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- Winfred Crawford
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1 Version (See ck cover)
2 Picture of Gulf Cost Figure 1 The Gulf Cost Supply office (left) nd mnufcturing fcility. To ssure uniformity nd consistency in mnufcture, Gulf Cost pnels nd trim re fricted using stte-of-the-rt computerized equipment t fcilities locted in Florid t Horseshoe Bech, Sering, nd Sturt. Pnels re roll-formed to the lengths specified y customers from 26 g. steel, 24 g. steel nd luminum coil stock, ville in totl of more thn 40 colors (depending on the type of mteril), nd redy for either customer pickup or on-site delivery. 5-v pnels crry minimum 25-yer limited coil mnufcturer s finish wrrnty. Your Gulf Cost representtive is witing to ssist you in mking the est choice for your prticulr roofing needs. 12 Figure 3 The 5-v pnel, with stritions (top), nd without stritions (ottom) Figure 2 The Gulf Cost 5-V Roofing Pnel Gulf Cost 5-V pnels re strong, durle, economic, nd ttrctive nswer to the growing demnd for the metl roofing needs of homes, usinesses, nd griculturl nd utility uildings in Florid nd southern Georgi. These pnels provide 24-inch coverge with the trditionl older-style look tht 5-V ffords, using doule off-set overlpping ri feture tht ssures wter-tight sel. 4 loctions of Gulf Cost Supply. Gulf Cost s 5-v pnel is produced in re, AZ-55 hot dipped Glvlume finish conforming with ASTM A-792 Structurl Steel Grde 80. The AZ-55 Glvlume finish is not only durle nd cost effective, ut offers the reflectivity which is so vlule here in the South. The pint system employed on our pinted pnels offers optimum exterior protection plus superior resistnce to corrosion nd ultrviolet rdition tht conforms with ASTM A-755. All of Gulf Cost Supply s 5-v finishes re of the highest known qulity in the industry Gulf Cost lso stocks specil low profile reflective foil insultion, roll-up doors, fsteners, selnts, closures, trims, nd other ccessories to meet every need of either the do-it-yourself home owner or the roofing contrctor. Both in-stock nd custom-mde flshings nd trims re ville in ll colors s well. 1(888) FAX (352)
3 Instlltion of Pnels Roof Pitch Gulf Cost roofing pnels require certin degree of pitch to ensure proper wter dringe. Florid Building Code requires minimum pitch of 3/12. This mens tht the minimum roof slope required for ll pnels is 3 inches of rise per foot. As generl principle, the less steep the roof, the more necessry the use of ridge closures, nd the more necessry lso tht utyl selnt e used t ll side-lps to prevent wter from siphoning over the ris (see Figure 7 on pge 6). Consult our representtive for recommendtions for your prticulr roof pitch, nd out roofing options if you hve less thn 3/12 pitch. Roof Preprtion Oil-cnning is wve-like, rippled ppernce extending up the length of the pnel fter it hs een instlled on the roof. Any irregulrities in the roof, including uneven plywood joints, wrped plywood, uneven trusses, poor ppliction of underlyment, the use of utton cps with felt pper, etc., cn promote oil-cnning. Cre should e tken to provide flt, uniform surfce on which to ttch the pnels. See pge 7 for more detils. Roof Appliction Pnel instlltion should egin t the gle end of the roof opposite the previling rin-ering wind (this will provide dded ssurnce ginst wind-driven rin eing forced under the lps). Mesure one full pnel width in (pprox. 