M10 x 75mm Sockethead Cap Screws. 5mm Fender Washer (12) Included - (8) Required. #10 x 2.5" PH Wood Screws. (30) Included - (24) Required
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1 Door System Unit - Hardware Tools Included: (2) 2mm Allen Wrenches, (2) 3mm Allen Wrenches, (2) 4mm Allen Wrenches, (2) 6mm Allen Wrenches, and (1) 8mm T-Handle Allen Wrench Tools Required: Phillips Screwdriver, Power Driver with Phillips Bit, Adjustable Wrench and 6ft Ladder (2) or more people required for assembly M5 x 16mm Sockethead Cap Screws (30) Included - (24) Required 5mm Fender Washer (12) Included - (8) Required #10 x 2.5" PH Wood Screws (12) Included - (8) Required M8 x 65mm Sockethead Cap Screws (8) Included M8 T-Nut (8) Included M12 x 30mm Sockethead Cap (16) Included M10 x 50mm Sockethead Cap Screws M10 Washer M10 Nut (4) Included - (2) Required M10 x 75mm Sockethead Cap Screws Wooden Door Shims (12-15 included)
2 Door System Unit - Components Extrusion A Top Extrusion Extrusion E Header Header Bracket Canopy Corner Block (6) Included (6) Required Extrusion C Extrusion Frame Extrusion D Extrusion F Entry Door (Order Separately) Extrusion B Bottom Extrusion Light Lens (8) Included Door Trim Graphic Frame Column Graphic (4) Included Canopy Display Leg
3 Step 1: Begin laying out frame components on floor so that all extrusions have their labels "exterior" facing up. The (4) vertical extrusions will be labeled "top" and "bottom", which need to match with the top and bottom extrusions. Top and bottom extrusions have a label "inside", which need to face each other as shown in Figure 1. Step 2: Thread (2) M12 x 30mm Sockethead Bolts into each end of extrusions C, D, E and F. Slide extrusions C and D into top and bottom extrusions from each end. Then slide extrusions E and F into top and bottom extrusions from each end. See Figure 1. Step 3: Insert 8mm allen wrench provided through holes in top and bottom extrusions to tighten the ends of extrusions C, D, E and F. See Figure 1. Step 4: Insert M10 x 50mm bolt through hole in bottom rail as shown in Figure 2. Fasten with M10 washer and M10 nut. Repeat for opposite side. See Figure 2. Step 5: Insert (4) M8 x 65mm bolts through holes of entry leg as shown in Figure 3. Partially thread (2 turns) (1) T-Block on the end of each bolt. Be sure T-blocks are facing top to bottom. Repeat for remainging entry leg. See Figure 3. M8 x 65mm Bolt Extrusion E Extrusion A Top Extrusion T-Block Extrusion C Extrusion D M10 Washer Extrusion B Bottom Extrusion Extrusion F M10 Nut 8mm Allen Wrench M10 x 50mm Bolt Display Leg Figure 1 Figure 2 Figure 3
4 Step 6: Move entry legs to the bottom of each end of framing assembled in Step 1. Slide entry legs into extrusion slots until flush. Stand framing assembly upright being sure the bottom extrusion is on the ground. Once in place, tighten bolts with 6mm allen wrench provided. Once bolts are snug, tighten one more revolution. DO NOT over tighten. Repeat for opposite side. See Figure 4. Step 7: Using as many people as needed, insert entry door into opening from exterior side of frame. The entry door is very heavy, to prevent injury use as many people as it takes to safely move the door into place and hold it until secured. See Figure 5. Step 8: While entry door is held in place, use included door shims on interior side to make surrounding gaps consistant. Insert included #10 x 2.5" PH wood screws through pre drilled holes in extrusions C and D to fasten door securely. See Figure 6. Use ladder as needed through rest of assembly. Step 9: With door secured, follow manufacturer door installation guides to set door properly. NOTE: Weatherproofing is not necessary when installing this door system for display purposes. #10 x 2.5" PH Wood Screw Door Shim 6mm Allen Wrench Display Leg Figure 4 Figure 5 Figure 6
5 Step 10: Remove velcro liner from back side of door trim. Line bottom of door trim up with bottom of interior side of door. Press firmly to adhere door trim to extrusion. Repeat for opposite side. See Figure 7. Step 11: Carefully unpack the prefolded column panels. DO NOT unfold the column panels. Unfolding and refolding the column panels will cause them to break. See Figure 8. Step 12: Keeping it's shape, lift column panel up over entry leg, slide column over framing then carefully lower column until it rests on entry leg. See Figure 9. Step 13: Fasten column to framing using (8) 5mm x 16mm socket head cap bolts. Repeat steps 12 and 13 for remaining column. See Figure 9. Door Trim Column Panel M5 x 16mm Sockethead Cap Screw Column Panel Figure 7 Figure 8 Figure 9
6 Step 14: Place bottom of graphic frame onto the M10 x 50mm bolt from step 2. Move top of graphic frame towards display. With top of graphic frame inside frame, insert a M10 x 75mm socket head cap bolt down through top of frame and into top of graphic frame. Frame is now secure and will spin freely. Repeat for remaining graphic frame. See Figure 10. Step 15: Have one person hold the frame steady while the other person inserts one side of the graphic fully into one of the channels of the new frame assembly. Keep the graphic flush to the bottom. Starting at the upper or lower corner, flex the graphic into the other channel. Continue the length of the channel. The graphic will appear curved upon completion. Repeat using the remaining (3) graphics. M10 x 75mm Sockethead Cap Screw Graphic Frame Graphic Frame Graphic Frame 1 Graphic Frame 2 Graphic Frame Graphic Frame Figure 10 M10 x 50mm Bolt Graphic *Graphic panels used for illustration only and may not match supplied graphic panels
7 Step 16: Remove liner from bottom of canopy. Fold edges up until they meet each other. See Figure 11. Step 17: Remove tape liner from both sides and bottom of canopy corner block. Secure corner bracket to the inside of each canopy corner being sure the edges meet smoothly. See Figure 12. Step 18: Place canopy on top of frame assembly. Attach canopy to top of frame using (4) M5 x 16mm socket head cap bolts with (4) M5 fender washers. See Figure 13. Step 19: Insert lite lenses into canopy cut outs being sure textured side is facing down. Repeat steps for remaining canopy. See Figure 13. Corner Block M5 x 16mm Sockethead Cap Screws 5mm Fender Washer Lite Lense Canopy Canopy Figure 11 Figure 12 Figure 13
8 Step 20: Remove tape liner from one side and bottom of canopy corner block. Secure corner block evenly on the inside edge of each canopy where they meet being sure the edges meet smoothly. See Figure 14. Step 21: Attach header brackets to bottom of header by firmly pressing into place. See Figure 15. Step 22: Remove liner from tape on header brackets. Step 23: Center header on top of canopy and press firmly to attach. See Figure 16. Display structure can be cleaned using a cotton cloth and mild cleaner. Corner Blocks Header Header Bracket Figure 14 Figure 15 Figure 16 For any questions regarding assembly instructions contact Downing Retail /J
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