt Travel Maximum Belt Speed* Belt Takeup 0 lb (kg) in-lb (0.5Nm).75 (70mm) 5 lb (6kg) in-lb (0.6Nm).75 (95mm) lb (9kg) in-lb (0.7Nm) 5 (7mm) 50 lb (kg) 6 in-lb (0.8Nm) 6 (5mm) 60 lb (7kg) 8 in-lb (0.9Nm) 8 (0mm) 70 lb (kg) 0 in-lb (.Nm) 0 (5mm) 80 lb (6kg) in-lb (.Nm) (05mm) 80 lb (6kg) in-lb (.5Nm).0 (88 mm) per revolution of pulley 6 ft/minute (80.5 m/minute) 0.8 (0 mm) of stroke = 0.75 (9 mm) of belt take-up 8 (57mm) 80 lb (6kg) 5 in-lb (.7Nm) (5mm) 80 lb (6kg) 8 in-lb (.0Nm) (609mm) 80 lb (6kg) 0 in-lb (.Nm) Conveyor Length Reference (LL) Conveyor Length Up to 8 ft in any length to nearest 0. ( mm) ** ** 5** 6** 7** 8** 8-ft (586 mm)** 7-ft (58 mm)** 6-ft (877 mm)** 5-ft (57 mm)** -ft (67 mm)** -ft (96 mm)** -ft (658 mm) -ft (5 mm) 0-ft (08 mm) 9-ft (7 mm) 8-ft (8 mm) 7-ft ( mm) 6-ft (89 mm) 5-ft (5 mm) -ft (9 mm) -ft (9 mm) -ft (60 mm) NOTE Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal * See Ordering and Specifications Catalog for details. ** Lengths available only in 6 (5 mm) & wider conveyors. 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

7 Installation NOTE Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (Figure, item ) for setup. Conveyors Longer Than ft (658mm). Locate and arrange conveyor sections by section labels (Figure, item ). Figure Figure Figure Installation Component List Conveyor frame (two sections if longer than ft) Conveyor brackets (x) Return rollers (for longer conveyors) Required Tools Hex-key wrenches: mm, 5 mm Level Torque wrench Recommended Installation Sequence Install support stands (see accessory instructions) Assemble conveyor (if required) Attach mounting brackets to conveyor Attach conveyor to stands Install return rollers on conveyor (optional) Mount gearmotor mounting package (see accessory instructions) Attach guides/accessories (see page 0 through page of Service Parts section for details) Figure. On tension end of the conveyor, identified with Figure 5 a label (Figure 5, item ), push in head plate assembly (Figure 5, item ): On both sides of conveyor, loosen and move cam tracking assemblies (Figure 5, item ) (if equipped) away from head plates, then loosen fastening screws (Figure 5, item ) and push head plate assembly inward. Figure 5. Roll out conveyor belt and place conveyor frame sections (Figure 6, item ) into belt loop. Figure 6 Conveyors Up to ft (658mm) No assembly is required. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 8 and Return Rollers on page 9. Figure 6 00 Series End Drive Conveyors 85-5 Rev. K 7 Dorner Mfg. Corp.

8 Installation. Join conveyor sections and install frame connector plates (Figure 7, item ) or connector/mount brackets (Figure 7, item ) and screws (Figure 7, item ) on both sides as indicated. Tighten screws to 60 in-lb (7 Nm). Mounting Brackets. Locate brackets. Exploded views shown in Figure 0 & Figure. Figure 0 Figure 7 5 Figure 7 5. With a 5 mm hex-key wrench, rotate pinion gear (Figure 8, item ) to tension the conveyor belt. Tighten fastening screws (Figure 8, item ) on both sides of conveyor to 80 in-lb (9 Nm). For proper tensioning, refer to Conveyor Belt Tensioning on page. Figure Figure 0 5 Figure 8 Figure 8 6. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 8 and Return Rollers on page If equipped with cam tracking assemblies (Figure 5, item ), reposition and adjust belt tracking. Refer to Conveyor Belt Tracking on page. 8. If drive tail is equipped with tracking cam assemblies (Figure 9, item ), remove rd head plate screw (Figure 9, item ), from head plate with the output shaft. Figure. Remove screws (Figure 0, item & ) & (Figure, item & ), washers (Figure 0, item ), nuts (Figure 0, item ) and T-bars (Figure 0, item 5) from brackets.. Insert T-bars (Figure 0, item 5) & (Figure, item 5) into conveyor side slots (Figure, item ). Fasten brackets (Figure, item ) to conveyor with mounting screws (Figure, item ). Figure 9 Figure 9 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

