VULCAN INDUSTRIAL ENGINEERING COMPANY LIMITED MANUFACTRUING FACILITY (PLANT & MACHINERY)

Transcription

1 VULCAN INDUSTRIAL ENGINEERING COMPANY LIMITED MANUFACTRUING FACILITY (PLANT & MACHINERY) VULCAN has established following manufacturing, assembly and testing facilities for its various products like Drilling accessories, Mining Equipment Spares, Ind. Gearboxes etc. Machinery Description Make / Model Specification Qty. MACHINING FACILITY (Turning) CNC Turning Centre with Slant Bed CNC Turning Centre CNC Turning Centre CNC Turning Centre CNC Turning Centre CNC Turning Centre Conventional Heavy Duty Lathe Conventional Light duty Lathe Conventional Heavy duty Lathe (with 10.3/4 Bore) Conventional Precision Lathe Conventional Precision Lathe Conventional precision Heavy duty Lathe Conventional heavy duty Facing Lathe HMT Ltd. India SBCNC-60 GID & Lewis WSU15x1500 HMT Ltd. India ECONO-26x1500 HMT Ltd. India L-45/3000 L & L, Taiwan TLA34x2000 Doosan Puma 480 L Spark Machine Tools, China CW61125E Kirloskar, India Enterprise-1810 BECO, India Geeta Engineering SIGMA-400 Geeta Engineering SIGMA-400 L & L, Taiwan A 42x2000 Revensberg ABC=2000 mm Swing=600 mm ABC=1500 mm Swing=660 mm ABC=1350 mm Swing=545 mm ABC=3000 mm Swing=450 mm ABC = 2000 mm Swing = 500/870 mm ABC=1105 mm Swing=382 mm ABC=9000 mm Swing=750 mm ABC=1000 mm Swing=450 mm ABC=3000 mm Swing=900 mm ABC=1500 mm Swing=400 mm ABC=2000 mm Swing=400 mm ABC = 2000 mm Swing = 1100 mm ABC=1750 mm Swing=1200 mm Conventional Heavy Duty Lathe Mostana, Russian ABC=2000 mm Swing=750 mm Conventional Light Duty Lathe Sagar, India ABC=1000 mm Swing=450 mm Conventional heavy duty Lathe (With Deep hole drilling facility) Conventional heavy duty Lathe (With Deep hole drilling facility) Vertical Turning Lathe Double column Vertical Turning Lathe (VTL) With PLC Control & DRO CNC Vertical Turning & Boring Machine (VTB) Kirloskar, India MKT-3825 Kirloskar, India MKT-3825 ABC=1000 mm Swing=450 mm ABC=5000 mm Swing=965 mm TURNING & BORING FACILITY Russian 1531 QUIQIHAR, China DVT-250/16/16 YOUJI, China YV-1600 ATC+C Page-1 Max. Dia.=1600 mm Max. Width=400 mm Max. Dia.=2500 mm Max. Width=1600 mm Max. Dia.=2000 mm Max. Width=1200 mm Table Dia.=1600 mm 05 Nos. 02 No.