26 ) from the roof edge. At this point chlk line from ridge to eve ( void getting chlk on pnels since it my discolor them). Plce the leding edge of the first pnel long this line. It is extremely importnt tht this pnel e lid squre to the eve nd ridge so tht the remining pnels will line up squre on the roof frme. It is wise to hve person t the eve nd t the ridge to ensure tht the proper pnel coverge is eing mintined cross the roof. Also e sure tht the pnels re properly side-lpped (see fig. 7 on pge 6). In pplictions where end-lpping is necessry, the upper pnel on the slope should lp over the pnel tht is lower on the slope. Lower roof pitch requires greter mount of pnel overlp. All endlp pplictions require two horizontl rows (cross the pnel) of utyl selnt tpe nd proper fstening to provide mximum wter sel. An overhng of 2 to 3 inches is recommended to provide drip edge, while only 1 inch overhng is necessry where gutters re used. The open pnel ris t the eve cn e seled with inside closures. For mximum wether-tightness, row of utyl tpe cn e pplied ove nd eneth inside closures. Trimming nd Cutting Steel Pnels The est device for cutting steel pnels cross the profile is either portle or hnd sher, or niler. Nilers, however, nd especilly Crorundum ldes on electric sws, do hve tendency to either leve hot metl prticles tht cn urn pint surfces or leve rust mrks on pnels nd trim. The sme is true of ny filings left on the roof cused y the ppliction of screws. Cre should e tken to rush ll such prticles from roof surfces fter ppliction. To cut pnels lengthwise: Note crefully where the pnel is to e cut, nd, using stright-edge, score deeply down the length of the pnel with shrp-pointed utility knife. Folding the pnel long the score mrk, nd ending ck gin if necessry, should produce clen rek in the pnel. CAUTION! clen ll metl shvings nd prticles off of roof to void unsightly rust stins 1(888) FAX (352)
4 Residentil Trim Endwll flshing (p. 10) Gle trim (p. 9) Vlley (p. 8) Ridge cp (p. 11) Sidewll Flshing (p. 9) Eve drip (p. 8) Roll Lite Door Trnsition Flshing (p.10) Figure 4 Roofing trims nd flshings re nmed y the loction or function of tht prticulr piece on the uilding. 1(888) FAX (352)
5 Ordering Roof Pnels nd Screws Cre should e tken to order pnels of the correct length to void hving to mke corrective mesures fter purchse. Pnel lengths should fll 2 to 3 inches short of the ridge when vented ridge is desired, nd should extend 2 to 3 inches pst the eve to llow sufficient drip edge (except s noted on pg. 3 concerning gutters). The Gulf Cost sles personnel re redy to ssist customers with informtion specific to their prticulr roof. Specilly-wshered screws pplied through the flt of the metl is the most recommended method used to ttch roofing pnels. 1-inch screws cn e used if penetrtion of only ¾ inch is either necessry or desired; otherwise, 1½ inch screws re usully recommended. 2½ inch screws re lso ville, nd re often used y those who dhere to through-the-ri fstening, nd for ridge-cp ppliction. See pge 6 for more informtion on screw spcing nd ordering. Ordering nd Applying Trim The most common flshing for metl roofing is the ridge cp, which is used t the pek of roof where two opposing roof slopes join. Other flshings include trnsition flshing, end wll nd sidewll flshings, nd vlleys (see digrm on left for ppliction). Eve flshings include gle flshing nd eve drip, either of which re often pplied ove fsci trim. When roof pitch exceeds 5/12 ( 5 inch rise in 12 inches), the slope of the roof should e mentioned when ordering ridge cps, endwlls, nd eve drip. When steeper roof slope meets lesser slope, oth slopes should e mentioned when ordering trnsition flshing. At the gle edge the use of gle trim dds to the ppernce of the structure nd protects the fly-rfter, nd sidewll flshing is used where the side of pnel utts up ginst n djcent wll. In either cse, the instller should e creful to sel etween the gle rke or sidewll nd pnel with utyl selnt tpe, nd to fsten the rke every 6" to 12" up the slope of the roof with the pproprite screws. If eve drip is used on the gle, the numer of 90 degree eve drip should e specified seprtely from tht used on the drip edge when ordering. To prevent penetrtion of wter, insects, nd deris t the ridge, outside closures my e inserted etween the ridge cp nd the top end of the pnel. Screws re pplied through the