9 Installation Figure. Install roller assemblies (Figure 5, item ) as shown. Tighten screws (Figure 5, item ) to 60 in-lb (7 Nm). Figure Figure 5 Figure. Fasten brackets to support stand with mounting screws (Figure, item ), washers (Figure, item 5) and nuts (Figure, item 6). 5. Tighten screws (Figure, item & ) to 60 in-lb (7 Nm). Return Rollers Cleated Belt and 6 (5 5 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded views shown in Figure & Figure. Figure NOTE Mounting brackets for flat belt conveyors shown. 8 (0 60 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded view shown in Figure 6. Figure 6 Figure 6. Remove screws (Figure 6, item ) and clips (Figure 6, item ) from roller assembly.. Install roller assembly as shown (Figure 7, item ). Tighten screws (Figure 7, item ) to 60 in-lb (7 Nm). Figure 7 Figure Figure Figure. Remove screws (Figure, item ) & (Figure, item ) and clips (Figure, item ) from roller assembly. Figure 7 00 Series End Drive Conveyors 85-5 Rev. K 9 Dorner Mfg. Corp.

10 Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, mm, 5 mm Arbor press Special Tools Bearing Puller Tool (or equivalent) 509 Bearing Installation Tool (Bearing Pusher) 5606 Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner Clean entire conveyor and knurled pulley while disassembled Replace worn or damaged parts Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Conveyor Belt Replacement Sequence Remove old conveyor belt: - Conveyor without Stands or Gearmotor Mounting Package - Conveyor with Stands and Gearmotor Mounting Package Install new conveyor belt Tension conveyor belt 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

11 Preventive Maintenance and Adjustment Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package. If equipped, remove bottom wipers (Figure 8, item ): Remove fastening screws (Figure 8, item ) then remove wiper.. Place temporary support stands (Figure 0, item ) at both ends of the conveyor. Place an additional support stand under the drive motor (Figure 0, item ), if equipped. See WARNING. Figure 0 Figure 8 Figure 8. If equipped, remove return rollers and guiding and accessories from one side of conveyor.. On tension end of the conveyor, identified with a label (Figure 9, item ), push in head plate assembly (Figure 9, item ): On both sides of conveyor, loosen and move cam tracking assemblies (Figure 9, item ) (if equipped) away from head plates, then loosen fastening screws (Figure 9, item ) and push head plate assembly inward. Figure 0. Remove mounting brackets (Figure 0, item ) from one side of conveyor. (Reverse steps & of Mounting Brackets section beginning on page 8.) If equipped with heavy load drive package, remove brackets from side opposite drive cover (Figure, item ).. If equipped, remove bottom wipers (Figure 8, item ): Remove fastening screws (Figure 8, item then remove wiper (Figure 8, item ).. If equipped, remove return rollers, guiding and accessories from side opposite drive cover (Figure, item ). Figure Figure 9 Figure 9. Remove conveyor belt. Belt Removal for Conveyor With Stands and Gearmotor Mounting Package A WARNING Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure 5. If equipped with heavy load drive package, remove drive support bracket (Figure, item ): Remove bracket screws (Figure, item ) then remove bracket (Figure, item ). 00 Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

