ROTARY TABLE OPERATION AND SERVICE MANUAL HORIZONTAL AND VERTICAL. Horizontal & Vertical. Rotary Table (HVRT) Tilting Rotary Table

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1 Horizontal & Vertical Rotary Table (HVRT) OPERATION AND SERVICE MANUAL Tilting Rotary Table Horizontal & Vertical Rapid Indexer VERTICAL AND HORIZONTAL ROTARY TABLE

2 This Horizontal & vertical table is so designed as to permit machining operations at a higher dimension. The base can be used in a vertical position to enabling to carry out center work. Dimensions Horizontal & Vertical Rotary Table Order No. TABLE DIMENSION BASE DIMENSION OVERALL OVERALL CENTER BASE BASE BASE T-SLOT Weight TABLE HIGHT TYPE T-BOLT LENGTH HEIGHT HEIGHT LENGTH WIDTH HEIGHT WDITH OF SIZE CENTER Kg/lb SLOT BORE Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm mm Kg lb Gear ratio 0./ 0././ 00././../././ / M MT-. 0: 0./ 0././../ / M MT-. 0: / / M MT-.. 0: / 0 0././ / M0 MT- 0: / 0./ 0./. 0 0./ / M0 MT- 0: D L H W L 0 HVRT - 0 HVRT - 0 HVRT - 0 HVRT - 0 HVRT - HVRT - HVRT - Worm Thrust Ball Bearing - 0 Worm Metal Collar Vernier Ring Hand Wheel Micro Collar 0 HVRT - 0 HVRT - 0 HVRT - 0 HVRT - 0 HVRT - 0 HVRT - 0 Main Body Worm Wheel Ball Bearing - 0 Table Thrust Ball Bearing - 0 Threaded Collar HVRT - HVRT - HVRT - HVRT - HVRT - HVRT - HVRT - 0 HVRT - HVRT - Worm Ring Washer Cap Screw Metal Setting Screw Vernier Ring Handle Clamp Screw Clamp Piece Clamp Handle Handle

3 Horizontal & Vertical Tilting Rotary Table FREE POSITION ALIGN WITH X-Y- CO, ORDINATES OF MACHINE TO CENTRALIZE IF GRUB SCREW LOOSE THEN LOCK ROD CAN BE MOVED IF GRUB SCREW LOOSE THEN LOCK ROD CAN BE MOVE LOCK POSITION UN LOCK POSITION Aligning the center of the Rotary Table to the spindle is essential for achieving quality results. Position the spindle over center of the Rotary Table and touch all four sides (inside outside) until all sides read "0" on the indicator (to rotate the Spindle and not the Rotary Table).

4 Horizontal & Vertical Tilting Rotary Table Dimensions Order No. TABLE DIMENSION BASE DIMENSION OVERALL OVERALL CENTER BASE BASE BODY Weight TABLE HIGHT TYPE T-BOLT TILT BODY LENGTH HEIGHT HEIGHT LENGTH WIDTH HEIGHT OF SIZE CENTER HEIGHT Kg/lb BORE Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm SLOT mm Inch mm Kg lb Gear ratio./ 0./././././././ M MT- //. 0: 0./././ 0././ 0./ 0 M MT : D L W H 0.00 A CH ±0. H L A Base Main Body Worm Pin Worm On Off Ring For Eccentric Pin Vernier Ring Micro Collar Handle Wheel Clamp For Table Clamp Screw /" X 0" Clamping Handle Vernier Ring Handle Side Clamping Piece Table Helix Gear Part Side Mounted Piece Bottom Table Clamp. Plate Pin With Mark. For Tilting Body Pin For Tilting Body Key For Base Worm Clamping Nut Washer /" Oil Nipple Allen Screw Allen Screw Allen Screw Grub Screw Allen Screw Allen Screw Allen Screw Grub Screw Allen Screw Grub Screw Allen Screw Handle Spl. Bolt /" X 0" Key For Handle

