CNC axis - multi turning and milling center

Transcription

1 CNC axis - multi turning and milling center very maintained condition Manufacture MORI SEIKI Type MT2500SZ/1500 Year of manufacture 2005 Control MSX 501 Machine number MT251EHO119 KISTNER GmbH & Co. KG info@maschinen-kistner.de

2 ADDITIONAL EQUIPMENT The hydraulic chuck KITAGAWA Ø 254mm, type B-210A821D + S E The hydraulic chuck KITAGAWA Ø 254mm, type B-210A621 M1330RA Increase in power on the main spindle Power increase on the counter spindle Chip conveyor, chains, right Interface for high pressure coolant system automatic measurement system on the turret 1 direct measuring system(x1) direct measuring system(x2) automatic tool preset system, turret 1 tool magazine with 180 places oil mist separator LTA Air-Champion AC 3002 R integrated movable workpiece catcher 5 additional M-functions CAPS-MT with 3D-machine simulation Process lamp 3-fold automatic door 2-stage clamping pressure, right spindle Input increments x 1/10 tool correction memory 720 sets

3 TECHNICAL DATA Basic Machine MT2500SZ/1500 MSX-501 Basic machine MORI SEIKI MT2500SZ/1500 with the control MSX-501 (FANUC) inclusive transformer and following equipment: - main spindle with integrated C1-axis - counter spindle with integrated C2-axis - tool spindle suitable for holders of turning and milling tool - Y- and B-axis - turret 2 with VDI-specification Clamping mechanism KITAGAWA Ø 254mm, type B-210A821D + S E power cla pi g echa is Kitaga a for the left working spindle consisting of: - three jaws hollow chuck, Kitagawa B-210A621 diameter 254 mm, max. rotation speed min -1 - drawtube for max. rod diameter of 75 mm - hollow clamping cylinder, Kitagawa S E, pass 75 mm - cylinder flange, torsional protection and clamping stroke monitoring KITAGAWA Ø 254mm, type B-210A621 + M1330RA po er cla pi g echa is Kitaga a for the right working spindle consisting of: - three jaw hollow chuck, Kitagawa B-210A621 diameter 254 mm, max. rotation speed min -1 - tie rod with parts throw off equipment - clamping cylinder, Kitagawa M1330RA - cylinder flange, torsional protection and clamping stroke monitoring

4 Engine power power increase at the main spindle uprating at the main spindle up to 22/15 kw at min -1 power increase at the counter spindle uprating at the counter spindle up to 22/15 kw at min -1 chip conveyor SF, flap hinge, right flap hinge-chip removal in the execution to the right side of the machine with ca mm removal height, completely, inclusive adaptive control coolant supply interface for high pressure coolant system preparation for the use of a high pressure coolant system with a pump pressure up to 70 bar (7 MPa) measuring system Automatic measuring system at the turret 1 workpiece measuring system (automatic), consisting of measuring probe, manufacture RENISHAW, inclusive measuring program for automatic tool correction complete, inclusive customers macro direct measuring system (X1) direct measuring system for the X1-axis direct measuring system (X2) direct measuring system for the X2-axis

5 automatic tool prepositioning, turret 1 workpiece measuring system (automatic) for headstock 1, consisting of hydraulic operated device with measuring probe for 4 quadrants and the function for automatic store of the correction value tool magazine tool magazine with 180 places tool magazine with 180 storage places instead of the standard version with 20 places LTA-system oil mist separator LTA Air-Champion air filter type AC 3002 R including: - two mechanism prefilter stage and two electrostatically treatment of sewage - blower speed m 3 /hour - simple conversion to different medias - intake fitting, intake flange, spiral hose, siphon 200 cm and leg supports base plate - transport and packaging other accessories integrated movable workpiece catcher integrated part safety catch for the removal of tools inclusive: - drip pan - workpiece conveyor belt - workpiece drip pan outside of the machine max. workpiece size: Ø 75 mm x 180 mm, 4 kg 5 addditonal M-functions 5 additional M-functions for switching potential-free contact for a control of additional equipment CAPS-MT with 3D-machine simulation conversational software for the automatic programming of multi-axis machining centers