12 Preventive Maintenance and Adjustment 6. On tension end of the conveyor, identified with a label (Figure, item ), push in head plate assembly (Figure, item ): On both sides of conveyor, loosen and move cam tracking assemblies (Figure, item ) (if equipped) away from head plates, then loosen fastening screws (Figure, item ) and push head plate assembly inward. Belt Installation for Conveyor with Stands and Gearmotor Mounting Package A WARNING Figure Figure 7. Remove belt (Figure, item ) from conveyor. Figure. Ensure temporary support stands (Figure 0, item ) are placed at both ends of the conveyor. Place an additional support stand under the drive motor (Figure 0, item ), if equipped. See WARNING.. Orient belt so splice leading fingers (Figure, item ) point in the direction of belt travel as identified by the conveyor directional label (Figure, item ).. Install belt (Figure 5, item ) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure 5 Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure Belt Installation for Conveyor without Stands or Gearmotor Mounting Package. Orient belt so splice leading fingers (Figure, item ) point in the direction of belt travel as identified by the conveyor directional label (Figure, item ). Figure Figure 5. Re-install conveyor mounting brackets. Refer Mounting Brackets beginning on page 8, steps through If equipped with a heavy load drive package, re-install drive support bracket (Figure, item ). 6. Tension belt. Refer to Conveyor Belt Tensioning on page 7. If equipped, re-install wipers, return rollers and guiding. Figure. Slide belt onto the conveyor frame assembly.. Tension belt. Refer to Conveyor Belt Tensioning on page.. If equipped, install wipers, return rollers and guiding. 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

13 Preventive Maintenance and Adjustment Conveyor Belt Tensioning Conveyors with.5 ( mm) Diameter Pulleys. On tension end of the conveyor, identified with a Figure 6 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. label (Figure 6, item ), adjust head plate assembly (Figure 6, item ): On both sides of conveyor, loosen fastening screws (Figure 6, item ) and rotate pinion gear (Figure 6, item ) to adjust head plate assembly. 5 NOTE On pinion gear, do not exceed a torque of 5 in-lb (.8 Nm) for ( 05 mm) wide conveyors and 50 in-lb (.5 Nm) for an 8 (57 60 mm) wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure.. After adjusting proper tensioning, tighten fastening screws (Figure 6, item ) on both sides of conveyor to 60 in-lb (7 Nm).. If equipped with cam tracking assemblies (Figure 6, item 5), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Conveyors with Nose Bar Idlers. On tension end of the conveyor, identified with a label (Figure 8, item ), adjust head plate assembly (Figure 8, item ): On both sides of conveyor, loosen fastening screws (Figure 8, item ) and rotate pinion gear (Figure 8, item ) to adjust head plate assembly. Figure 8 5 Figure 6. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (Figure 7, item & ). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure 7 Figure 8. Adjust head plate assembly so the edge of the axle support plate (Figure 9, item ) is separated from the end of the conveyor (Figure 9, item ) by.5 (9 mm). Replace belt if proper tensioning can not be obtained within a distance of.50 (8 mm). See NOTE. Figure 7 00 Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

14 Preventive Maintenance and Adjustment Figure 9 Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment..5 (9 mm) Non V-Guided Belts Non V-guided belt conveyors are equipped with belt tracking cam assemblies (Figure 0, item ) for belt tracking adjustment. Figure 0 6 BELT TRAVEL Figure 9 NOTE On pinion gear, do not exceed a torque of 5 in-lb (.8 Nm) for ( 05 mm) wide conveyors or 50 in-lb (.5 Nm) for an 8 (57 60 mm) wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure.. After adjusting proper tensioning, tighten fastening screws (Figure 8, item ) on both sides of conveyor to 60 in-lb (7 Nm).. If equipped with cam tracking assemblies (Figure 8, item 5) position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking, next section. 5 Figure 0 When adjusting belt tracking, always adjust the discharge end of the conveyor first. To adjust belt tracking: 5. Ensure head plate fastening screws (Figure 0, item ) on both sides of conveyor are tightened. 6. On both sides of conveyor, loosen two () cam fastening screws (Figure 0, item ). Adjust cams (Figure 0, item ) until indicator slots (Figure 0, item 5) are horizontal and facing end of conveyor. Then slide cam assemblies against head plates (Figure 0, item 6) and re-tighten cam fastening screws (Figure 0, item ) to 60 in-lb (7 Nm). 7. On the side toward which the belt is tracking, loosen head plate fastening screws (Figure 0, item ). 8. With the conveyor running, use a 5 mm hex-key wrench to rotate the tracking cam (Figure 0, item ) in small increments until the belt tracks in the center of the conveyor. Then while holding the cam in position, retighten the head plate fastening screws (Figure 0, item ) with a mm hex-key wrench to 60 in-lb (7 Nm). 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

15 Preventive Maintenance and Adjustment Pulley Removal Figure A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Leaving the conveyor belt in place, remove the desired pulley following the corresponding instructions below: A Idler Pulley Removal B Drive Pulley Removal A Idler Pulley Removal. On one side of the conveyor, loosen two () head plate fastening screws (Figure, item ) and remove them. Figure. Pulley will slide out of opposite head plate and drop into slack of belt (Figure ). Figure NOTE To prevent damage to the head plates and pulley, be sure to remove them slowly because they are not attached to pulley. Figure Figure. Slide spindle out of the belt loop. Figure. Remove the head plate (Figure, item ) from the conveyor frame. 00 Series End Drive Conveyors 85-5 Rev. K 5 Dorner Mfg. Corp.

