INSTALLATION INSTRUCTIONS

Transcription

1 Table of Contents INSTLLTION INSTRUCTIONS marr Residential Steel Garage Doors Classica CL000 - CL000 - CL3000 Oak Summit OS000 - OS000 - OS3000 Stratford ST000 - ST000 - ST3000 Heritage HR HR000 - HR3000 Page - Table of Contents Page - Safety Informa on and Warnings Page 3 - Safety Informa on and Warnings (con nued) Page 4 - Parts Index and Quan es Page 5 - Parts Index and Quan es (con nued) Page 6 - Preparing the Jamb and Spring Pad / Parts Required Page 7 - Installing Hardware on the Sec ons Page 8 - Stacking Sec ons in the Opening / Installing Ver cal Track Page 9 - Stacking Sec ons (con nued) Page 0 - Stacking the Top Sec on / Installing Struts Page - Garage Door Opener racket - Required for Triple Layer Doors Page - Strut Informa on and installa on Page 3 - Installing the Horizontal Track and Comple ng the Installa on Page 4 - Track Hanger Installa on (track parallel to joists) Page 5 - Track Hanger Installa on (track perpendicular to joists) Page 6 - Torsion Spring Installa on Page 7 - Slide Lock Installa on (not to be used with electric opener) Page 8 - Perimeter Seal / Stop Molding Page 9 - Low Head Room Torsion to the Front Installa on Page 0 - Low Head Room Torsion to the Rear Installa on Page - Extension Spring Installa on - Standard Li Page - Extension Spring Installa on - Low Head Room Installer: er installa on is complete, a ach all warning labels, and tags where indicated and place this manual near the door. Date of installa on: Installed by: Notes: ENTREMTIC 65 Carriage Court Winston-Salem, NC 705 For replacement documents, parts, or ques ons about installa on, call DOOR Hours of Opera on: Monday - Friday 7am to 7pm Central Time Saturday 8am to 4:30pm Central Time RED THE ENTIRE INSTRUCTIONS EFORE USING THIS PRODUCT. FILURE TO FOLLOW THE INSTRUCTIONS ND SFETY PRECUTIONS IN THIS DOCUMENT CN RESULT IN SERIOUS INJURY OR DETH. KEEP THE INSTRUCTIONS IN SFE LOCTION FOR FUTURE REFERENCE. LSO RED THE OWNERS MNUL (PROVIDED SEPRTELY). Installa on Instruc ons are available at no charge from marr, call toll free door, ask@amarr.com, or online at Rev C 8/3/6 FORM # PRINTED IN US Table of Contents

2 Overview of Safety Guidelines and Your Responsibili es:. Overhead garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you thoroughly reading and understanding these instruc- ons and the owners manual (provided separately). If you have ques ons or do not understand the informa on presented, call door.. Most garage door incidents are caused by failure to observe basic safety rules or precau ons. n incident can o en be avoided by recognizing poten ally hazardous situa on before an incident occurs. person must be alert to poten al hazards. This person should also have the necessary training, skills and tools to install the door properly. 3. This is the safety alert symbol. It is used to alert you to poten al personal injury hazards. The meaning of this safety alert symbol is as follows: en on! ecome lert! Your Safety may be at Risk. The message that appears under the warning explains the hazard and can be either wri en or pictorially presented. 4. Obey all safety messages that follow the Safety lert symbol to avoid possible personal injury or death. The hazards are iden ed by the Safety lert Symbol and followed by a signal word such as WRNING or CUTION. For your convenience, the signal words and de ni ons are provided below: WRNING: Indicates a hazardous situa on which, if not avoided, could result in death or serious bodily injury. CUTION: Indicates a hazardous situa on which, if not avoided, could result in minor or moderate bodily injury. NOTICE: Indicates a situa on that could result in equipment related damage. Safety Symbols The following safety symbols appear throughout this manual to alert you to important safety hazards and precau ons to prevent injury. WRNING CUTION NOTICE WER SFETY GLSSES RED THIS MNUL PROHIITION OVERHED CRUSH HZRD WER HRD HT WER GLOVES 5. Every possible circumstance that might involve a poten al hazard cannot be an cipated. The warnings in this publica on and on the product are, therefore, not all inclusive. If a tool, procedure, work method or opera ng technique that is not speci cally recommended by Entrema c is used, you are responsible that it is safe for you and for others. You are responsible that the product will not be damaged or be made unsafe by the opera on, lubrica on, maintenance or repair procedures that you choose. Safety Informa on

3 General Safety Guidelines: DO NOT permit children to operate the garage door or door controls. Severe or fatal injury could result should a child become entrapped between the door and the oor. DO NOT a empt to adjust, repair or alter any part of the garage door, especially to springs, spring brackets, bo om corner brackets, fasteners, counterbalance li cables or supports. Installa on and repair work MUST be performed by a trained garage door technician. RED fasteners must be used where required. These fasteners hold parts which are under extreme tension. RED fasteners are not to be loosened or removed. DO NOT stand or walk under a moving garage door. Keep door fully in view and free of obstruc ons when opera ng. DO NOT place ngers or hands into open sec on joints or track when garage door is moving. REMOVE pull down ropes and disable locks on electrically operated garage doors. LWYS wear work gloves and safety glasses during installa on. INSPECT doors and hardware monthly for worn and or broken parts. TEST electric garage door opener s safety features monthly, according to manufacturer s instruc ons. DO NOT hang tools or materials from horizontal tracks. DO NOT install the garage door on windy days. Garage door could fall during the installa on causing severe or fatal injury. This garage door MY NOT meet the building code wind load requirements in your area. Contact your local building o cial for wind load code requirements and building permit informa on. WRNING LELS are important parts of the garage door(s). Place warning labels as indicated to the right, so that they are not obstructed and can be easily read. DO NOT remove, cover or paint over the labels. Users should inspect labels periodically for legibility and should order (free of charge) replacement labels from marr, as needed. Please call toll free door or ask@amarr.com.. Spring Warning Label NOTICE The following four warning labels should be present on or around garage door assemblies:. Spring Warning Label, a ached to the spring assembly;. General Warning Label, a ached to the back of the garage door panel; 3. Warning Label for Garage Door Opener (provided separately with opener) a ached to the wall in the vicinity of the wall control bu on, and; 4. o om racket Tension Warning Label, a ached above the garage door s bo om brackets. 3. Wall Warning Label for Door Opener. General Warning Label 4. o om racket Tension Warning Label Safety Informa on 3

4 Fasteners (ctual Size) Quan ty Required 3 Sec on Garage Door 4 Sec on Garage Door 5 Sec on Garage Door /4 x 5/8 UNIVERSL SCREWS Center S les # Fasteners /4 x 3/4 UNIVERSL SCREWS (RED - TEK) /4" x 5/8" TRCK SPLICE OLTS /4" x 0 SERR. WSHER HED NUTS /8" - 6 Hex Nut /8" - 6 RED Hex Nut 3/8" x 3/4" LSC OLTS 5/6" x 5/8" LG OLTS 5/6" x 5/8" LG OLTS (RED) -5/8 -/ /4"-0 x -/" Low Shoulder Carriage olt /4"-0 x -5/8 (for -3/8 thick doors)low Shoulder Carriage olt 3/8" x /" MCHINE OLTS NOTICE Windload speci c drawing will accompany your garage door showing where the extra parts are located. Required Parts 4