ridge cp, closure, nd ri in t lest every other ri of the pnels. At lest 1½" (nd up to 2½") screw should e used for ttching ridge cps. Self-drilling lp screws cn lso e used to ttch ridge cps. Keep Mterils Dry! Pint nd finishes of Gulf Cost pnels nd trim re designed to withstnd severe rin nd wet wether conditions. Neither pint, glvnized, or Glvlume finishes, however, re designed to e in continuous contct with wter for long periods of time. Dmge will result if uninstlled pnels or trim re llowed to remin wet in storge. Be sure to store mteril tht will not e instlled immeditely in dry loction. Wet mteril should e ir-dried nd re-stcked if instlltion is not plnned right wy. 1(888) FAX (352)
6 liner feet of pnels in your order How to figure screws: For 16-inch spcing etween rows of screws, multiply the totl liner feet of metl times 2. Exmple: your order is 1250 feet of 5-V roofing x 2 = 2500 screws See tle elow for other spcings, or contct your Gulf Cost representtive for free estimte. Gulf Cost Supply crries screws in 4 different lengths: 1 in., 1½ in., 2 in., nd 2½ in. 1-inch screws will penetrte the decking y out ¼ inch, ut the 1½ inch re the est ll-purpose size, nd Screw Spcing 12 inch 16 inch Figure 6 5-v pnel screw clcultion chrt 5VCRIMP cost the sme mount. 1½-inch screws re necessry for Pnel lp detil Alternte fstener plcements (see product pprovl) purlin-ering leg Apply selnt to lp decking Rfter overlp Figure 7 On low-pitched roofs utyl tpe or culk should e pplied t the pnel lp to keep wter from overflowing the lp. Product pprovls llow for screw plcement to e either "in the ri" or "eside the ri". Note tht the short purlin-ering leg should go on the under side of the lp. ttching ridge cps nd other trim tht sits ove the ris. If cre is tken, metl roofing ppliction cn e ided y pre-drilling pnels, llowing screws to go quickly nd ccurtely into the desired spcing. Pre-drilling in stcked pnels will work provided tht pilot holes re plced ccurtely in the proper loctions on pnels (turn pnels over to drill). To pply metl roofing over existing shingles, we recommend first overlying the shingles with properly ttched 1x4 purlins. For solid decking, t lest ½-inch plywood or its equivlent is required, nd this should e overlid with felt pper. Codes llow re-roofing over shingles without the use of ttens providing the roof hs een checked y licensed roofing contrctor to insure levelness nd pullout integrity. Figure 8 For strited pnels with fsteners eside the ri, fstener wsher should lmost touch ri (fsteners in the strition will cuse unsightly dimpling in the pnel). Verticl spcing of screws cn e up to 16" for pplictions eside the rips, nd up to 12" for pplictions in the ris. See product pprovl for correct spcing. Figure 8 Screws should e plced in the ri furthest from the exposed lp (see Fig. 7 ove). Product pprovl lso llows plcement on the flt eside the ri. For strited pnels with fsteners eside the ri (Fig. 8), fstener wsher should lmost touch ri (fsteners in the strition will cuse unsightly dimpling in the pnel). 1(888) FAX (352)
7 Policies All trim is mnufctured from our est prime coil stock, nd is returnle s long s it is deemed y our compny s representtive s eing in good, clen, reslle condition, free from scrtches, mrs, nd other dmge. The sme generl principle pplies lso to the return of other ccessories such s screws, oots, closures, etc. Trim tht is custom-mde is not returnle, nd is considered the property of the customer once it hs een mde, whether pid for or not. Roofing pnels my e returned in the ove sme good condition to e resold s economy mteril, nd therefore re not fully refundle. Delivery policy Delivery chrges pply to ll orders where delivery is requested. Plese consult your Gulf Cost sles deprtment for detils. Sles tx All orders picked up t Gulf Cost Supply, nd ll orders delivered within the stte of Florid, re suject to stte sles tx. Tx exemptions