16 Preventive Maintenance and Adjustment B Drive Pulley Removal Bearing Removal & Replacement A WARNING Removal IMPORTANT Do not use any removed bearings. Replace them. Drive shaft keyway may be sharp. HANDLE WITH CARE.. On one side of the conveyor, loosen two () head plate fastening screws (Figure, item ) and remove. NOTE To prevent damage to the head plates, be sure to remove them slowly because they are not attached to pulley.. Place bearing removal tool part #5606 (Figure 6, item ) below bearing (Figure 6, item ) with lip (Figure 6, item ) located in gap (Figure 6, item ) between bearing and spindle hub (Figure 6, item 5) as shown. Figure 6 5 Figure Figure 6. Using a puller part # (Figure 7, item ), remove and discard bearing. Figure 7 Figure. Remove the head plate (Figure 5, item ) from the conveyor frame. Figure 5 Figure 7 Figure 5. Drive pulley will slide out of opposite head and drop into slack of belt.. Slide the drive pulley out of the belt loop. 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

17 Preventive Maintenance and Adjustment Replacement. Inspect the head plates bearing seating surface (Figure 8, item ). If they are worn or damaged, replace. See Service Parts on page 0. Figure 8 Drive Pulley and Idler Pulley Installation Drive Pulley Installation. With opposite head plate installed, position the drive pulley through the loop of the belt, into the opposite head plate.. Place the head plate (Figure, item ) and attach the head plate to the conveyor frame with the two () screws removed. Tighten screws 60 in-lb (7 Nm). Figure Figure 8. Inspect spindle (Figure 9, item ). Replace if worn.. Slide bearing (Figure 9, item ) onto spindle. Figure 9 Figure 9. Using an arbor press or similar device, press bearing onto pulley shaft (Figure 0). Figure Idler Pulley Installation. With opposite head plate installed, position the idler pulley through the loop of the belt, into the opposite head plate.. Place the head plate (Figure, item ) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten. Figure Figure 0 Figure 0 5. Repeat steps through for each bearing. Figure 00 Series End Drive Conveyors 85-5 Rev. K 7 Dorner Mfg. Corp.

18 Preventive Maintenance and Adjustment Nose Bar Bearing Replacement. On both sides of conveyor, use a mm hex-key wrench to loosen cam fastening screws (Figure, item ) and slide cam assemblies toward the center of the conveyor. Figure Figure. On both sides of conveyor, use a mm hex-key wrench to loosen head plate fastening screws (Figure, item ) to remove belt tension. Then remove belt from end of conveyor.. On one side of conveyor, use a mm and mm hex-key wrench to remove head plate fastening screws (Figure, item ) & (Figure, item ) and remove head plate (Figure, item ).. Slide bearing rods (Figure, item ) out side of conveyor and replace bearings (Figure, item ) as necessary. Figure Figure 5. After replacing bearings, re-install head plate (Figure, item ). Use a mm hex-key wrench to tighten one () fastening screw (Figure, item ) to 0 in-lb (. Nm). Leave two () fastening screws (Figure, item ) loose for belt tensioning. 6. Re-install belt on end of conveyor, then tension the belt. See Conveyor Belt Tensioning on page. 7. Re-position the cam assemblies against the head plates and adjust belt tracking. See Conveyor Belt Tracking on page. 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

19 Notes 00 Series End Drive Conveyors 85-5 Rev. K 9 Dorner Mfg. Corp.

20 Service Parts (5 mm) Wide Conveyor NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 9 Drive Spindle Kit 0 Nosebar Drive Idler Spindle Kit Spindle Kit 5 6 C & D Position OR 8 6 A & B Position 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