5 Horizontal & Vertical Rotary Table. The worm gear is 0:. One turn of the handle moves the table by Micro - collar is graduated in steps of min. Vernier scale makes settings down to 0 seconds possible 0, 0 (0 seconds for 0, 0, 0). Dividing of to 00 can be carried out quickly and accurately by attaching a Dividing Mechanism.. Center work can also be carried out by using the base in the vertical Position in conjunction with a tailstock.. Use the degree scale on the outer edge of the table (scale reading = degree) a To use the degree scale on the table top, disengage the worm by unlocking the T screw and rotating the pin on the worm collar clockwise. The table can be rotated by hand and can be locked in any position using the lock clamps.. Use the degree handwheel (scale on handwheel = degrees and minutes) a To use the handwheel, unlock or loosen the T screw and rotate the pin on the worm collar anti-clockwise and when the worm has engaged, lock or tighten the T screw. If the worm collar will not rotate easily, it may be necessary to rotate the handwheel while keeping pressure on the pin so the worm will mesh or engage. The hand wheel is divided into degrees and minutes eg: degrees per revolution or ratio of 0:. The minute divisions on the handwheel can be further divided into 0 seconds using the vernier scale.. Use the index method (use index plates and refer index table) a To use the index method first refer to the index table to select the index plate with the correct holes on the circle. (See Index table located on the Page- back of this manual) b To use the index plates, the hand wheel must be removed by loosening the centre retaining screw and washer. c Mount the appropriate index plate with the correct number of holes to the collar with screws. d Next fit the sector arms (the brass pieces) and adjust the sector arms for the correct number of holes. Holes are counted after the pin or first hole. So for six holes, sector arms are actually set for seven holes ie; pin + holes. e Fit the retaining washer in the groove in front of the sector arms. f Fit the crank with the spring loaded handle, adjusting so the plunger lines up with the correct circle of holes. Tighten with the screw and washer that held the handwheel. g To index, rotate the handle the correct number of full turns anf then using the sector arms to measuer the number of holes. After the handle is locked in, rotate the arms ready for the next cycle or index. Eg: For tooth gear or divisions, Use the hole plate. Set the sector arms for holes then rotate the handle full turns plus holes. If in doubt, have a practice run WORM SHAFT MAIN BODY WORM METAL SCREW A STEEL BALL SCREW B SHOWING SECTION A B. Adjusting Mesh of worm Gear:- Loosen the metal clamp handle and turn the switch metal clockwise until it touches the stopper. The worm gear has now been disengaged. Turn it counterclockwise until it touches the stopper, the worm and gear wheel will engage. Tighten the metal clamp handle after engagement. An additional adjustment can be obtained by removing the screw A and steel ball and turning the inner screw B counter clock-wise so bringing the worm in closer engagement with the gear wheel. Turning clock-wise brings the worm away from the wheel. After adjustment insert the steel ball and tighten screw A. Axial Adjustment of Worm shaft:- When axial slack occurs gear adjustment is carried out by tightening the inside worm shaft nut after the handle, vernier ring and switch metal have been removed. After adjustment, lock the nut on the shaft by means of the set screw. (The ROTARY TABLE has an adjustment, nut, which can be used after removal of the handle.)

6 Horizontal & Vertical Rotary Table SPECIAL ACCESSORIES TAIL STOCK The height can be varied when working with different index centers, while the angle of inclination can be changed for various machining applications. In addition, the tip of the center is finely rotatable. Clamping is made by tighting of bolts Order No. & Dimensions for Unit mm/in. Order No. R Maximum Inch./././ Center Height mm 0 00 Minimum Inch././././ mm 0 0 Suitable for 0, 0, 0 0, , 0, 0, 0, , 0, 0, 0, To install the Tailstock to your Milling Table: Secure the Rotary Table in the vertical position on the Milling Table. Install the Tailstock onto the milling table so the dead center of the Tailstock is inline with the center of the Rotary Table. Slots are provided for keys to help with alignment of centers. Align the dead center of the Tailstock by loosening the hex bolts located on the side of the Tailstock. With a precision level or indicator (depending on tolerance of work being performed), make the dead center parallel to the horizontal plane and on center with Rotary Table center. L H L Main Body Adjusting Block Adjusting Nut Stud Ring Dead Center Hex Bolt Washer Hex Nut L W Dimensions (inches) Base Length (L) NF -/ NF -/ Base Width (W) -/ -/ Base Height (H) -/ -/ Height min/max (L/L) Spindle Horizontal Displacement -/ / -/ -/ / -/ -/ Alignment of Y axis Alignment of Z axis.