2 CNC Vertical Turning & Boring Machine (VTB) CNC Vertical Turning & Boring Machine (VTB) CNC Vertical Turning Machine with digital display (VTL) CNC Vertical Machining Centre (VMC) CNC Vertical Machining Centre (VMC) YOUJI, China YV-1000 ATC+C YOUJI, China YV-1600 ATC+C QIQIHAR, China DVT-500x20/32 MILLING & BORING FACILITY EUMACH, Taiwan VMC-1600 Jyoti, India VMC-1260 CNC Horizontal Machining Centre (HMC) EUMACH, Taiwan MB-1500 CNC Horizontal Machining Centre (HMC) EUMACH, Taiwan MB-1260 CNC 5 axis Machining Centre 6 Axis CNC Machining Centre with Rotary Table (Dia x 2.5 T capacity) CNC Floor type Milling Machine (Floor Borer) with 2000x2500 mm Rotary Table Floor type Milling Machine (Floor Borer) With Rotary Table CNC Table type Boring Machine with 2000x2400 mm Rotary Table Bed type Milling Machine Jyoti, India EX-P-1680 Huron KX-200 MACHINING & BORING FACILITY JUARISTI, Spain MX-5 WMW, Germany BFP-160/2 Fermat, Czech Republic WFT-13 MILLING FACILITY TOS, Russia 6560 Max. Dia.=1300 mm Max. height=950 mm Max. Dia.=2000 mm Max. height=1250 mm Max. Dia.=5000 mm Max. Width=3150 mm Table Dia.=4000 mm X-Travel=1600 mm Y- Travel=900 mm Z-Travel=700 mm X-Travel=1220 mm Y- Travel=600 mm Z-Travel=610 mm X-Travel=1500 mm Y- Travel=900 mm Z-Travel=1000 mm X-Travel=1260 mm Y- Travel=900 mm Z-Travel=800 mm X-Travel=1600 mm Y- Travel=800 mm Z-Travel=800 mm X-Travel=3300 mm Y- Travel=2300 mm Z-Travel=1000 mm X-Travel=4000 mm Y- Travel=3000 mm Z-Travel=1250 mm Spindle Dia.=200 mm X-Travel=3150 mm Y- Travel=1900 mm Z-Travel=1250 mm/w-500 Spindle Dia.=160 mm X=3000 mm Y=2000 mm Z=1700 mm W=730 mm Spindle Dia.= 130 mm Spindle Dia.=130 mm Longitudinal=750 mm Table=1600x600 mm Bed type Milling Machine BUSH Spindle Dia.=40 mm Longitudinal=500 mm Table=1000x300 mm Bed type Milling Machine Kirloskar, India Spindle Dia.=40 mm Longitudinal=500 mm Table=1000x300 mm Bed type Milling Machine With vertical attachment CONDE, Taiwan GLINT-NSG-5AV Spindle Dia.=40 mm Longitudinal=500 mm Table=1000x300 mm 02 No. 03 No. Page-2

3 Double column Milling Machine (Plano Miller) Double column Plano Miller Gear Shaping Machine With Internal & External teeth cutting Gear Shaping Machine CNC Gear Shaper with internal & external teeth cutting Horizontal Hobbing Machine CNC Vertical Hobbing Machine CNCVertical Hobbing Machine CNC Hobbing Machine with external and internal teeth cutting facility Spiral Bevel Generating Machine Spiral Bevel Lapping Machine Gear debarring Machine (Automatic) Radial Drilling Machine NANTONG, China ZN3016 TOS BFP 160/2 X-Travel=3000 mm (Length) Y- Travel=2000 mm (Width) Z-Travel=1300 mm (Height) X-Travel=3500 mm (Length) Y- Travel=1600 mm (Width) Z-Travel=1100 mm (Height) GEAR CUTTING FACILITY (External & Internal) YICHANG, China YM5-1250C MAAG SH-180/300 YICHANG, China YMS-1250C David Brown, UK P-60S HF-900 HF-1600 LIEBHERR, Germany LC-6000 BEVEL GENERATING & LAPPING FACILITY GLEASON 28 ORLIEKON SL-3 GEAR DEBURING FACILITY GRIND MASTER, India GDM-1000 DRILLING FACILITY SMTL, China Z3050/16/1 Max. Dia.=2500 mm Max. Int. Dia.=2800 mm Max. Stroke=450 mm Module=20 Max. Dia.=1250 mm Max. Stroke=300 mm Module=26 Closed gap Double Helical Max. Dia.=1250 mm Max. Stroke=300 mm Module=20 Max. Ext. Dia.=1250 mm Max. Int. Dia.=1600 mm Max. Stroke=316 mm Module=14 / 1.75 DP Max. Dia.=1500 mm Max. Stroke=5000 mm Module=26 Max. Dia.=1000 mm Max. Stroke= mm Module=36 Max. Dia.=1600 mm Max. Stroke= mm Module=36 Max. Dia.=6000 mm Ext. teeth cutting = 30 / 40 Mn (40 Mn by Cutter) CD with Ext. cutter head = mm CD with Int. cutter head = mm Int. teeth cutting = 25 Mn M/c column axial travel =1800 mm max. Max. Dia.= 840 mm Module=18 Max. Dia.=840 mm Module=18 Max. dia.=150/1000 mm Max. Module=20 Max. Drilling=50 mm Arm= mm Table=725x500x630 mm Page-3