5 Hardware Required Up to 8 Tall (Not ctual Size) ( Hardware for Torsion Spring Only) 3 Sec on Garage Doors 4 Sec on Garage Doors 5 Sec on Garage Doors ddi onal Hardware Required For Torsion Spring Low Head Room Front Mount (Not ctual Size) Required End Hinge (Right Shown) Two Le Two Right Three Le Three Right Four Le Four Right Low Head Room Top Fixture Rollers (Yours may appear di erent) Jamb rackets Center earing Plate Torsion Cables One Pair One Pair One Pair ddi onal Hardware Required For Torsion Spring Low Head Room Rear Mount (Not ctual Size) Low Head Room Top Fixture Required End earing Plate Cable Drums One Le One Right One Le One Right One Le One Right One Le One Right One Le One Right One Le One Right End earing Plate Outside Hook-Up o om Fixture Le Right Top Fixture Li Handle Roller Carriers (numbered) o om Fixture (to be assembled) 4 One Le One Right 6 8 One Le One Right One Le One Right * Extension Spring () Required ddi onal Hardware Required For Standard Li, Extension Spring Doors (Not ctual Size) These Parts Replace Items Extension Spring Parts ag Including: (4) Pulleys () Sheave Forks () Cable djustment Clips () S Hooks () Eye olts () Li / () Safety Cables (4) 5/6 x 8 RED Hex Nuts (4) 3/8 x 6 RED Hex Nuts Required ag Center Hinge S le S ener Hinge Hole Plug Nylon earing 3 4 ddi onal Hardware Required For Low Head Room, Extension Spring Doors * Extension Spring () Required (Not ctual Size) These Parts Replace Low Head Room Top Fixture Outside Hook-Up o om Fixture Items Required Le Right Yellow Red lack Flag racket End S le Slide Lock Torsion Spring Li Handle / Step Plate Tube Spacers One Le One Right Each One Le One Right Each One Le One Right Each NOTICE Extension Spring Parts ag Including: (4) Pulleys () Sheave Forks () Cable djustment Clips () S Hooks () Eye olts () Li / () Safety Cables (4) 5/6 x 8 RED Hex Nuts (4) 3/8 x 6 RED Hex Nuts Your door kit may contain more parts than shown here. These are the minimum parts required for most single car garage door installa ons. ag Required Parts 5

6 Tools Required for Installa on: Six Foot (6') Step Ladder Level 4" or 48" Claw Hammer Lock Grip Pliers or C clamps Socket Wrench Sockets: 3/8", 7/6" and 9/6" Wrenches: 3/8", 7/6" and 9/6" Electric Drill Drill its: 3/3", 3/6", /4", and 3/8 Chalk Tape Measure Saw Horses - with padded top surfaces () Needed for garage doors up to 9 wide (3) Needed for garage doors wider than 9 Not Included/Purchase Separately: Perimeter Seal / luminum rads Operator racket (if using operator) Track Hanger ngle / ddi onal Lag Screws Winding ars (for Torsion Spring / Purchase from marr) 6-Penny Nails 3 (4) 6 diameter holes to be predrilled Figure SPRING PD WRNING WRNING - Strike Hazard The jamb and spring pad MUST be securely anchored to the wall. Failure to secure the jamb or spring pad could result in death or serious bodily injury. ach ONLY to # Southern Yellow Pine (or be er). DO NOT use nails to secure the track or spring pad. *See Dasma TDS-6 ( SPRING PD REQUIREMENTS: * x 6 Southern Yellow Pine, Grade # or be er. *Spring Pad should span from the header to height of ceiling. *Pre-drill (4) 3/6 diameter holes, no closer than -/ from any edge. *Secure Spring Pad with (4) 5/6 x 4 lag screws (not included). *DO NOT a ach directly to drywall or sheetrock. Headroom Required (page 6, Table ) Equal Distance Min. "x 6" Jamb (Header) Equal Distance "x 6" Spring Pad Required for Torsion Springs or Electric Operator Min. "x 6" Jamb Jamb fasteners ush with surface No closer than / to any edge to prevent the wood from spli ng. Level Door Width = Opening Width Perimeter Seal Perimeter Seal Door Height = Opening Height Plumb Side Room 5-/ Min. Perimeter Seal Figure -/ Min. Center Post (Two Doors Side by Side) Jamb Spring Pad 6

7 Step : Framing the Opening The garage door (rough) opening should be approximately the same size as the door (Figure, page 6). The opening must be framed with x 6 minimum, wood jambs. Torsion Spring and Opener applica ons require x 6 minimum Spring nchor Pads (see Figure, page 6). The jambs must be plumb and the header level for a square opening. The jambs should extend to the same height as the headroom required (Table ). ll jamb fasteners should be ush with the jambs and securely anchored to the wall. Note: Jamb and Spring Pad installa on is typically performed by the builder (carpenter) of the home at the me of home construc on. Step : Perimeter Seal Installa on Perimeter Seal is to be purchased separately. It is not supplied with your door, see Page 8 for details. Step 3: Sec on Selec on Check the sec on height chart (Table ) to ensure proper quan ty of sec ons. The bo om sec on has a rubber weather seal on the bo om. The inside of the sec ons have pre-drilled holes for most fasteners. Note: If struts are supplied with your door, refer to page for proper placement, and Page 0, Step ( or ) for strut installa on instruc ons. Step 4: Safety o om racket Installa on Locate the Safety o om racket assembly (Figure 3). Separate all four parts by snapping apart (Figure 4). Place the bo om sec on face down on a sturdy pair of padded saw horses (Figure 5). ach the le o om racket ase to the bo om of the le end s le (Figure 5) aligning with holes #0 #3 (#5 #8 on Triple Layer doors). Fasten the base with () /4 x 5/8 RED Universal Screws. lign the o om racket Roller Carrier with the matching holes in the base and a ach with () /4 x 5/8 Universal Screws. Insert the Roller into the o om racket Roller Carrier (Figure 5G). Repeat this procedure for the right end s le. Note: Holes in the s les may not line up with all xtures, handles, and locks. Use a 3/3 drill bit to start pilot holes for fasteners where pre-drilled holes are not provided. Not all holes will be used. Step 5: Li Cable Installa on Secure the li cable to the bo om bracket by hooking the looped end of the cable over the li ing stud ( gure 5). If two sets of cables are supplied, use the longer cables as li cables. Step 6: Roller Carrier Installa on Roller carriers have a number stamped on them for iden ca on and their placement on the door is important (Figure 5C). ll roller carriers are a ached to the end s les with () /4 x 5/8 Universal Screws, using holes # #6 (#4 #8 on Triple Layer doors). Insert rollers as shown (Figure 5C). Start with Roller Carrier # for the bo om sec on, then using #, #3, #4 as required. Note: (3) Sec on tall doors start with a # Roller Carrier. Type of Spring Track Radius Note: Marked L R For Right or Le Side Mount o om racket Roller Carrier o om racket ase Table - Headroom Chart Figure 4 Figure 3 Note: Your garage door may appear slightly di erent, but installa on steps are the same. C Min. Headroom Required Extension " " Extension 5" 5" Torsion " " Torsion 5" 5" Min. Headroom Req d w/ Opener Figure 5 5" 8" 5" 8" 4 5 Sec on garage doors start with # 3 Sec on garage doors start with # Table - Door Height Con gura on Door Height Sec on Height Quan ty (For doors over 8 tall, contact marr Garage Doors) 8" " 8" 3" 6'-0" 4 6'-" nd 6'-3" 3 6'-5" nd 6'-6" 6'-9" 3 6'-9" nd 6'-0" 7'-0" 4 Or 3 7'-" nd 7'-4" 7'-6" 5 7'-8" 7'-9" 4 8'-0" 3 Or 3 Note: It is important to know which model you are installing, see examples below. SINGLE LYER Steel 000 D D* Center Stile DOULE LYER Steel + Insula on 000 Hinge Pocket TRIPLE LYER Steel + Insula on + Steel 3000 Triple Layer Garage Doors Triple Layer Garage Doors Step 7: Center Hinge Installa on Locate the Center Hinges, rotate and insert the hinge(s) into the hinge pocket(s) (Figure 5D). ll Center Hinges are a ached with () /4 x 5/8 Universal Screws using holes C (#4 #6 on Triple Layer doors Figure 5D*). Note: The words THIS SIDE OUT must be visible. The actual hinge point or barrel of the hinge, must be inside of the hinge pocket. G Tube Spacers F* Step 8: Step Plate / Li Handle Installa on For Single Double Layer doors, drill two () /4 holes straight through the Center S le and face of the door, using pre punched holes U W on the s les as a template on the bo om end of the center s le (Figure 5E). For Triple Layer Doors, drill two () /4 holes straight through the Center S le and face of the door, using the two dimples near the bo om of the sec on as a template. Then drill () 3/8 holes through the inside skin only (to insert the Tube Spacer). Install the Step Plate / Tube Spacers / Li Handle (outside inside) using () /4-0 x -/ Carriage olts and /4-0 Nuts (bolt heads should be on the outside) (on Triple Layer doors refer to Figure 5F*). Do not over- ghten, you could crush the sec on and the tube spacers. Note: For all Single Double Layer doors use Yellow Tube Spacers. For -3/8 thick, Triple Layer doors use lack Tube Spacers. For thick, Triple Layer doors use Red Tube Spacers. Le Side Shown WRNING E RED Fasteners Tube Spacers (Yellow) RED fasteners must be used where required. These fasteners hold parts which are under extreme tension. RED fasteners are not to be loosened or removed. F Installing Hardware 7