7 Horizontal & Vertical Tilting Rotary Table DIVIDING MECHANISM & INDEXING PLATES Simple indexing consists of a series of preset holes in a backing plate, these divisions are provided for the most common angles (such as 0, and 0 ). The remaining divisions of a circle are provided by manually rotating the dividing arm using index plates. Calculations are required to use this method. Order No. 00 Order No Sector Arm Screw M - x0 Set Screw M - x Flat Washer mm Crank Handle Sector Arm Spring Dividing Plate -0 Dividing Plate - Dividing Plate Sector Arm Screw /" - Set Screw M - x Flat Washer mm Crank Handle Sector Arm Spring Dividing Plate - / - Dividing Plate - / - Description of In the index table. This table is the one being calculated for the index plate with hole number shown below. NUMBER OF HOLES DP-00 A Plate...,,,,, 0 B Plate...,,,,, C Plate...,,,,, DP-0 A Plate...,, 0,,,,,,,,,,,,,,, B Plate...,,,,,,,,,,,,,,, Dimensions Order No Dividing plate set screw PCD..Ø (holes) PCD.. Major dimension of DM Inner diameter of sector arm Inch 0.. mm. Outer diameter of spring clip Inch 0.. mm Grove width in handle plate Cutting gears Machining hex or square on a shaft Drilling holes equal distance around a circle eg holes in a flywheel Used as an adjustable angle plate - eg machine one face then rotate 0 degrees and machine the next face Milling a radius or an arc Create wheels with spokes by using the rotary table to machine out the triangular shaped holes in a wheel Inch mm 0 Weight Kg. lb.. Shipping Measurement ft Indexing Plates Suitable for 0, 0, 0,, 0, 0

8 IN CASE OF AN OPTIONAL DM DEVICE ATTACHED Horizontal & Vertical Rotary Table Indexing of to 00 can be made accurately and quickly. Equation of Indexing Since the worm ratio is : 0, when the handle is made to rotate a 0 revolution, the table therefore will rotate a /0 revolution. The relationships between handle revolution 'N' and dividual number 'T" to be sought are shown in the following equation: N= 0 T Remarks: The index table on Page-0 is made on the basis of this equation. (Example) In case where the operator wants to index the position divided into equal parts. Hints on operation As for dividual numbers, the number of crank handle revolutions (N) is / as shown in the table on Page- 0 so that the handle should be rotated a full 0 revolution three times plus an interval of nine holes. (in this time, it means hole intervals not hole numbers). After setting this point as a start point, rotate the handle a full 0 revolution three times plus an interval of nine holes. When the procedure is repeated in turn as many as times, the indexing of dividing into equal parts is thus achieved. Worm Wheel Worm Sharft Crank Handle Sector OPERATIONS OF CRANK HANDLE AND SECTOR In case of Example 'Division into Equal Parts' aforesaid, it is natural that indexing operation should proceed with the intervals of nine holes after setting the index plate (B plate) on which a row of holes are provided. But in this method, the operator has to count nine holes' intervals one by one. He must feel inefficient. In this viewpoint, it is necessary to use a device called 'sector' to avoid such troublesome procedures. The following will describe some necessary procedures for operation of the sector. a. Loosen the crank handle lock nut, adjust its length so as to cause the index, pin to fall in the train of holes, and retighten it. b. Loosen the set-screws of the sector, open two arms in accordance with the interval of nine holes (total numbers of holes are ten), and retighten with set-screws. c. First, bring the left arm of the sector near to the index pin's left side. d. Next, rotate the crank handle clock-wise to apply it to the right arm of the sector so that the index pin will fall in the hole located at this right arm's left side surface. e. Rotate the sector clockwise this time, and put the right side surface of the life arm to the side surface of the left arm to the left side of the index pin. In this time, the relationships between the index pin and the sector's left arm in their positions are the same as in Par. c). The index plate hole that actually accommodates the index pin is located at the point where goes across ten holes to the right away from the hole as in Par. c) f. Repeat the same procedures as necessary. Index Pin Crank Handle OPERATORS RESPONSIBILITY:- Please take the time to read the users instructions. Descriptive notations in our catalogue and discussions with staff are offered as a guide only. Purchasers must satisfy themselves as to (a) The suitability of the product for their particular application and (b) The process by which the product is used.