21 Service Parts 9506M Low Head Cap Screw, M6 x mm 05 Head Plate LH 07 Head Plate LH Drive Side, Position A and B 08 Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK Bearing Kit (x) 6 70 Idler Spindle, (5mm) Magnet, 0.5 Dia. x 0.5 long Sleeve, SSP Magnet Stainless Steel 9 06 Head Plate, RH M Low Head Cap Screw, M6 x 0 mm 09 Tension Slide Bar 00 Rack Gear,.5 Degree PA x P 0 Pinion, (5 mm) 0 Pinion Pin Drive Spindle, (5 mm) 760 Nosebar Drive Spindle, Lagged (5mm) 6 980M Square Key, mm x mm 7 00-LLLLL (5mm) Frame Cam Mounting Assembly 9 A 0 Drive Spindle Kit, Position A and B Grooved (Includes Items,,, 5, 9 and 5) D 0 Drive Spindle Kit, Position C and D Grooved (Includes Items,,, 5, 9 and 5) 0 NA 0 Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,,, 5, 9 and 5) ND 0 Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,,, 5, 9 and 5) T 0 Idler Spindle Kit (Includes Items, and 5 through 0) LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

22 Service Parts (76 mm) to 6 (5 mm) Wide Conveyor Drive Spindle Kit C & D Position OR Idler Spindle Kit A & B Position 6 Nosebar Drive Spindle Kit 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

23 Service Parts 9506M Low Head Cap Screw, M6 x mm 05 Head Plate LH 07 Head Plate LH Drive Side, Position A and B 08 Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK Bearing Kit (x) 6 7WW Idler Spindle Magnet, 0.5 Dia. x 0.5 long 8 506SSP Sleeve, 0.5 Magnet (Stainless Steel) 9 06 Head Plate RH M Low Head Cap Screw, M6 x 0 mm 09 Tension Slide Bar 00 Rack Gear,.5 Degree PA x P 0 Pinion Bushing 00WWM Pinion Gear 5 56WW Drive Spindle 76WW Nosebar Drive Spindle, Lagged 6 980M Square Key, mm x mm 7 0WW-LLLLL Conveyor Frame 8 05WW-LLLLL Conveyor Bed Plate Flat Head Torx Screw, M6 x 0 mm Cam Mounting Assembly A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,,, 5, 9 and 5) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,,, 5, 9 and 5) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,,, 5, 9 and 5) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,,, 5, 9 and 5) T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 0, 0, 05, 06 LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

24 Service Parts 8 (0 mm) to (05 mm) Wide Conveyor Drive Spindle Kit Idler Spindle Kit 9 5 C & D Position OR 9 Nosebar Drive Spindle Kit 8 0 A & B Position 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

25 Service Parts 9506M Low Head Cap Screw, M6 x mm 05 Head Plate, LH 07 Head Plate, LH Drive Side, Position A and B 08 Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK Bearing Kit (x) 6 7WW Idler Spindle Magnet, 0.5 Dia. x 0.5 long 8 506SSP Sleeve, 0.5 Magnet Stainless Steel 9 06 Head Plate RH M Low Head Cap Screw, M6 x 0 mm 09 Tension Slide Bar 00 Rack Gear,.5 Degree PA x P 0-LLLLL Side Rail, LH 0-LLLLL Center Rail 5 00WWM Pinion Gear 6 0-LLLLL Side Rail, RH 7 56WW Drive Spindle 76WW Nosebar Drive Spindle, Lagged 8 980M Square Key, mm x mm 9 05WW-LLLLL Side Rail RH Flat Head Torx Screw, M6 x 0 mm 005 Cam Mounting Assembly A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,,, 5, 9 and 7) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,,, 5, 9 and 7) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,,, 5, 9 and 7) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,,, 5, 9 and 7) T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 08, 0, LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Series End Drive Conveyors 85-5 Rev. K 5 Dorner Mfg. Corp.