8 Step 9: Stacking the o om Sec on in the Opening Place the bo om sec on (with hardware installed) in the opening against the Perimeter Seal and centered from side to side (Figure 6). Place a level on the top of the sec on (Figure 6). If necessary, use a piece of wood as a shim under the low side to make the sec on level (Figure 6). Step 0: Securing the Sec on in the Opening Temporarily secure the sec on in the opening by driving a 6-penny nail into the jamb at each end of the sec on and carefully bend it over the edge of the sec on to secure in place (Figure 6C). Make sure the sec on is securely held in place. Steps -5: Track ssembly and achment WRNING High Spring Tension, Strike Hazard The track and spring pad are under high spring tension and MUST be securely anchored. Failure to secure the track or pad could result in death or serious injury. nchor into wood stud or structurally sound member. For wood studs on top of masonry or steel jambs, use -3/4 lags. DO NOT use nails to secure the track or spring pad. *See Figure, page 6 Notes: * Hand ghtening will allow for slight adjustments during the installa on. * e sure to predrill a 3/6 hole for lag bolts, to prevent spli ng of wood. * /4-0 Hex Nuts always go on the outside of the track. * If you raise one side of the bo om sec on to level it, you MUST raise the track on that side the same amount for the door to operate properly. * Ver cal Tracks must be level with each other for the door to func on properly. The bo om of the track MUST be equal to the bo om of the sec on. If not level, raise the lower track but not higher than 3/8 from the oor (Figure 8D). Ver cal Tracks must be plumb as well. * Maintain 3/8 space between the door edge and the ver cal track (Figure 8C). Step : Jamb racket to Track achment (Right Side) lign the lower Universal Jamb racket with the at side of the track as shown in Figure 7. ach with () /4 x 5/8 Track Splice olt and () /4-0 Hex Nut, through the oval holes. Hand ghten. Repeat this step for the upper Jamb racket. See the Jamb racket Loca on chart for placement (Figure 7). Step : Flag racket achment (Right Side) Posi on the Flag racket to the top of the track (Figure 7C). Loosely a ach the lower slot of the Flag racket to the top of the Ver cal Track with () /4 x 5/8 Track Splice olts and () /4-0 Hex Nuts and nger ghten. Step 3: Posi oning the Track on the Door (Right Side) Place the assembled Ver cal Track with Jamb rackets a ached over the rollers as shown in Figure 8C 8D. Step 4: Moun ng the Ver cal Track to the Jamb (Right Side) With both tracks properly aligned, predrill 3/6 holes to prevent spli ng of wood, and securely fasten each Jamb racket to the jamb with () 5/6 x-5/8 Lag olt (Figure 8). Step 5: Moun ng the Flag racket to the Jamb (Right Side) Predrill 3/6 holes to prevent spli ng of wood, and secure the Flag rackets (keeping them plumb) with (3) 5/6 x-5/8 lag bolts to the jamb (Figure 8). Repeat Steps thru 5 for the le side Ver cal Track. Shim Low Side (if required) Jamb racket Upper Jamb racket Loca on 6-7 Tall * *Measured from o om to Middle of Slot C Le 3/8 Max. djustment From Floor 0 ll Doors Right D Perimeter Seal TL T 3/8 o om Ver cal Track Figure 6 T 38 T T T T Nut to outside of track 58 Figure 8 T9 T T Figure 7 Right Side ssembly Shown C T5 T L C Flag racket *Jamb racket lignment Doors -3/8 6-7 Tall 4/5 / Tall 4/6 /4 *Track Splice olts to lign with Numbers on Jamb rackets NOTICE This door MY NOT meet the building code wind load requirements in your area. Contact your local buiding o cial for wind load code requirements and building permit informa on. Right Side ssembly Shown Stacking Sec ons 8

9 Step 6: Installing Intermediate Sec on Hardware Place the second sec on face down on the padded saw horses. Install the Roller Carriers and Rollers as shown on Page 7, Step 6. Install the Center Hinge(s) as shown on Page 7, Step 7. Figure 9 Notes: * Intermediate refers to sec ons above the bo om sec on and below the top sec on. Sec ons are interchangeable (except for 3 sec on doors which need correct placement to create the various designs). * If addi onal reinforcement (struts) are supplied or required with your door, refer to page, for proper loca on. * egin with Page 0, Step or for Strut Installa on and Placement instruc ons. Step 7: Stacking Intermediate Sec on(s) in Opening Li the Intermediate Sec on, with the rollers, roller carriers, center hinges, and struts (if installed). Slide the rollers down into the track (Figure 9). Lower the sec on down onto the bo om sec on that you stacked earlier (Figure 0). Step 8: Finish Center Hinge(s) Installa on Once the sec on is in place, rotate the upper half(s) of the Center Hinge(s) and a ach to the sec on above with () /4 x5/8 Universal Screws (Figure ). Use holes V W for single and double layer doors. Triple layer doors are not marked, but will line up with the holes in the Center Hinge. Step 9: End Hinge Installa on (Le Right) Fit the End Hinges between the track and the sec on. lign the End Hinge studs with the extruded holes in the edge of the end s les and insert. Secure the hinge with () /4 x5/8 Universal Screws (Figure ). Use holes 9 3 for single and double layer doors. Use holes 4 8 for triple layer doors. Firmly hold the End Hinges in place with a screwdriver between the track and the hinge, as you ghten the screws (Figure ). CUTION Pinch and Strike Hazard. Secure the end hinge with appropriate universal screws (see gure ). Failure to properly secure the hinge could result in minor or moderate bodily injury. Wear work gloves and safety glasses. Note: Repeat steps 6-9 for each intermediate sec on required (Figure 3). Intermediate o om If lock is required, install in this sec on Figure 0 Figure Use Screwdriver to hold End Hinge in place as you ghten screws. Figure Intermediate Intermediate Right side shown End Hinge Stud The End Hinge Stud is inserted into the extruded hole in the side of the lower sec on. () /4-0 x5/8 Universal Screws fasten the End Hinge to the upper sec on. R Figure 3 o om Stacking Intermediate Sec ons 9