9 Horizontal & Vertical Tilting Rotary Table Rotary Table Clamping Kit SET No. 00 SET No Rotary Table -/"/0mm Clamping Kit pcs Rotary Table "/0mm Clamping Kit pcs SET No. 0 SET No. 0 0 Rotary Table "/00mm 0 Rotary Table "/mm Clamping Kit 0pcs 00 Clamping Kit pcs Rotary Table Clamping Kit jaw Chuck SET No. 0 SET No. 0 0 Rotary Table -/"/0mm 0 Rotary Table "/00mm jaw Chuck Self Centring W/ Aluminium Plate 0mm jaw Chuck Self Centring W/ Aluminium Plate mm 00 Clamping Kit pcs 00 Clamping Kit pcs SET No. 0 SET No. 0 0 Rotary Table "/0mm 0 Rotary Table "/mm jaw Chuck Self Centring W/ Aluminium Plate 00mm 0 jaw Chuck Self Centring W/ Aluminium Plate 0mm 00 Clamping Kit pcs 00 Clamping Kit pcs

10 Horizontal & Vertical Rapid Indexer. Jaw chuck fitted Head The big range clamping capacity.. Dividual number -notch ( each). Table scale, for angular indexing. Horizontal / Vertical & direction. Suit for milling & drilling machine using. Optional: Tailstock Nr 00 0 h h H d L W L Main Body Table Back Plate Collar Lock Bush Screw Rotary Table Handle Clamp Piece Clamp Lock Clamp Handle Chuck Assembly Jaws Chuck Key Pinion Scroll Plate CHARACTERISTIC Useful for Direction horizontal & Vertical milling and drilling operations. It has a Jaw chuck fitted on the head for big range clamping. The indexer has a simple rapid operation with Dividual number - notch ( each) and a Table scale of for angular indexing. RAPID INDEXER Order Nr. A B C D E Inch mm Inch mm Inch mm Inch mm Inch mm Weight Kg. 0 -/ 0 -/ 0 -/ 0 -/ / -/ -/ -/ -/ / 0 -/ 0 -/ 0 -/

11 For index numbers greater then 0, use formula A0 B A0 B A0 C B A A A A0 B B B A0 A0 C A B B A B A B A0 C A C A0 C B C B C A C A /0 / /0 / 0/0 / / 0/ / / 0/0 / / / /0 /0 / / / / / / / / 0/0 / / / /0 / / / / / / / / A A A B A A A B A A A B A B A A A A A A B A B A B A B A0 A B A0 B A B B A B A A B A A A A A B A A A A B A A A B A 0 0 / / / / / / / / / / / / / / 0/ 0/ / / / / / / / / / / / /0 / / 0/0 / / / / / / / / / / / / / / / / / / / / / / / / / A A A0 A A A A0 B A B A A B A A A B B A B A A B A B B A A B A B B A A B A A0 A B A B B A B B A B A A A B A B B A B A A A B A A B A0 / / /0 / / / 0/0 / / / / / / / / / / / / / / 0/ / / / / / / / / / / / / / / /0 / / / / / / / / / / / / / / / / 0/ / 0/ / / 0/ 0/ / 0/ 0/ / A B A B A0 B B C B B B A0 C A0 C A A C C B B C A A C B A0 / / / / 0/0 / / / / / / /0 / /0 / / / / / / 0/ / / / / 0/ /0 Number Plate and Circle Complete Turns Part of Turn Number Plate and Circle Complete Turns Part of Turn Number Plate and Circle Complete Turns Part of Turn Number Plate and Circle Complete Turns Part of Turn DP - for HV-0, DP - for HV- DP - for HV- Horizontal & Vertical Tilting Rotary Table Horizontal & Vertical Tilting Rotary Table 0