26 Service Parts 8 (57 mm) to (60 mm) Wide Conveyor 5 Idler Spindle Kit 0 C & D Position Drive Spindle Kit OR 0 Nosebar Drive Spindle Kit 9 0 A & B Position 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

27 Service Parts 9506M Low Head Cap Screw, M6 x mm 05 Head Plate, LH 07 Head Plate LH Drive Side, Position A and B 08 Head Plate, RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK Bearing Kit (x) 6 7WW Idler Spindle Magnet, 0.5 Dia. x 0.5 long 8 506SSP Sleeve, 0.5 Magnet Stainless Steel 9 06 Head Plate, RH M Low Head Cap Screw, M6 x 0 mm 09 Tension Slide Bar 00 Rack Gear,.5 Degree PA x P 0-LLLLL Side Rail, LH 0-LLLLL Center Rail 5 00WWM Pinion Gear 6 07 Center Rail Cross Support, 8 (57 mm) 08 Center Rail Cross Support, (5 mm) 09 Center Rail Cross Support, (60 mm) 7 0-LLLLL Side Rail, RH 8 56WW Drive Spindle 76WW Nosebar Drive Spindle, Lagged 9 980M Square Key, mm x mm 0 05WW-LLLLL Conveyor Bed Plate Flat Head Torx Screw, M6 x mm 005 Cam Mounting Assembly A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,,, 5, 9 and 8) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,,, 5, 9 and 8) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,,, 5, 9 and 8) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,,, 5, 9 and 8) 5 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 8,, LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Series End Drive Conveyors 85-5 Rev. K 7 Dorner Mfg. Corp.

28 Service Parts Nosebar End Assembly Nosebar Roller Kit Item Part Number Description 0965M Mounting Block, PLT Spindle 076WW Flex Link Bar 5 Outer Side Plate 6 Inner Side Plate, LH 5 7 Inner Side Plate, RH 6 8 Head Plate Bar 7 WW Nosebar 8 WW Nosebar Rod P Knurl Pin, 0.5 DIA x 0.97 Lg 0 80 Nose Bar Roller 9058M Socket Head Screw, M5 x 8 mm 95056M Low Head Cap Screw, M5 x 6 mm 9506M Low Head Cap Screw, M6 x mm 905M Flat Head Screw, M5 x mm 5 N WW Nosebar Roller Kit (Includes Items 8 and 0) WW = Conveyor width ref.: 0, 0, 0, 05, 06, 08, 0,, 8,, 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

29 0 (76 mm) Aluminum Side Service Parts For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart 00 Guide (76mm) HS Below 6997MK0 Single Drop in Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide (76mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A Item : 00 Guide (76mm) HS Length End Guide End Guide (5mm) Left Hand N/A Right Hand N/A (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors 85-5 Rev. K 9 Dorner Mfg. Corp.

30 Service Parts 05.5 (8mm) Aluminum Side For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart Below 00 Guide.5 (8mm) HS 6997MK0 Single Drop in Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide.5 (8mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A Item : 00 Guide.5 (8mm) HS Length End Guide End Guide (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors Dorner Mfg. Corp Rev. K

31 07 Low to Side Wiper Service Parts For Conveyors For 8 Conveyors 5 00 Guide Retaining Clip See Chart Below 00 Guide 0.5 (mm) HS 00 Side Wiper Nylatron (per foot) 6997MK0 Single Drop in Tee Bar (x0) M Low Head Cap Screw M6 x 0 mm Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (5mm) Left Hand N/A Right Hand N/A (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

32 Service Parts 09 Low to High Side For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart Below 00 Guide 0.5 (mm) HS 6997MK0 Single Drop in Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors Dorner Mfg. Corp Rev. K

33 0 0.5 (mm) Extruded Plastic Service Parts For Conveyors For 8 Conveyors 5 00 Guide Retaining Clip 0005P Snap On Guide (per foot) See Chart Below 00 Guide 6997MK0 Single Drop in Tee Bar (x0) M Low Head Cap Screw M6 x 0 mm Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

34 Service Parts Adjustable Guiding Aluminum Profile Guide (60mm) 098 Aluminum Profile Guide (9mm) 0985 Aluminum Profile Guide (9mm) 0986 Aluminum Profile Guide 5 (5mm) 0987 Aluminum Profile Guide 6 (89mm) 0988 Aluminum Profile Guide 7 (mm) 0989 Aluminum Profile Guide 8 (8mm) 0990 Aluminum Profile Guide 9 (7mm) 099 Aluminum Profile Guide 0 (08mm) 099 Aluminum Profile Guide (5mm) 099 Aluminum Profile Guide (658mm) 099 Aluminum Profile Guide (96mm) 0080M Drop In Tee Bar 000 Mounting Bracket 007M Guide Mounting Shaft Vertical 5 008M Guide Mounting Shaft Horizontal MP Square Nut Cross Block Vinyl Shaft Cap P Flat Extruded Guide (per foot) 0 906M Socket Head Screw M6 x mm 9066M Socket Head Screw M6 x 6 mm 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