should e verified prior to delivery or customer pickup. Wrrntied products All 5-V orders nd 5-V trim re mnufctured from prime coil stock nd come with either 40-yer (pinted) or 25-yer (Glvlume) coil mnufcturer s wrrnty. Indemnity All prices nd designs re suject to chnge without notice Disclimer While we hve mde every ttempt t ccurcy in this mnul, we re not responsile for typogrphic, printing, or technicl errors. While ll trim dimensions shown in this mnul re close pproximtion, ctul dimensions my vry, nd improved designs my replce older ones. Oil Cnning repeting, wve-like ppernce in the length of the pnel is common nd often unvoidle phenomenon in metl pnels like non-strited 5-v roofing tht hve lrge, flt res within the pnel. It is therefore not defect, nor cuse for rejection. If oilcnning is undesirle for your roof, plese consider strited 5-v ( fig. 2) or other roofing styles ville t Gulf Cost Supply. Return policy All pnel orders nd specil order (non-stock) trims re considered the property of the customer nd non-refundle once they re mnufctured. Stndrd trim nd ccessories re refundle providing they re returned in clen, reslle condition. For detils, go to nd click on No Hssle Return Policy t ottom of pge, or cll Gulf Cost Supply to sk specific questions out returns. 1(888) FAX (352)
8 Eve drip with fsci nd inside closure Figure 9 Eve drip nd fsci give finished look long the drip eve of the house, s well s providing protection for the mterils they cover. The eve drip should completely cover the top edge of the fsci. Inside closures, which sel off the open ris of the pnels, re optionl. pnel eve Eve Drip & Fsci 3" ED-1 style eve drip ( FHA ) ED-3 style eve drip 3 2 / 8" fsci For custom eve drip, specify the mount of the eve tht will e covered ED-3 style (dimension ), nd for either eve drip stndrd or custom roofs, specify pitch. Both ED-1 nd ED-3 eve drip mtch the EF-4 trim used on the gle. If fsci is to e used, e sure tht the dimension you order will llow the top of the fsci to e hidden y the eve drip. 7 16" Fsci pproved selnt Preformed Vlley pnel 2" to 4" 1" 9" pnel Instll pnels 2 to 4" from diverter PV-1 style PV-2 style Two sic styles of vlley re ville. For custom vlleys, specify dimension nd roof pitch. Figure 10 Pre-formed vlleys use diverter to prevent wter from rushing under pnels on the opposite side while menwhile chnneling wter off the roof. Butyl tpe, Titeond, or equivlent should e used to ssure good sel. 1(888) FAX (352)
9 Butyl tpe 5VCRIMP Gle Flshing 4" 3" ½" 2¾" EF-4 style Custom trim specify custom length for or. GR-3 style Custom trim specify custom length for or. Stndrd dimensions = 2¾" = 2¾" 7/16" View of EF-4 gle trim (fsci ord removed) Figure 11 Gle flshing is used to trim the edge of the roofing pnel t the gle end of the roof. It should mtch the eve drip tht extends long the drip edge of the roof. If the pnel is llowed to hng over the gle end, eve drip cn e used insted. Butyl tpe etween the trim nd pnel elimintes leks. Side-wll Flshing culk ( Titeond recommended) 3" ½" SW-4C counter-flshed version (used if sidewll not covered y siding) 3¼" Butyl tpe View of stndrd sidewll trim Figure 12 Sidewll flshing is pplied when the side of the roof utts up ginst n djcent wll. The wll-side of the flshing cn either e covered over with siding or seled with culk using the SW-4C sidewll. Butyl tpe should e pplied where the foot of the flshing ttches to the roof. 5" SW-4 Sidewll Stndrd dimensions = 3" =3" Custom trim specify custom length for or. 1(888) FAX (352)