12 Lathe Chuck Multi use ORD.NO 0 0 0A ITEM jaw Chuck Self Centring with Back Plate Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Back Plate jaw Chuck Self Centring with Back Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Aluminium Plate jaw Chuck Self Centring with Aluminium Plate CHUCK SIZE mm 0mm 0mm 00mm mm mm 0mm 0mm 0mm 00mm SUITABLE ROTARY TABLE " / mm " / 00mm " / mm " / 0mm " / 00mm " / mm " / mm " / 00mm " / mm " / 0mm ORD.NO 0 0 ITEM jaw Chuck with Back Plate Independent Jaw jaw Chuck with Aluminium Plate Independent Jaw CHUCK SIZE 0mm 0mm SUITABLE ROTARY TABLE " / mm " / 00mm ORD.NO ITEM CHUCK SIZE jaw Chuck Self Centring with MT Shank jaw Chuck Self Centring with MT shank jaw Chuck Self Centring with MT Revolving Shank jaw Chuck Self Centring with MT shank jaw Chuck Self Centring with MT shank jaw Chuck Self Centring with MT Revolving Shank jaw Chuck Self Centring with MT Revolving Shank jaw Chuck Self Centring with MT Revolving Shank 0mm 0mm 0mm mm mm mm 0mm M- mm M- ORD.NO ITEM CHUCK SIZE jaw Chuck with MT Shank Independent Jaw jaw Chuck with MT Shank Independent Jaw jaw Chuck with MT Revolving Shank Independent Jaw 0mm 0mm 0mm ORD.NO ITEM CHUCK SIZE jaw Chuck Self Centring with Back Plate Myford Threaded jaw Chuck Self Centring with Back Plate Boxford Threaded jaw Chuck Self Centring with Back Plate Myford Threaded jaw Chuck Self Centring with Back Plate Boxford Threaded jaw Chuck Self Centring with Back Plate Myford Threaded jaw Chuck Self Centring with Back Plate Boxford Threaded jaw Chuck Self Centring with Back Plate Myford Threaded jaw Chuck Self Centring with Back Plate Boxford Threaded 0mm 0mm 00mm 00mm mm mm 0mm 00mm

13 Lathe Chuck Multi use ORD.NO ITEM CHUCK SIZE jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring 0mm x M x.0 0mm 00mm mm 0mm 00mm 00mm 00mm ORD.NO ITEM CHUCK SIZE jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring jaw Chuck Self Centring 0mm x M x.0 0mm x M x.0 0mm 00mm mm 0mm (0mm) 00mm ORD.NO ITEM CHUCK SIZE jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body jaw Chuck Self Centring Steel Body 0mm M- x.0 0mm M- x.0 mm M- x.0 mm M- x.0 0mm M- x.0 0mm M- x.0 mm M- x.0 mm M- x.0 ORD.NO ITEM CHUCK SIZE jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent jaw Chuck Independent 0mm M x.0 0mm M x.0 0mm 00mm mm 0mm 00mm 00mm 00mm

14 Horizontal & Vertical Rotary Table SET No Rotary Table "/mm jaw Chuck 0mm with Aluminum Back Plate 0mm Rotary Table 0 Universal 00 Clamping Kit 0pcs. SET No Rotary Table "/mm 0 jaw Chuck Self Centring with Aluminum Back Plate 0mm 00 Clamping Kit 0pcs. SET No Rotary Table "/mm jaw Chuck with Back Aluminum Plate mm Clamping Kit 0pcs. jaw Chuck jaw Chuck SET No Rotary Table "/mm 00 jaw Chuck Self Centring Steel Body with Aluminum Back Plate mm Clamping Kit 0pcs. jaw Chuck Clamping Kit SET No Rotary Table "/00mm jaw Chuck with Aluminium Plate 0mm Rotary Table 0 Universal 000 Clamping Kit 0pcs. SET No Rotary Table "/00mm 0 jaw Chuck Self Centring with Aluminium Plate 0mm 0 Universal 000 Clamping Kit 0pcs. Clamping Kit jaw Chuck 0 0 SET No. 00 Rotary Table With Tilting "/00mm jaw Chuck with Aluminium Plate 0mm Rotary Table With Tilting 0 Universal 000 Clamping Kit 0pcs. SET No. 0 jaw Chuck 0 Rotary Table with Tilting "/00mm jaw Chuck Self Centring with Aluminium Plate 0mm Clamping Kit 0pcs. Clamping Kit SET No. 0 0 Rotary Table WITH TILTING "/00mm 0 jaw Chuck Self Centring with Aluminium Plate 0mm 000 Clamping Kit 0pcs. jaw Chuck

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