35 Tool-Less Adjustable Guiding Service Parts Shaft Cap Cross Block 0080M Drop-In Tee Bar 000M Mounting Bracket 5 007M Vertical Mounting Guide Shaft 6 008M Horizontal Mounting Guide Shaft MP Square Nut, M M Socket Head Screw, M6-.00 x mm M Socket Head Screw, M6-.00 x 6 mm LLLLL Aluminum Profile Guide 6068P-LLLLL Extruded Guide 5056 Tool-Less Guiding Assembly (Includes items thru 9) LLLLL = Length in inches with decimal places. Length Example: Length = 95.5" LLLLL = Series End Drive Conveyors 85-5 Rev. K 5 Dorner Mfg. Corp.

36 Service Parts 0.5 (mm) Cleated Belt Guiding For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart 00 Guide, 0.7 (mm) Cleated Below 6997MK0 Drop In Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A (658mm) Left Hand N/A Right Hand N/A Item : 00 Guide 0.5 (mm) HS Length End Guide End Guide (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors Dorner Mfg. Corp Rev. K

37 (5mm) Cleated Belt Guiding Service Parts For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart Below 00 Guide (5mm) Cleated 6997MK0 Drop In Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A Item : 00 Guide Length End Guide End Guide (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors 85-5 Rev. K 7 Dorner Mfg. Corp.

38 Service Parts (5mm) Cleated Belt Guiding For Conveyors For 8 Conveyors 00 Guide Retaining Clip See Chart Below 00 Guide. Cleated 6997MK0 Drop In Tee Bar (x0) 95060M Low Head Cap Screw M6 x 0 mm Item : 00 Guide Length End Guide End Guide (60mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A (9mm) Left Hand N/A Right Hand N/A 5 (5mm) Left Hand N/A Right Hand N/A 6 (89mm) Left Hand N/A Right Hand N/A 7 (mm) Left Hand N/A Right Hand N/A 8 (8mm) Left Hand N/A Right Hand N/A 9 (7mm) Left Hand N/A Right Hand N/A 0 (08mm) Left Hand N/A Right Hand N/A (5mm) Left Hand N/A Right Hand N/A Item : 00 Guide Length End Guide End Guide (658mm) Left Hand N/A Right Hand N/A (96mm) Left Hand Right Hand (67mm) Left Hand Right Hand (57mm) Left Hand Right Hand (877mm) Left Hand Right Hand (58mm) Left Hand Right Hand (586mm) Left Hand Right Hand Series End Drive Conveyors Dorner Mfg. Corp Rev. K

39 Flared Side Guiding Service Parts Guide Retaining Clip 0 Side Flare Mounting Guide (60mm) 0 Side Flare Mounting Guide (9mm) 0 Side Flare Mounting Guide (9mm) 05 Side Flare Mounting Guide 5 (5mm) 06 Side Flare Mounting Guide 6 (89mm) 05M Flared Guide 5 (60mm) 05M Flared Guide 5 (9mm) 05M Flared Guide 5 (9mm) 05M Flared Guide 5 5 (5mm) 05M Flared Guide 5 6 (89mm) 6997M Drop In Tee Bar M Button Head Screw M5 x 6 mm Washer M Low Head Cap Screw M6 x 0 mm 00 Series End Drive Conveyors 85-5 Rev. K 9 Dorner Mfg. Corp.