4 Radial Drilling Machine Radial Drilling Machine Radial Drilling Machine Cylindrical Grinding Machine Cylindrical Grinding Machine Cylindrical Grinding Machine Bore and Face Grinding Machine Bore and Face Grinding Machine Rotary type Face Grinder Gear Grinding Machine CNC Gear Grinding Machine CNC Gear Grinding Machine CNC Gear Grinding with inbuilt gear testing facility for checking lead, profile & pitch & Hob sharpening facility SMTL, China Z3080x25 HMT Ltd., India RM-62 ENERGY, India RDM-50 Max. Drilling=80 mm Arm= mm Table=800x1000 mm Max. Drilling=60 mm Arm=740 mm Table=630x500x500 mm Max. Drilling=50 mm Arm=1900 mm Table=725x500x630 mm GRINDING FACILITY (OD, Bore / ID & Face Grinding) Hi-Life, India H2-1000/200 SMTL, China MC1363/3000 H FRIEDRICH, USA R4/2500 SPRING FIELD, USA 2TR CAMPBELL, USA AS D ALEX, India R-20 ABC=1000 mm Swing=300 mm ABC=3000 mm Swing= 630 mm ABC=2000 mm Swing= 600 mm Max. Dia.=800 mm Max. Stroke=300 mm Max. Dia.=1500 mm Max. Stroke=400 mm Max. Dia.=500 mm Stroke=150 mm GEAR GRINDING FACILITY (Teeth Grinding) H-1000 SUPRA-1601 PRIMA-1000E RAPID-800 GEAR TESTING FACILITY Max. Dia.=800 mm Max. Stroke=290 mm Module=20 Max. Dia.=180/1600 mm Max. Stroke=520 mm Module=2 / 25 Max. Dia.=1000 mm Max. Stroke=250 mm Module=1.5 / 14 Dia. = 800 mm max. Axial Stroke=1000 mm Module= Computerized Lead & Profile Tester Klingenberg, Germany PFSU-1600 Max. Dia.=1600 mm Max. Width=250 mm Base Pitch Instrument MAAG, Germany Module=20 / 26 L.C.=0.001 mm CNC Electromechanical Key Seating and Profile cutting Machine INTERNAL KEYWAY FACILITY FROMAG, Germany RAPIDA CNCE PC Max. Width=3-70 mm Height=700 mm Bore size= mm Vertical Slotting Machine Russian Max. Dia.=1000 mm Max. Stroke=450 mm High Frequency CNC Induction Hardening Machine (with Spur & Helical Gear teeth induction hardening facility) INDUCTION HARDENING FACILITY AJAX-TOCCO, USA Page-4 Power=150 KW Case Depth=3-10 mm

5 High Frequency CNC Induction Hardening Machine (with Spur & Helical Gear teeth induction hardening facility) CNC Shaft Induction Hardening Machine Double Column Hori. Hydraulic operated automatic Metal cutting Band-Saw Machine Double Column Hori. Hydraulic operated automatic Metal cutting Band-Saw Machine AJAX-TOCCO, USA Inducto Therm/Vulcan BAR CUTTING FACILITY ITL, India IT-420 DCA ITL, India IT-530 Power=150 KW Case Depth=3-10 mm Shaft Dia. = 50 to 400 mm Shaft Length = 4000 mm Max. Dia.=420 mm Min. Dia.=60 mm Square=420x420 mm Max. Dia.=530 mm Min. Dia.=60 mm Square=530x530 mm Bandsaw Machine Laxson, India Max. Dia. 350 mm Min. Dia. 50 mm Vertical type Band saw Multicut, India Max. Face/width=500 x900 V-50/90/90 mm CNC Wire cutting machine (for profile cutting) CNC Profile & Plate cutting Machine with Plasma Station. BUG-GY Automatic Fillet Welder (Portable) Sub Merged Arc Welding Outlet (With Column & Boom Manipulator 3mt. x 2.5 mtr. with electric control panel & pendent)) Welding Positioner with tilting facility Welding Positioner with tilting facility Arc Welding Machine (Portable) Co2 Welding Machine (Portable) Arc Welding Rectifier (with Stick & Auto Rod weld facility) Moving Head type Friction Welding Machine (For Drill Pipe) WIRE CUTTING FACILITY Electronica, India ULTIMA-SF FABRICATION & WELDING FACILITY ESAB, China ERGOSTAR EXA-4000 BUG-O-System, USA AFW-3002 ADOR, India MAESTRO (T) Table=500x300x270 mm Size=4000x10000 mm Max. thickness=200 mm 240 VAC/50-60/1 with continuous travel and welding speed cm/min Power=1200 Amp. AMIN, India Capacity= Dia.3000 mm Weight=10 T AMIN, India Capacity= Dia.3000 mm Weight=20 T ADOR & QCM, India Max. AMP= Nos. Max. AMP=600 ADOR & QCM, India Max. AMP= Nos. Max. AMP=600 Quality Engg. Hand Weld Max. AMP=1200 QSW-1200 Auto Weld Max. AMP=720 ETA Technology Pvt. Ltd. Capacity = 160 T India Electrical coil type LPG vaporizer Unit Anil Engg, India xxxxx PLATE BENDING & PRESS FACILITY Manual operated Press DOWEL, India Capacity=60 Tones Double Column hydraulic operated press Double Column hydraulic operated press Vijay Hydraulic, India DMPL. India DPHP-4 Height=200 mm Capacity=300 Tones Height=1500 mm Capacity=60 Tones Height=500 mm Page-5

