Panel Installation Instructions (Revised 2/26/10) (Page 1 of 7)
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1 Panel Installation Instructions (Revised /6/0) (Page of 7) Remove Hanger Frame Topcap by depressing tabs inside top slot of hanger frame and lifting up. Hold panel flush and in a STRIGHT LINE (80 degrees to each other). If possible, start at a -way connection closest to highest point on floor to make leveling panels easier as you build. b 80 Hanger Frame Top aps also exist (Product ddition February of 00, for post-hinge installation) Make sure Vertical lignment Tabs at bottom of Hanger Rail are horizontally aligned (level) with each other. If not (Fig ) adjust glide(s) on panels to raise or lower panels so tabs are aligned. (Fig ) Vertical lignment Tabs Fig Fig With lignment Tabs level, move panels towards each other to interlock lignment Tabs as shown in Figure. Hanger Rail edges should LMOST touch. Top View Fig
2 Panel Installation Instructions (Revised /6/0) (Page of 7) HINGE INSTLLTION EH HINGE IS UT INTO TWO PRTS, SMLLER N LRGER. SEE HRT ELOW FOR WHT OMINTIONS PPLY TO WHT PNEL HEIGHTS. Insert SMLLER OF HINGES into HNGER RIL HINGE HNNELS and slide carefully down. Hinge Point always faces away from panel face. Make sure panels and hanger rails are aligned, almost touching. Failure to hold panels straight and plumb will make hinge installation difficult. Hold Hinge so point faces out away from panel faces. LENGTH N NUMER OF HINGE SEGMENTS REQUIRE PER PNEL HEIGHT HEIGHTS 7/8 0 7/8 6 7/8 5 7/8 HIGH 50 HIGH 66 HIGH 8 HIGH non-marring mallet may be used to tap first hinge down until flush with hanger rail top. t that point, the st hinge can be TPPE OWN TO OTTOM of panel by using a screwdriver and inserting the tip of screwdriver as shown in Fig and tapping shaft of screw driver until first hinge is all the way down. O NOT use screw driver S SHOWN IN FIG E, as this could damage hinge. Once first hinge is installed, repeat with second hinge to complete hinge installation. Fig - ORRET Fig E - INORRET/WRONG Screwdriver tip in channel = orrect Screwdriver tip on center = Wrong
3 Panel Installation Instructions (Revised /6/0) (Page of 7) onnection onfiguration Steps Follow steps and from previous pages for LL ONNETIONS. elow demonstrates how to arrange panels to make hinge installation easy. Straight Line (80 degree) Install Hinge ombos per steps and (Previous pages) ombo on oth Sides -Way 90 or 60 or 5 EG Install Hinge ombo, then rotate panels to appropriate angle. ombo Start with panels t 80 degrees Rotate for -Way 5/5 eg Rotate for -Way 60/0 eg -Way 90 eg -Way 90 EGREE () Install Hinge ombo between panel and. () Rotate Panel approx 80 degrees as shown. () Interlock Panel lignment Tabs with Panel and install Hinge ombo between Panel and. () Rotate Panel and as shown into appropriate -way 90 degree. -Way 90 -Way 0 EGREE Follow Steps ( ) above. (5) If 0 degree, add additional Hinge ombo between Panel and. NOTE ecause Panel and will not be able to be held at 80 degrees for final hinge, hinge may need to be cut into shorter lengths to reduce friction when sliding down. 5 -Way 0 NOTE ecause Panel and will not be able to be held at 80 degrees for final hinge, hinge MY need to be cut into shorter lengths to reduce friction when sliding down.
4 Panel Installation Instructions (Revised /6/0) (Page of 7) onnection onfiguration Steps Follow steps and from previous pages for LL ONNETIONS. elow demonstrates how to arrange panels to make hinge installation easy. -Way 90 EG () Install Hinge ombo between panel and. () Rotate Panel approx 80 degrees as shown. () Interlock Panel lignment Tabs with Panel and install Hinge ombo between Panel and. () Rotate Panel approx 80 degrees as shown. (5) Interlock Panel lignment Tabs with Panel and install Hinge ombo between Panel and. (6) Rotate both and back 80 degrees as shown and (7) install final hinge combo between Panel and. (8) Rotate all panels 90 degrees until -way is at 90 degrees. ombo Swing Panel Next to Panel ombo Swing Panel Next to Panel 5 6 ombo Swing Panel K ROUN next to Panel and continue to swing until Panel touches Panel. 7 ombo 8 Rotate all panels 90 degrees until -way is at 90 degrees.
5 Panel Installation Instructions (Revised /6/0) (Page 5 of 7) REWY SEPTUM INSTLLTION (Optional) Level Panels Per standard practice, level panels using FLT ½ inch open end wrench. Stage ase overs Slide base covers under leveled panels as shown at right and leave OPEN. O NOT LOSE SE OVERS T THIS POINT. REWY SHROUS MUST E INSTLLE EFORE SE OVERS RE LOSE. Install Panel Septum's - Slide septum into equal length panel over glide stems /8 inches down from raceway cavity top EGE. Slide Septum Lock over end of septum around glide and tighten down with screws as shown. Screws should be tight to prevent septum from sliding down. Septum Locks Panel Septum Install onnection Septum's - Install onnection Septum's by simply resting septum's on panel septum edges in recessed spaces as shown. Every connection type has a specific onnection Septum. 80 Septum -WY 90 Septum -WY 60 Septum -WY 5 Septum -WY 0 Septum -WY 90 Septum -WY 90 Septum
6 Panel Installation Instructions (Revised /6/0) (Page 6 of 7) REWY SHROU INSTLLTION Stage ase overs Slide base covers under leveled panels as shown at right and leave OPEN. O NOT LOSE SE OVERS T THIS POINT. REWY SHROUS MUST E INSTLLE EFORE SE OVERS RE LOSE. Install Raceway Shrouds Snap nubs on bottom of shrouds into key slots on bottom of raceway assembly. For Raceway Endcaps and -way 90 degree shrouds, snap top prongs into the hooks on underside of alignment plates. (see details at right) Shroud OTTOM Engagement (Required for all shrouds) Raceway assembly ottom Raceway End Shroud ottom Raceway Endcap Key-slots Shroud nub Snap nubs into key-slots -way 90 egrees Shroud TOP Engagement (For Raceway End and -way 90 deg Only) Underside of lignment Tabs Raceway End Shroud Top Hooks on Shroud Prongs lignment Plate Snap Prongs Into Hooks -way 60/0 egrees -way 5/5 egrees -way 90 egrees
7 Panel Installation Instructions (Revised /6/0) (Page 7 of 7) LOSING REWY OVERS To properly close base covers, raceway assembly must be ENTERE LTERLLY ON PNEL. Failure to center assembly will prevent outlet holes from lining up and create gaps around shrouds. Use the below picture as a guide to align base covers on each side of panel correctly. LIGN OUTSIE EGE OF SLOTTE STNR WITH SEM ETWEEN MUFLP N HR PLSTI OF SE OVER. Panel face Outside edge of slotted standard Hanger Frame lignment Plates Mudflap Seam between mudflap and base cover hard plastic surface ase over Surface With base cover centered on panel, insert lip on base cover into groove on underside of panel and firmly push to close base cover. Start at one end and move across panel until cover is securely closed. Raceway Frame Top Member ase over Hook
Revised
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