6 process lamp 3-fold process lamp in 3-fold execution to display of cycle is ru i g, cycle is co pleted a d alar automatic door automatically operation of the working area doors by means of compressed air cylinder with end cushioning 2-stage clamping pressure, right spindle programmable 2-stage clamping pressure control options input increments x 1/10 reduction of the input increments by 1/10 to 0,0001 mm, 0,00001 inches and 0,0001 grad tool correction memory enlargement of the tool correction memory on 720 sets

7 working area swing diameter swing over cross slide max. distance between stem tips or spindle nose max. turning diameter max. turning diameter, turret 2 max. turning length, both chucks max. turning length, flange left/right (for simultaneous machining of tools) usable spindle passage, headstock 1 usable spindle passage, headstock 2 tra els X tool spi dle tra els Y tool spi dle tra els Z tool spi dle swing range B-axis, tool spindle tra els X tool spi dle, turret 2 tra els Z tool spi dle, turret mm mm mm 540 mm 280 mm mm 140 mm 75 mm 65 mm 565 mm 230 (± 115) mm mm ± 120 mm 155 mm mm spindles max. speeds, headstock min -1 max. speeds, headstock min -1 number of spindle speed range 2 spindle head holder, headstock 1 A2-8 JIS spindle head holder, headstock 2 A2-6 JIS spindle bore, headstock 1 88 mm spindle bore, headstock 2 73 mm inside diameter of the front bearing, 130 mm headstock 1 inside diameter of the front bearing, 110 mm headstock 2 min. switching angle 0,001 grad

8 feeds and rapid traverse rapid traverse rate i X mm/min. tool spindle rapid tra erse rate i Y mm/min. tool spindle rapid tra erse rate i Z mm/min. tool spindle rapid tra erse rate i B 27 min -1 tool spindle rapid tra erse rate i C 400 min -1 tool spindle rapid tra erse rate i X mm/min. turret 2 rapid tra erse rate i Z mm/min. turret 2 tool spindle (turret 1): tool spindle (turret 2) number of tool stations 1 tool spindle-indexing time 2,0 (90 ) s smallest resolution of the B-axis 0,001 grad max. speeds of the tool spindle min -1 tool holder C6 Capto number of tools 20 [40] [60] [120] [80] max. tool diameter 90 mm (at full occupancy) max. tool diameter 125 mm (at free adjacent pockets) max. tool length 400 mm max. tool weight 8 kg max. tool change time 1,6 s (tool to tool) number of tool places 12 turret switching time 0,26 s shaft height for outside turning tools 25 mm shaft diameter for boring bars max. 40 mm speed of the driven tools [6.000] min -1 VDI-tool shaft diameter 40 mm

9 driving power: motor power at headstock 1 motor power at headstock 2 motor power at the tool spindle motor power of the driven tools at the turret 2 18,5/15 kw [22/15] 15/11 kw [22/15] 18,5/15/11 kw 7,5/1,5 kw tank capacity: coolant tank 400 ltr. weights and measures installation surface without chip conveyor total height weight net. ca. operating voltage connected value depending on the equipment x mm mm kg 400, 50 V, Hz 108,3 kva

10 STANDARD EQUIPMENT CNC-control, type MSX-501 with a graphical user interface for all series and a high performance dialog programming high performance-spindle drive with maximal min -1 and a drive power of 18,5/15 kw at the spindle head 1 or min -1 and a drive power of 15/11 kw at the headstock 2 12-station-turret with VDI-specifications direct driven tool spindle (DDS) with maximal min -1 and a drive power of 18,5/15/11 kw generously dimensioned, stable Y-axis with a travel of ± 115 mm B-axis with a 3-unit coupling, servo motor-power through a 2-speed worm wheel gear and a big swing range from -120 up to +120 grad tool holder effective coolant supply through the tool spindle by means of high performance coolant pump and a 400 litre tank, which is separated from the machine bed manual tool presetter for calibration of the tools within the machine fully covering of the machine with shockproof inspection glass as well as an automatic door lock switch system, ensures a safety and clean working environment working area lamp tool box with operating tools