10 End-wll Flshing End-wll flshing is pplied where the upwrd slope of roof meets wll. The wll side of the flshing cn e covered with siding or seled with culk (see figure elow), nd outside closures re used to sel etween the flshing nd the pnel. Roof slope should e mentioned if roof exceeds 5/12 pitch. Use EW-2 hemmed endwlls when endwlls corner with sidewlls (s with chimneys nd dormers). culk (Titeond recommended) Figure 13 As with the ridge cp, the ENDWALL FLASHING ove is seled using outside closures. 4" EW-2C counter-flshed version (used if endwll not covered y siding) EW-1 stepped endwll For custom end-wlls, Trnsition Flshing specify roof pitch nd dimensions nd. Trnsition flshing prevents lekge t the point where two different roof pitches meet. Note in the digrm elow the necessity of shortening the upper pnel lengths to llow for proper instlltion of the flshing. EW-2 hemmed endwll 4¾" pnel closure 6½" 6½" pnel pnel For custom trnsition flshing specify the pitches of the two roof slopes nd, if necessry, dimensions nd. Figure 14 The trnsition flshing llows continuous dringe where two slopes meet. It is seled on the lower side with outside closures, nd cn e seled underneth the upper pnels with inside closures. 1(888) FAX (352)
11 Ridge Cp The Ridge Cp is used to sel the upper point t which two slopes meet. This cn e oth long the ridge of the roof s well s the covering for hip. Either woodgrip (or equivlent) or self-drilling lp TEK screws re pplied through the ris of the metl. Deris, insects, nd lowing rin cn find esy ccess under the ridge cp, so either notched ridge cps or stndrd ridge cps with closures re necessry to either completely or prtilly sel the opening. Closures under ridge cps come in 3 types: solid, vented, nd hip tpe. Figure 15 RC-4 notched ridge cps sel pnels without closures. 6" pnel decking RC-4 Notched 12-inch Ridge Cps sel the ridge with notches cut in the ridge cp y the instller (see figure 15) Outside closure decking RC-2 Stndrd 12-inch Ridge Cps 6" pnel 1½" Woodgrip or equivlent required sel the ridge with solid closures, vented closures, or vent mteril such s Profile Vent or Flex-o-vent Ridge vent Figure 16 Pipe Boots provide wter-tight sel round roof vents nd come in vriety of sizes. They sel with culk under the se nd round pipe, nd conform to the shpe of the pnel ris. 6 RC-1 style 12-inch Ridge Cps re lso ville in custom widths RC-2 style over-sized ridge cps re ville with 18-inch coverge, or s custom trim item in totl widths (2 times ) of 14-, 16-, 18-, 20-, 22-, nd 24-inch 1(888) FAX (352)
12 5VCRIMP RC-2 Ridge cp (pg. 11) PV-1 vlley (pg. 8) ED-1 eve drip (pg. 8) ED-3 eve drip (pg. 8) GF-1 Gmrel flshing Outside Closures Inside Closures Titeond TF-1 Trnsition flshing (pg. 10) GR-3 Gle rke Foil-cked therml rrier Insultion Pipe Boot (pg. 11) (pg. 9) Electricl Boot Expnding Fom Touch-up Pint Profile Vent S/D TEK Butyl Tpe Wll flshings (pgs. 9-10) EF-4 Gle rke (pg. 9) Woodgrip Screws Peel nd Sel Lp TEK TEK screws WoodMc screws WoodZc screws Guide to Misc. Accessories item ppliction pipe oot electricl oot outside closures inside closures Profile Vent expnding fom Peel nd Sel touch-up pint utyl tpe Titeond reflective insultion Woodgrip screws TEK screws Wood-mc screws Fits over vent nd het pipes. Aville lso in het-resistnt oots. Fits round pipes with inccessile tops (such s wetherheds). Sels under ridge cps nd trnsition nd endwll flshings. Sels under pnels, prticulrly on the eve. Vented closure mteril tht llows ttic to ventilte through the ridge. Compressed dhesive fom expnds to sel etween vlleys nd pnels. Sels hips under hip cps. Also, generl purpose seling tpe. Brush-on hides scrtches nd mrs. Spry is for non-metl ccessories. Generl purpose low-cost selnt, used on pnel lps nd under trim. A superior generl purpose culk for ll joints. Mtches pnel colors. Gretly reduces rdint het when instlled under pnels. Used in ll pplictions ttching metl to wood. 1½", 2", 2½" sizes. Self-drilling TEK screws for metl purlins. Lp TEK screws drw together joints nd ttch trim. Lifetime wrrnted screws; ville for wood or metl (self-drilling). Version See to ensure you hve the current version. Not responsile for inccurte informtion contined in outdted instlltion guides 12
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