10 Step 0: Installing Top Sec on Hardware Place the top sec on face down on your padded saw horses. Locate the S le S ener(s) or Hinge Hole Plugs. Note: For Single Double Layer doors, S le S eners MUST be installed along the top edge of the top sec on in the center s le hinge pocket(s). If your door has mul ple center s les and Hinge Hole Pockets, there should be one in each pocket. Step : Installing the S le S ener(s) (Single Double Layer doors only) Posi on and rotate the S le S ener(s) as shown in Figure 4. When installed correctly they should appear at as shown in Figure 4. S le S ener(s) once installed, do not require any fasteners to secure in posi on. The side tabs will maintain the part securely in the hinge pocket. Note: If struts are not required, skip to Step 3. Hinge Pocket C Center S le Figure 4 Step : Strut Installa on - (Single Double Layer doors Only) If Strut(s) are required, placem ent is shown on page. Install using () /4 x5/8 Universal Screws into each end and center s le (Figure 5C). ach Strut(s) to S le S ener(s) and center s le(s) with () /4 x5/8 Universal Screws, using the top and bo om holes (Figure 5). Step : Strut Installa on - Triple Layer Doors If Strut(s) are required, placement is shown on page. Install using () /4 x5/8 Universal Screws into each end and center s le (Figure 5C). Install the Hinge Hole plug as shown in Figure 5D. ach Strut(s) to the center s le with () /4 x5/8 Universal screws, using the Strut Clip to fasten the Strut to the lower hole (Figure 5D). Strut Clip D Note: Due to lack of available head room (refer to Page 7, Table ), you may require a Low Head Room applica on. If this is the case, skip Step 3 and go to Step 4. C Hinge Hole Plug Step 3: Top Fixture Installa on (Standard Head Room) lign the Top Fixtures with holes 4,5,9 (Figure 4C) on the end s les. Secure the xture to the end s les with (3) /4 x 5/8 Universal Screws (Figure 4C). Insert Rollers as shown (Figure 4C). Leave the slide loose for adjustment later. Step 4: Top Fixture Installa on (Low Head Room) lign the Flat Top Fixture (for Low Head Room applica ons), with holes 4 (Figure 5) on the top corner of the end s les. Secure the xture to the end s les with () /4 x5/8 Universal Screws (Figure 5). Insert Rollers as shown (Figure 5). If a strut is required, refer to Step for instruc ons. The Strut will mount on top of the lower por on of the Low Head Room Flat Top Fixture (Figure 5). Step 5: Stacking the Top Sec on in the Opening Li the Top Sec on, with the rollers, top xtures and struts (if required). Lower the sec on on to the previously installed intermediate sec on. Temporarily secure the top sec on by driving a 6-penny nail into the header and carefully bending it over (Figure 6). Figure 5 Step 6: Center Hinge(s) Installa on Once the top sec on is secured, rotate the upper half(s) of the Center Hinge(s) and a ach to the upper sec on with () /4 x5/8 Universal Screws (Page 9, Step ). Step 7: End Hinge Installa on (Le Right) Fit the End Hinges between the track and the sec on. lign the End Hinge studs with the extruded holes in the edge of the end s les and insert. Secure the hinge with () /4 x5/8 Universal Screws (Page 9, Step 9, Figure ). Use holes 9 3 for single and double layer doors. Use holes 4 8 for triple layer doors. Top Intermediate Intermediate C Firmly hold the End Hinges in place with a screwdriver between the track and the hinge, as you ghten the screws (Page 9, Figure ). CUTION Pinch and Strike Hazard. Secure the end hinge with appropriate universal screws (see Page 9, gure ). Failure to properly secure the hinge could result in minor or moderate bodily injury. Wear work gloves and safety glasses. o om Figure 6 Stacking Top Sec on Installing Struts 0

11 Garage Door Opener racket Installation (Required for Triple Layer Doors) WRNING If your door did not come with a strut, adding one will change the weight of your door. The increased weight may require using di erent springs than the ones supplied. Incorrect springs can lead to pre-mature failure of the door. Check with your vendor before proceeding. Figure Notes: * Triple layer doors require the Garage Door Opener racket shown to the right (Figure ). This bracket is not supplied with your door and must be purchased separately. Opener racket * Single and Double layer doors do not require these steps. Your Garage Door Opener will come with an easy to install bracket and instructions for installation. * ll doors that use an ELECTRIC OPENER require a minimum of () strut mounted to the top section. * efore you proceed with Page 0, Step of the Installation Instructions, attach the Garage Door Opener racket to the section as shown (Figure ). Step : ttach the strut to the top of the section following the instructions from Page 0, Step. efore inserting the () /4 x5/8 Universal Screws in to the middle of the strut, the screws will now go through both the strut and the Garage Door Opener racket (Figure ). On the lower side of the strut, you will need to use a Strut Clip as shown in Figure. Step : Install your top section as shown in the Installation Instructions (page 0, Step 5-7). The Opener racket will mount on top of the Center Hinge, with () /4 x5/8 Universal Screw (Figure 3). Step 3: ttach the Opener rm to the pin () in Figure. Figure For further information concerning installation of your Electric Garage Door Opener, consult the manufacturer s instructions. Figure 3 Opener racket