6 ASSEMBLY & TESTING FACILITY Vertical Shrink Fitting Furnace with electro hydraulic door opening Vertical Shrink Fitting Furnace with electro hydraulic door opening QUARTET, India VLSF-64x32 QUARTET, India VLSF-32x32 Max. Dia.=1600 mm Height=800 mm Max. Temp.=200 C Heating Load=54 KW Max. Dia.=800 mm Height=800 mm Max. Temp.=200 C Heating Load=24 KW Induction / Bearing Heater OXFORD, India Power= 4 KW, 230 V Induction / Bearing Heater ASABA, India Power= 4 KW, 230 V C.I. Testing Bed for Gearbox testing PRECISION, India Size: 5000x5000x300 mm C.I. Testing Bed for Gearbox testing M.HALDER, India Size: 3000x3750x200 mm C.I. Testing Bed for Gearbox testing Rajasthan Udyog, India Size: 4000x5000x200 mm (04 Nos.) C.I. Testing Bed for Gearbox testing Rajasthan Udyog, India Size: 2000x5000x200 mm () A.C. variable frequency Drive with AMTECH, India Power=15 HP, 415 V Panel for No-Load testing of Gearboxes VT-230S RPM=1500 A.C. variable frequency Drive with AMTECH, India Power=40 HP, 415 V Panel for No-Load testing of Gearboxes VT-230S RPM=1500 Electrical Motor (For Gearbox testing) Different make 10 to 20 KW 03 Nos. Load Testing of Gearboxes SAJ-KIRLOSKAR, India Capacity=200 KW Max. RPM=1500 Hydraulic Pipe bending machine Thorson, India Max. Pipe Dia.= 42 mm High Pressure Hydraulic testing equipment (for dismantling of gearboxes) Maximator, India G300 LVE xxxxx HEAT-TREATMENT FACILITY Pit type Gas Carburizing Furnace QUARTET, India Dia.= 1450 mm Depth = 1900 mm Pit type Nitro Carburizing Furnace with QUARTET, India Dia.= 20 Hyd. Lifting arrangement PGNF#20x40 Depth = 40 Pit type Hardening Furnace (With QUARTET, India Dia.= 48 Protective Cylinder & Hyd. Lifting arrangement) PHF#48x68 Depth =68 Stress relieving Furnace QUARTET, India Dia. = 1600 mm Depth = 2000 mm Tempering Furnace QUARTET, India Dia. = 800 mm Depth = 1000 mm Pit type Tempering Furnace QUARTET, India Dia. = 48 PTF#48x68 Depth = 68 Oil Quenching Tank QUARTET, India Capacity=20000 Liters Pit type Nitriding Furnace QUARTET, India Dia. = 800 mm / 32 PGNF#32x32 Depth = 1300 mm / 52 Phosphating Furnace & set up xxxxx xxxxx Page-6