40 Service Parts Flat Belt Stand Mount Assembly Stand Mount 0050MK Drop In Tee Bar (x) 60579P Washer Square Nut M M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6 x mm Flat Belt Stand Mount Assembly Cleated Belt Stand Mount Assembly Cleated Mount Assembly 0050MK Drop In Tee Bar (x) 60579P Washer Square Nut M M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6x mm Cleated Stand Mount Assembly 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

41 Flat Belt Stand Mount Assembly for (60mm) Conveyors Service Parts Stand Mount, LH (60mm) 08 Stand Mount, RH (60mm) 60579P Washer 6997MK0 Drop In Tee Bar (x0) Square Nut M M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6 x mm Flat Belt Stand Mount Assembly for (60mm) Conveyors Cleated Belt Stand Mount Assembly for (60mm) Conveyors Cleated Stand Bracket Assembly LH (60mm) Conveyor 085 Cleated Stand Bracket Assembly RH (60mm) Conveyor 60579P Washer 6997MK0 Drop In Tee Bar (x0) Square Nut M M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6 x mm Cleated Belt Stand Mount Assembly for (60mm) Conveyors 00 Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

42 Service Parts Connecting Assembly without Stand Mount 0858 Frame Connector Bar 0859 Frame Connector Plate 9506M Low Head Cap Screw M6 x mm 086 Connecting Assembly without Stand Mounts Flat Belt Connecting Assembly with Stand Mount Stand Mount Square Nut M6 5 mm x 0 mm 60579P Washer 0858 Frame Connector Bar M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6 x 6 mm Flat Belt Connecting Assembly with Stand Mounts 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

43 Cleated Belt Connecting Assembly with Stand Mount Service Parts Cleated Stand Bracket Square Nut M6 5 mm x 0 mm 60579P Washer 0858 Frame Connector Bar M Socket Head Screw M6 x 0 mm M Low Head Cap Screw M6 x 6 mm Cleated Belt Connecting Assembly with Stand Mounts (5mm) to 6 (5mm) Flat Belt Return Roller Return Roller Guard Short 087 Return Roller Clip Bearing 9 00 Dowel Pin M Low Head Cap Screw M6 x 6 mm Roller Assembly (Includes Items, and ) (5mm) to 6 (5mm) Flat Belt Return Roller Assembly 00 Series End Drive Conveyors 85-5 Rev. K Dorner Mfg. Corp.

44 Service Parts 8 (0mm) to (60mm) Flat Belt Return Roller Return Roller 087 Return Roller Clip 09WW Return Roller Guard 0WW Return Roller Rod M Low Head Cap Screw M6 x 6 mm 6 08WW 8 (0mm) to (60mm) Flat Belt Return Roller Assembly WW.= Conveyor width ref.: 0, 0, 0, 05, 06, 08, 0,, 8,, Cleated Belt Return Roller Return Roller Guard Short 088 Cleated Return Roller Clip Bearing 9 00 Dowel Pin M Low Head Cap Screw M6 x 6 mm Roller Assembly (Includes Items, and ) 7 08 Cleated Belt Return Roller Assembly 00 Series End Drive Conveyors Dorner Mfg. Corp Rev. K

45 Conveyor Belt Part Number Configuration Figure 5 Service Parts 0 M WW LLLL A PP BB C M WW LLLL A SSSS DORNER MFG. CORP HARTLAND, WI USA SERIAL # Flat Belt Part Number Configuration Refer to Dorner patent plate (Figure 5). From the model number, determine conveyor width ( WW ), length ( LLLL ) and belt type ( BB ). Use data to configure belt part number as indicated below. *Add V for V-guided belts. Figure 5 MODEL # Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 5). From the model number, determine conveyor type ( T ), width ( WW ), length ( LLLL ), cleat type ( C ) and cleat spacing ( SSSS ). Use data to configure belt part number as indicated below. *Add V for V-guided belts. - WW LLLL / BB V* T - WW LLLL C SSSS V* / V* (Fill In) / V* (Fill In) 00 Series End Drive Conveyors 85-5 Rev. K 5 Dorner Mfg. Corp.

46 Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return.. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 0 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Product Line 00 Conveyors Gearmotors & Mounting Packages Support Stands Product Type Standard Products Accessories Spare Parts (non-belt) Spare Belts - Standard Flat Fabric Spare Belts - Cleated & Specialty Fabric Spare Belts - Plastic Chain Engineered to order parts All equipment and parts Modular Belt 00 Precision Move Modular Belt 00 0% return fee for all products except: 50% return fee for conveyors with modular belt, 00 LPZ cleated belt or specialty belts non-returnable case-by-case 00 Precision Move Controls 700 / % return fee for all products non-returnable Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 05 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI USA TEL (USA) FAX (USA) Internet: Outside the USA: TEL FAX Rev. K Printed in U.S.A.