12 Step of 3: Number of Struts Strut Size Model Door Width 4 Sec ons 5 Sec ons Single Layer / Double Layer Garage Doors 6'-0" - 4'-0" 0 Struts 0 Struts 4'- - 6'-0" () Strut () Strut 6'-" - 8'-0" (4) Struts (5) Struts 8'-" - 0'-0" (4) 3 Struts (4) 3 Struts ELECTRIC OPENER TTCHMENT When installing a garage door opener, the following applies:. The garage door springs must be in good working order and the door must be balanced (should be able to raise the door half way and have the door stay in place).. The top sec on of the garage door MUST include a strut (see Page 0, Step or ). 3. Disconnect and/or remove all locks and pull ropes. emp ng to use the opener while door is locked will damage your garage door. FILURE TO DO SO WILL VOID DOOR WRRNTY. () strut required, on top sec on, for doors with opener Model Width 4 Sec ons 5 Sec ons Triple Layer Garage Doors 6'-0" - 0'-0" 0 Struts 0 Struts 0'-" - 6'-0" 6'-" - 8'-0" 8'-" - 0'-0" () Strut () Strut (3) Strut (3) Strut (4) Struts (4) Struts () strut required, on top sec on, for garage doors with opener Not vailable for -3/8 thick Triple Layer doors NOTICE This garage door MY NOT meet the building code wind load requirements in your area. Contact your local building official for wind load code requirements and building permit informa on. Many marr garage doors have engineering drawings to meet wind load requirements. Garage doors must be assembled precisely as shown in the drawings. Model Width 3 Sec ons 6'-0" - 4'-0" 0 Strut 3 Sec on Garage Doors Single, Double Triple Layer 4'- - 6'-0" () Struts Garage Doors 6'-" - 8'-0" (3) 3 Struts () strut required on, top sec on, for garage doors with opener () strut required on window sec on. Strut Detail Example (non-windload garage door): 6-0 width x 8-0 tall - Double Layer - (5) Sec ons (informa on from table top le of page) Step : Number of struts - () Strut Step : Strut Loca on - Top of Top Sec on - st Strut Posi on Step 3: Strut achment - bove Top Fixture to End S le - and top Center of Door on S le S ffener - st Strut Step of 3: Strut Loca on Indicates placement of struts based on number of struts required and number of sec ons. End S le achment Top Sec on Step 3 of 3: Strut achment st Strut SEE PGE 0, STEP OR FOR INSTLLTION DETILS. 4th Strut st Strut st Strut nd Strut 3rd Strut st Strut Center S le achment Top Sec on Triple Layer Doors Strut Clip Single Double Layer Doors 5th Strut nd Strut 3rd Strut nd - 5th Strut 3rd Strut 4th Strut nd Strut End Center S le achment Intermediate o om Sec on Strut achment Key Strut Informa on Installa on

13 Note: For doors requiring a Low Head Room Installa on (check Page 7, Table ), see Page 8 or 9 for installa on instruc ons. Step 8: Horizontal Track to Flag racket achment Part (Le Side ssembly shown) Place the curved end of the Horizontal Track ssembly over the roller in the Top Fixture and a ach to the Flag racket with () /4 x5/8 Track Splice olts and () /4-0 Hex Nuts (Figure 7). Temporarily support the back end of the track using a rope or wire a ached to the ceiling to support the back end of the track. Note: /4-0 Hex Nuts always go on the outside of the track. D Figure 7 Horizontal ngle -3/8 Thick Doors Inner Slots Thick Doors Outer Slots 5 Radius Upper Slots Radius Lower Slots Step 9: Horizontal ngle to Flag racket achment Part ach the end of the Horizontal ngle to the Flag racket with () 3/8 x3/4 Low Shoulder Carriage olts and () 3/8-6 Hex Nut (Figure 7). Note: For thick doors use the slot on the Flag racket, farthest from the jamb. For -3/8 thick doors use the slot closest to the jamb. Note: 3/8-6 Hex Nuts always go on the outside of the assembly (away from the door). Step 30: ack Hanger Installa on (see Page 4 or 5) Replace support rope or wire with metal ngle Hangers (Purchased separately, recommend minimum 4 gauge) (Figure 7C E). ack Hangers need to be level and plumb. ngle must fasten securely to studs. WRNING CK HNGERS MUST E LE TO SUPPORT THE WEIGHT OF THE TRCK ND THE DOOR. Note: Installer is responsible to separately purchase and install framing and metal ack Hangars and fasteners for each installa on. Note: Repeat steps 8-30 for Right Side Horizontal ssembly. E T Overhead Crush WRNING Hazard Long end of the threaded bolt must be inside of the track to act as a door stop. Top Intermediate Intermediate Important: Horizontal Track must be spaced no more than 3/8 from the sec ons to prevent the sec ons from falling out of the track. Make sure that the distance between the track and the door is equal at the bo om of the Ver cal Track, at the curve of the horizontal, and at the back of the Horizontal Track (approximately 3/8 ). Step 3: Inspec ng the Track Installa on Using a tape measure and level, make sure the track is level and square with the opening (Figure 7). djustment to the track posi on may need to be made later, a er the springs are installed and the door is opened to maintain the proper spacing of 3/8. Step 3: djus ng the Top Fixture With the door in the closed posi on, ghten the slide on the Top Fixture by pushing the top sec on ght against the opening and lightly pulling the top slide toward the inside of the garage (Figure 7D). Tighten the nuts. Step 33: Remove all Temporary Nails Step 34: Pull Rope Installa on (no Electric Opener only) If an electric opener is not used, a ach one end of the pull rope to the Safety o om racket and the other end to the second Jamb racket. To prevent accidents, DO NOT INSTLL PULL ROPE IF ELECTRIC OPENER IS USED. WRNING Go to page 6 for Torsion Spring Installa on Instruc ons. Go to page or for Extension Spring installa on instruc ons. er springs are installed, proceed to Step 35. Step 35: Secure the Perimeter Seal Close the door from the outside and permanently nail the Perimeter Seal for a snug t so that the seal does not bind the door. Wax the inside, hard edge of the seal to prevent binding (if necessary). Step 36: Install Safety S ckers to Door Install supplied Safety S ckers as shown in Fig 7. If these are not supplied, call for replacement s ckers. Step 37: Final Check. Make sure there is a 3/8 clearance between the door and the track along the en re horizontal and ver cal track assemblies. djust as necessary.. Make sure the garage door is square with the opening. C. If the door does not operate easily, make sure that the door to track spacing is correct and that the door is not binding. C ack Hanger Finished ssembly T4 Horizontal Track End Hinges Roller Carriers o om racket (3) Safety S ckers Cable Drum Center S les Center Hinges Safety S cker Li Handle o om WRNING - Strike Hazard The track and spring pad MUST be securely anchored to the wall. Failure to secure the track or spring pad could result in death or serious bodily injury. ach to masonry or # Southern Yellow Pine (or be er) substrate. DO NOT use nails to secure the track or spring pad. *See Figure, page 6. Spring Safety Label Torsion Spring () Spring Pad Pull Rope (if no opener) Center earing Plate Torsion Sha Header Safety S cker Safety S cker End earing Plate Flag rackets Jamb Jamb rackets Installing Horizontal Track 3