7 INSPECTION & TESTING FACILITY Granite Surface Plate Granite Surface Plate Granite Surface Plate Size: 2000x1500x300 mm Size: 2000x2500x300 mm Size: 1000x1000x100 mm CI Surface Plate (For Marking purpose only) Master Granite Straightedge Three Face Granite Master Square Micro-Flat Grade: 2 Size: 2000x1000x150 mm Size: 2000x200x75 mm Size: 1000x600x100 mm Master Cylinder Size: Dia. 150x1000 mm Parallel Test Mandrel Size: Dia. 60x500 mm INSPECTION FACILITY Electronic Digital Height Gauge with in-built micro processor TRIMOS, Swiss V-1000 Height=1000 mm Accuracy=0.001 mm Portable Digital surface Finish Tester MITUTOYO, Japan Eva. Length=12.5 mm SURFTEST, SJ-201-P Measuring range=350 µm (- 200 µm to +150 µm) Portable Coating Thickness Gauge Electro Physik, Germany Range= Max µm exacto-f (thickness of coating) Tooth Flank Hardness Tester EMCOTEST, Austria Module=3-35 N7P 000 Hardness=HRC Range= mm PCD Vibration Meter with inbuilt SPM, India Displacement= µm Tachometer VIB-15 Velocity= mm/sec Acceleration=01-20g, 0.01g Signals=RMS, Peak-Peak Tachometer=19500 RPM Vibration Analyzer Pruftechnik, Germany It is facilitate with all (Condition Monitoring System) VIB VIBXPERT features of Vibration with data collection and analyzing Digital Sound Level Meter (db-meter) Taiwan Min.=35 db Max.=130 db Digital Temperature Gun Raytec, India Min. 18 Max.=275 Dial Calibrator Micto Tech, India Range= mm (For Dial Calibration purpose)) L.C. = mm Height Master Accurate, India Range=10 to 310 mm (For calibration purpose) L.C. = 0.00 mm Precise Slip-Gauge set Mikronix mm M-112 Gr-00 Precise Slip gauges Mikronix 150, 200, 250, 300, 400, (For calibration purpose) 500 mm 03 Nos. 05 Nos Set Each Page-7

8 Profile Projector DYNASCAN, India PH-400E Table=450x160 mm Magnification=10x & 20x Swivel / Tilting = + / No Measuring Instruments Measuring Instruments like Outside Micrometer, Inside Micrometer, Disc or Span Micrometer, Vernier Caliper, Height Gauge, Depth Vernier, Depth Micrometer, Dial Bore Gauge, Bevel Protector, Slip Gauge set, Dial Gauge etc. available at all stages of manufacturing including separate instruments for Quality Control. MATERIAL HANDLING FACILITY (Each Bay is equipped with suitable capacity OH cranes) Over Head Crane D/G trolley type Steel Structure, India Capacity= 7.5 Tones Over Head Crane D/G trolley type Steel Structure, India Capacity= 10 Tones Over Head Crane D/G trolley type Steel Structure, India Capacity= 15 Tones 03 Nos. (with Auxiliary hoisting) Aux. hoisting= 5 Tones. Over Head Crane D/G trolley type Steel Structure, India Capacity= 15 Tones Jib Crane DEMAG Capacity= 01 Ton 12 Nos. (Installed at suitable places) Hydraulic Trolley PUMA, India Capacity=2 & 3 Tones 04 Nos. Motorized movable Trolley (Electrical) Steel Structure Capacity= 3 Tones. Power operated Fork-Lift Godrej, India Capacity= 3 Tones. 02 No. Hydra for material shifting ACE Capacity= 14 Tones. AUXILIARY FACILITY Base Mounted Rotary Screw type Air- INGERSOLL RAND, India Capacity=95 CFM 04 Nos. Compressor with dryer UP Power=18.5 KW Base Mounted Rotary Screw type Air- PARTH, India Capacity=130 CFM 01 Nos. Compressor with dryer SA-30A Power=20 KW Spray Painting Booth Bullows, India Size=6.2x4.5x3.6 mts. (Water wash down draught) Power=25 KW Cooling Tower Moto-Tech, India capacity=95 CFM 04 Nos. Power= 18.5 KW High Pressure hot water jet Washing ARS Engg, India capacity=10x3 mts. Station Shot Blasting & Shot Pining machine Indabrator, India 7 NESCO Capacity=2500x2000x1500 SBM-1 mm Portable Boring Machine Climax Salt Bath Furnace with Refractory Pot QUARTET, India Size: 28 x28 x24 IERSF#28x28x24 Flame Hardening Equipment In house installed xxxxx Oil Filtration Unit (For assembly & Maintenance) Tapping machine (Portable type) CJC, Denmark HUD 15/25V Gamor, Spain MTC-3 BR For various grade oil filtration Min. tapping = M3 Max. Tapping = M45 TOOL ROOM FACILITY Conventional Light duty Lathe Atul, India ABC=1000 mm Tool and Cutter Grinder with Hob grinding attachment GEETA, India Universal Page-8 Swing=400 mm Table=500x200 mm Stroke=100 mm 04 Nos. 01 unit