14 ack Hanger Installa on Instruc ons (Track parallel to joists) Note: Garage doors are not supplied with ack Hanger or fasteners. Theses items must be purchased separately. Note: Hanger ngles must be a minimum of 4 gauge. Step : (Right Side shown) Keeping the horizontal track square, level, and parallel to each other, mark a spot on your ceiling directly above the end of the horizontal track (Fig ). Note: If your ceiling is not nished in sheet rock, skip to step 3. Step : Using a hammer, tap around your mark to nd a ceiling joist/beam and mark the spot (Figure, 3, 4). Then, move to the right or le approximately 8-4 and tap around to nd a second ceiling joist/beam (Figure 3). Step 3: Mark and cut a piece of angle to span the distance between the ceiling joists/beams plus 4 (Figure 8 9). Note: Predrill the two 3/6 holes to prevent spli ng of the wood. Step 4: Securely fasten each end of the angle to the ceiling joists/beams using () 5/6 x-5/8 Lag olts (Figure 5 6). Step 5: Measure the distance from the bo om of the Horizontal Track to the top of the angle (Figure 7). Mark and cut a piece of angle this distance (Figure 8 9). Step 6: Mark and cut a piece of angle to form a 45 brace (Figure 8, 9, 0). This piece should be about the same length as the piece in Step 5. Securely fasten the ack Hanger ngles using (3) 3/8 x-/ Machine olts and (3) 3/8-6 Hex Nuts as shown in Figure 0. Step 7: (Standard Li ) Securely fasten the ver cal ack Hanger ngle to the Horizontal Track using () 3/8 x-/ Machine olt and () 3/8-6 Hex Nut (Figure ). Step 7: (Low Head Room) Securely fasten the ver cal ack Hanger ngle to the Upper Low Head Room Horizontal Track using () 3/8 x-/ Machine olt and () 3/8-6 Hex Nut (Figure ). Figure 5 Figure 6 Figure Joist above ceiling Ceiling Figure Figure 3 Figure 4 Note: Hex Nut is mounted to inside of track to act as door stop. OVERHED CRUSH HZRD Figure 0 Figure 7 Figure 8 Figure Figure Figure 9 Finished Standard ssembly Diagonal race Finished Low Head Room ssembly WRNING Strike Hazard - Sharp Edges Risk of death or serious bodily injury Track Hanger must not extend below horizontal track WRNING Strike Hazard - Risk of Door Falling Risk of death or serious bodily injury Long end of threaded bolt must be inside of the track to act as a door stop ack Hanger Installa on 4

15 THIS PGE IS INTENTIONLLY LEFT LNK 4

16 Torsion Spring Installa on Instruc ons WRNING High Spring Tension DO NOT remove, repair or adjust springs or anything to which garage door spring parts are fastened, such as wood blocks, steel brackets, cables or other like items. Failure to follow these instruc ons could result in death or serious bodily injury. Repairs and adjustments must be made by a trained door system technician using proper tools and instruc ons. Note: Garage doors may be supplied with or Torsion Springs. Direc ons for installa on are the same. Note: Garage doors may be supplied with extension springs. See Pages or for details. Note: Garage doors may be supplied with a spring winding device. See instruc ons provided by the manufacturer, in the box for details. Step : End earing Plate achment (Le Side) Note: Use ladder where required. ach the le side End earing Plate to the Flag racket and Horizontal ngle with () 3/8 x3/4 Low Shoulder Carriage olts and () 3/8-6 Hex Nuts (Figure ). Note: 3/8-6 Hex Nuts always go to the outside of the Flag racket. Secure the Tab on the End earing Plate, to the Jamb/Spring pad with () 5/6 x-5/8 Lag olt (Figure ). Predrill a 3/6 pilot hole to prevent spli ng the wood. Repeat Step for the Right Side End earing Plate Step : Torsion Spring Unit Installa on: Note: ssemble these components while working on the ground. Slide the le side (Red) drum onto the sha. The Set Screws should be facing toward the center of the sha. Next, slide the le side Torsion Spring (Red) onto the sha, with the set screws facing toward the outside of the door, then slide the Nylon earing onto the sha (the Nylon earing should be turned so it is able to slide into the spring, Figure 3). If your door requires () springs, slide the Right/lack spring on facing in the opposite direc on of the Le /Red spring. Slide on the right side (Right/lack) drum with the set screws facing toward the middle. Step 3: Installing the Torsion Spring Unit Keeping the sha level, slide the complete Spring ssembly into the Le and then Right side End earing Plates (Figure 3). There should be an equal amount of the sha protruding from each End earing Plate (Figure 3). Step 4: Installing the Center earing Plate The Center earing Plate must be mounted in the center of the sha, and level with the End earing Plates so the sha is level. Fasten the Center earing Plate to the x6 Wooden Spring nchor Pad with () 5/6 x-5/8 RED Lag olts (Figure 3). Pre-drill a 3/6 pilot hole to prevent spli ng the wood. Note: DO NOT remove warning label (hang tag) from the center bearing plate. Step 5: Securing the Spring(s) Slide the spring against the Center earing Plate, with the Nylon earing inserted into the spring (Figure 3). Using () 3/8 x-/ bolts and () 3/8-6 RED Hex Nuts, fasten the spring(s) to the Center earing Plate (Figure 3C). If two springs are required, the screws go through both Springs and the Center earing Plate. Tighten securely. D End earing Plate Figure Nylon earing Horizontal ssembly Le Side Shown Set Screws Le Side/Red Drum Locking Pliers Warning Label Horizontal ngle Flag racket Figure nd (Right/lack) Torsion Spring If Required Figure 3 Tab Le Side Shown Torsion Sha Set Screws Right Side/lack Drum WRNING Do not a ach Track or Spring components directly to sheet rock. lways use # Yellow Pine or be er for Jamb and Spring Pad (see Page 6). Center earing Plate Longer leg goes on top Single (Le /Red) Torsion Spring Table 3 - Number of Turns Required for Springs Door Turns Turns Turns Height Radius 5 Radius LHR 6'-0" '-" '-3" '-5" 6'-6" '-9" '-0" 7'-0" '-" 7'-4" 7'-6" '-8" '-9" 8'-0" Note: For doors over 8 tall, call DOOR. C Step 6: Installing the Li Cables ring the Le Side Li Cable up between the door and the track, behind the Torsion Sha and over the Le Side Drum. Slide the drum against the End earing Plate. Hook the Cable Stop into the notch on the outside edge of the drum (Figure 4). Turn the drum with your hand un l the cable is snug. Using only your ngers, ghten the () Set Screws on the drum nger ght, un l they touch the tube. Then, turn each screw / to turn with a 3/8 wrench. Note: Do not over ghten the Set Screws, this could damage the Torsion Sha. Using a pair of Lock Pliers, clamp the sha from the outside of the End earing Plate, so that the cable does not loosen or unwind (Figure 3D). The back of the Lock Pliers should rest solidly against the jamb/header. This will prevent the drum from unwinding or rising up as you wind the spring. Repeat Step 6 for the Right Side Cables and Drum. Step 7: Winding the Torsion Spring(s) Mark a straight line on the Spring(s) with a piece of chalk (Figure 6 ). Insert the Winding ars completely into the full depth of the holes in the Winding Cone. lways wind pushing the Winding ars up (Figure 5 ) /4 turn at a me. When the correct number of turns are on the spring(s) (Table 3 Figure 6 Step 3), keeping tension with the Winding ar, using only your ngers, ghten the Set Screws on the spring(s) nger ght. Then, turn / to turn with a 3/8 wrench. Note: Do not over ghten the Set Screws, this could damage the Torsion Sha. Remove the Winding ars and the Lock Pliers. Note: There should be no tension on the Winding ars. Test your installa on by working the door up and down. The door should balance (not go up or down) at, 3 and 4 o the oor. Proceed to Step 35, Page 3 to nish the installa on. Li Cable Cable Stop Figure 4 Chalk Mark Figure 6 Set Screws WRNING DNGER Strike Hazard ONLY use approved winding bars to install the li cables. Failure to secure the track or spring pad could result in death or serious bodily injury Set Screws Chalk Mark Note: For reference, count the diagonal chalk lines, this is the number of turns a er winding. 7 Push Winding ar gainst Jamb Winding ars Winding Cone Figure 5 Stand to the side when winding Torsion Spring Installa on 6

17 NOTICE Failure to comply with these instructions invalidates the warranty. efore you begin the installation, read all of the instructions thoroughly. Figure NOTICE Slide Lock Installa on Instruc ons Do not install Slide Locks if your garage door is equipped with an Electric Garage Door Opener. NOTICE Locks (including Slide Locks) will damage your Electric Garage Door Opener and your garage door if the lock is engaged when the operator tries to raise the garage door. This will invalidate the garage door warranty. Right Side Figure Figure NOTICE If you are going to install an Electric Garage Door Opener later, remember to remove or disable the Slide Locks. You can disable the lock by opening the dead bolt and pu ng a lock or bolt through the lock hole (Figure 4). Note: Garage doors may not be supplied with Slide Locks and fasteners. These items must be purchased separately. Note: These instruc ons show a Double Layer garage door but apply to Single and Triple layer garage doors as well. WRNING FILURE TO COMPLY WITH THESE INSTRUCTIONS INVLIDTES THE WRRNTY. EFORE YOU EGIN THE INSTLLTION, RED LL OF THE INSTRUCTIONS THOROUGHLY. Le Side NOTICE It is best to knock out the tab on the track from the inside of the track, before the track is installed. Step : (Right Side) Using a hammer and punch, knock out the pre-punched rectangular metal tab from the Horizontal Track (Figure ). Step : With your door in the fully closed posi on, locate your lock so that the slide will line up with the center of this rectangular hole (Figure 3 4). Securely fasten the Slide Lock to the nd sec on with () /4 x5/8 Universal Screws (Figure ). You may need to pre-drill 3/3 pilot holes if holes in the sec on do not line up with this loca on. Step 3: With your door in the fully closed/down posi on, test the Slide Lock for ease of opera on. djust the lock up or down if necessary (Figure 3 4). If a second lock is requested, repeat Steps -3 for the le side. NOTE: Second lock is not required. NOTE: Other locks may be provided with your garage doors. Refer to installa on instruc ons included with the lock for details. Closed Figure 3 Figure 4 Open Lock Hole Slide Lock Installa on 7

18 Perimeter Seal Installa on Instruc ons Note: Garage doors are not supplied with Perimeter Seal or fasteners. Theses items must be purchased separately. Note: The Perimeter Seal shown here has a vinyl ap. Perimeter Seal is available with no ap. Skip Step 8 for seal with no vinyl ap. Temporarily Nail Perimeter Seal Jamb Opening Height Header Opening Width Note: Hacksaw is required for smooth, accurate cuts. Step : Measure horizontally across the top of your Header (Figure ). This may require two people to hold the tape measure. Step : Mark your rst piece of Perimeter Seal for cu ng (Figure ). Step 3: Using a Hack Saw (Figure 3), carefully cut the Perimeter Seal to length. Step 4: Star ng at the end (Figure 4), tap the fasteners halfway into the seal, beginning at 6 from the end and con nuing every on center. Step 5: Holding the seal in place (the edge with the ap should be ush with the inside of the jamb) (Figure 5 6), hammer the fasteners par ally into the jamb. This will allow for slight adjustments later. Step 6: Measure the ver cal (le side) of your Jamb (Figure ). Mark your second piece of Perimeter Seal for cu ng (Figure ). Figure Figure Figure 3 Step 7: Using a Hack Saw (Figure 3), carefully cut the Perimeter Seal to length. Figure 5 Step 8: Cut a 45 angle through the molding where it meets the top, horizontal piece (Figure 7). This will allow the ap on the horizontal seal to lay down ush with your door. Figure 6 Step 9: Star ng at the top (Figure 4), tap the fasteners halfway into the seal, beginning at 6 from the top and con nuing every on center. Figure 4 Step 0: Holding the seal in place (the edge with the ap should be ush with the inside of the jamb) (Figure 8), hammer the fasteners par ally into the jamb. This will allow for slight adjustments later. Figure 8 Repeat Steps 6-0 for the right side Perimeter Seal. Step : When your door is installed, balanced and closed with either the operator or lock, you may completely nail the Perimeter Seal to the jambs, a er making any slight adjustments as required for a ght seal and smooth opera on. Note: If the seal is too ght against the garage door, the door may become di cult to raise and lower, and could result in damage, that will void the warranty. Figure 7 Perimeter Seal Installa on 8

19 Low Head Room Front (LHF) Track Installa on Instruc ons Step : Horizontal Track to Flag racket achment (Le Side ssembly Shown) Place the curved end of Upper Horizontal Track assembly over the roller in the top xture (refer to page 0, step 4 for Low Head Room Top Fixture installa on) and a ach to the ag bracket with () /4 x5/8 Track Splice olts and () /4-0 Hex Nuts (Figure ). Temporarily support the back end of the track using a rope or wire a ached to the ceiling. Note: /4-0 Hex Nuts always go to the outside of the track. Overhead Crush WRNING Hazard Long end of the threaded bolt must be inside of the track to act as a door stop. Upper Horizontal Track -3/8 Thick Doors Thick Doors Starter Plate Note: In a Low Head Room installa on, only the Top Rollers go into the Upper Horizontal Track. ll other Rollers go into the Lower Horizontal Track. Lower Horizontal Track Step : Starter Plate to Flag racket achment ach the end of the Starter Plate to the Flag racket with () 3/8 x3/4 Low Shoulder Carriage olt and () 3/8-6 Hex Nut (Figure ). Note: 3/8-6 Hex Nuts always go on the outside of the assembly (away from the door). Step 3: Track Hanger Installa on SEE PGE 4 FOR DETILS. Note: Repeat steps -3 for Right Side Horizontal Track to Flag racket achment. C WRNING Track needs to be spaced 3/8 from the sec ons to prevent the sec ons from falling out of the track. Step 4: Inspec ng the Track Installa on Make sure track is level and square with the opening (Figure ). Make sure that the distance between the track and the door is the same at the bo om of the ver cal track, at the curve of the horizontal, and at the back of the horizontal track (approximately 3/8 ). djustment to the track posi on may need to be made later, a er the door is opened to maintain the proper spacing. Step 5: Remove all Temporary Nails Step 6: Pull Rope Installa on If an electric opener is not used, a ach one end of the pull rope to the Safety o om racket and the other end to the second jamb bracket. Figure Pull Rope (if no opener) For Torsion Spring Installa on, go to page 6. For Extension Spring Installa on, go to page for Standard Li or page for Low Headroom. er the springs are installed, proceed to page 3, Step 35 to nish the installa on. Shown in Double Car Con gura on Low Head Room Installa on 9