9 Hob Grinding Machine WMW, Germany Max. Hob Dia.=300 mm H-300 Length=500 mm Spiral Bevel Cutter Sharpener Gleason, Germany Max. Dia.=460 mm 13-A Rotary Surface Grinder COSMOS, India Max. Dia. 500 mm Max. Stroke=400 mm Center hole grinding / Cone lapping machine Acumac, India Max. Length=750 mm FOUNDRY FACILITY Centrifugal Casting Machine Inducto Therm Capacity=2721Kgs. Vertical Type Centrifugal Casting Machine Inducto Therm Capacity=1361 Kgs. Horizontal Type Induction Melting Furnace INDUCTOTHERM, India Max. Capacity=500 Kgs. Swing Hinge type Fettling Equipment xxxxx Capacity=16 Swing Sand mixing machine Xxxxx xxxxx Facility being to be added Machinery Description Make / Model Specification Qty. # Electronic Digital Height Gauge with in-built micro processor # Three Co-Ordinate Measuring Machine (CMM) TRIMOS, Swiss make V-1000 Source to be identify Height=1000 mm Accuracy=0.001 mm # Hydraulic Press for Plate bending Source to identify # Abrasive Cut of M/c Bain cut Metallography ** Under installation & Commissioning # Under consideration Testing equipment / Description Sprectro MAXX-M: High end CCD direct reading optical sprectro Material Testing Facility: Make / Model Specification Qty. CHEMICAL TESTING (BY SPECTRO METER) SPECTRO-MAXX, Germany Ferrous / Non ferrous 01 No CHEMICAL TESTING (BY WET METHOD) C & S Exterminator with tube F / C Toshiba Muffle F/C Lab Hosp 990 O C Single Pan Weighing Balance Tap sons 0-01 mg to 100g Oven Lab Hosp O C Page-9

10 Hot Plate Testing equipment / Description Lab Hosp Make / Model Specification Qty. Glassware / Lab ware & Chemicals Borosil / S.D. Fine Lot Glassware / Lab ware & Chemicals Borosil / S.D. Fine Lot Drilling Machine S.M. Engg. Co. Hardness Tester Portable Hardness Tester Saroj PHYSICAL TESTING Equotip/Proceq-Swiss & Optel HRC/HRB/HRA/BHN (60 Kg. to 250 Kg.) HRC/HRB/HRA/BHN 2 No. Vickers Hardness FIE 5 Kg. to 50 Kg. Impact Testing FIE Izod / Charpy Impact Tensile testing with extensometer FIE 400 KN POLISHING STATION Abrasive Cut of M/c. Bain-cut Metallography 65mm Bench Grinder Rajesh Engg. 250 x25x 31.5mm Belt Grinder B.S. Pyromatic Wet grinder Mounting of samples Cold Setting - Double disc polishing M/c. Insitu - Metallography kits (Electro polishing & etching) Metallurgical microscope with image analyzer including CCD camera computer & printer) Stereoscope zoom microscope Magnetic Particle Test Equipment Magnetic Particle Test Equipment Ultrasonic testing M/c B.S. Pyromatic METALLURGICAL TESTING 200 Dia Double Disc / Variable speed Metal Power 100 to 400X M/s SEIWA Optical (Japan) As above NON- DESTRUCTIVE TESTING NDTA, Kolkata Magnaflow-PAD-1500 NDTA, Kolkata UNIMAG UCV 603 MODSONIC EX-10, EINSTEEN-II, DGS 1500X DRT with photo. attachment 75X to 45X with photo. attachment 1500A portable type 1500A portable type Ultrasonic testing M/c EEC EX-10 D.P. Test Consumables from M/s P. Met Baroda Note: Updated on