20 DNGER Low Head Room Rear (LHR) Mount Track Installa on Instruc ons Step : ach the Outside Hook-Up (OHU) o om racket to the bo om of the sec on. Install the (OHU) o om racket into holes #, #, #8 as shown in Fig, using (3) /4 x5/8 RED Universal Fasteners. Repeat for the le side o om racket. Step : ach the Track Hangers as shown on Page 4 (Le Right). Do not fasten to end of track. Fasten next to the Junc on Plate as shown in Fig (right shown). Step 3: Fasten the Right Side Flat End earing Plate as shown in Fig 3, using () 3/8 x-/ Machine olts and () 3/8-6 Hex Nuts as show (Fig 3). Repeat this step with the Le Side Flat End earing Plate. Step 4: Install the Torsion Sha with the Spring(s) and Nylon earing, through the Flat End earing Plates (Fig 4). Note: Springs are reversed due to Outside Hook-Up. lack Cone spring mounts on the le, Red Cone spring mounts on the right. Step 5: Using the Torsion Sha as a reference and keeping the sha level, install an addi onal Track Hanger assembly to support the Center earing Plate (Fig 5). Note: This Track Hanger and Center earing Plate must be centered in the middle of the Torsion Sha. WRNING Overhead Crush Hazard. Use addi onal lag bolts to secure the track hanger to the ceilling. Failure to secure the track could result in death or serious bodily injury. nchor into wood stud or structurally sound member. DO NOT use nails to secure the track or hanger. Step 6: ach the Center earing Plate to the center Track Hanger with () 3/8 x-/ RED Machine olts and () 3/8-6 RED Hex Nuts (Fig 5). Note: e sure the Torsion Sha is level. Step 7: Install the Le Side/lack Cone Spring and Nylon earing as shown in Figure 5. ach the spring to the Center earing Plate with () 3/8 x-/ RED Machine bolts and () 3/8-6 RED Hex nuts. Step 8: Install the Cable Drum (marked lack) onto the right side of the sha as shown in Figure 6. Slide the Cable Drum (marked Red) on the le side of the sha, outside of the track, as shown in the assembled drawing. Step 9: ach a pulley to the right side Sheave Support (Fig 7) with () 3/8 x-/ RED Machine bolt and () 3/8-6 RED Hex nut. Repeat for the le side Pulley. Step 0: ach the Sheave Support to the Starter Plate, with the pulley a ached (Fig 7) in a slot and hole, between the upper and lower horizontal track, with () /4-0x Machine bolt and () /4-0 Hex Nuts. Repeat for the le side Sheave Support. Step : ach the looped end of the Li Cable to the right side OHU o om racket (Fig 6). Loop the cable over the Pulley and run back under the Drum, inser ng the cable stop into the slot in the Drum. Repeat for the le side Drum. Step : Pull Rope Installa on If an electric opener is not used, a ach one end of the pull rope to the Safety o om racket and the other end to the second jamb bracket. For Torsion Spring Installa on, go to page 6 to con nue. er the springs are installed, proceed to page 3, Step 35 to nish the installa on. Overhead Crush WRNING Hazard Long end of the threaded bolt must be inside of the track to act as a door stop. RED Drum Figure Figure Track Hanger (not to extend below horizontal track) Figure 4 Figure 6 LCK Drum Torsion Sha Li Cable LHR o om racket Junc on Plate Right Side Shown Figure 3 End earing Plate (right) Figure 5 Nylon earing Figure 7 ssembled View Center earing Plate Pulley Sheave Support Li Cable LCK Cable Drum Li Cable Low Head Rear Installa on 0

21 Extension Spring Installa on Instruc ons Standard Li One Spring Step : olt the Sta onary Pulley (right side) to the inside of the Horizontal ngle, through the 3rd open hole out from the jamb, using () 3/8 x-/ machine bolt and 3/8-6 RED nut (Figure ). e sure the Pulley turns freely. Note: olt and nut go to outside of horizontal angle. CUTION HEVY. Use two person assisted li ing/handling during overhead work. Failure to secure the track may result in minor or moderate bodily injury. Figure Figure Figure 3 Two Spring Step : Remove any nails remaining in the jamb. Then, two people should carefully raise the door half-way to check spacing of the Horizontal Track (sec ons should be spaced no more than 3/8 from track). When it is determined that the track spacing is correct, raise the door to the fully opened posi on. Clamp the door open using () Lock Grip pliers as shown (Figure ), one on le and right ver cals. One Spring Pulley Nylon Guide Sheave Fork Nylon Guide Two Spring Figure 5 Step 3: ach the Eye olt to the right side diagonal Hanger ngle using () 5/6 RED nut (Figure 3). One Red nut goes to the inside and one to the outside to lock the Eye olt in place. If your door comes with (4) Extension Springs, you will need () Eye olts and (4) nuts. Step 4: ach a Pulley and Sheave Fork to one end of the Extension Spring using () 3/8 x-/ machine bolt and 3/8-6 RED nut (Figure 4). If your door comes with (4) Extension Springs, refer to Figure 4 (Two Springs) Figure 4 Figure 4 Figure 6 Figure 7 Figure 5 Figure 5 Step 5: ach the other end of the Extension Spring(s) to the right side Eye bolt (Figure 5). Note: e sure the Safety Reten on Cable goes through the nylon guide in the Sheave Fork (Figure 4). This guide will prevent the cable from rubbing against the nut and bolt as the springs stretch. Step 6: Your door will be supplied with (4 or 6) cables. The longer cables are the Li ing Cables and the shorter cables are the Safety Reten on Cables. Install one of the Safety Reten on (shorter) Cables as shown in Figure 6 (right side). For two springs, install two Safety Reten on Cables. Figure 8 Figure 9 Li Cable OVERHED CRUSH HZRD NOTE: e sure to loop the cable around the Hanger ngle and then run the cable through the spring. Step 7: ach the looped end of the Li ing (longer) Cable to the Cable u on on the right side o om Fixture (Figure 7). Then bring the cable up and over the right side Sta onary Pulley as shown in Figure 7. Step 8: ach the S Hook to the right side Horizontal ngle (Fig 8) in a hole approximately 9 - back from the header. Figure 8 Safety Cable thru Nylon Guide Figure Step 9: Run the Li ing Cable back to the Pulley a ached to the spring and loop the cable over the top, going through the Sheave (Fig 9). Step 0: ach the Cable djustment Clip to the loose end of the Li ing Cable, exactly as shown in Figure 0. Step : ach the Cable djustment Clip to the S Hook (Figure ). e sure to pull out all of the slack in the cable at the Cable djustment Clip so the Extension Spring hangs near horizontally (Figure 3). Loop any addi onal cable to keep it out of the way (Figure ) Step : Tie the remaining Safety Reten on Cable(s) through a hole in the Horizontal ngle between the S hook and the jamb (Figure ). Loop any addi onal cable to keep it out of the way (Figure ). REPET STEPS - FOR THE LEFT SIDE CUTION Overhead Fall Hazard. DO NOT stand under the door during installa on. Failure to secure the track may result in minor or moderate bodily injury. Step 3: Remove the Lock Pliers from the track. Close the door halfway. If the door moves down, shorten the length of both Li Cables at the Cable djustment Clip. Lengthen these cables if the door moves up. Cable djustment Clip Safety Cable Figure Figure 0 Li Cable Finished ssembly Figure 3 Extension Spring STD Li

22 Low Head Room (LHR) Extension Spring InstallaƟon InstrucƟons Figure Figure Step : Ʃach the Low Head Room oʃom racket to the boʃom of the secɵon. Install the Out Side Hook-Up (OHU) oʃom racket into holes #, #, #8 as shown in Figure, using (3) /4 x5/8 RED Universal Fasteners. Repeat for the leō side oʃom racket. Pulley LiŌ Cable LiŌ Cable Step : olt the StaƟonary Pulley (right side) to the slot in the LHR Starter Plate (Figure 3) between the upper and lower track, using () 3/8 x-/ machine bolt and () 3/8-6 RED nut. e sure the Pulley turns freely. CUTION HEVY. Use two person assisted liōing/handling during overhead work. Failure to secure the track may result in minor or moderate bodily injury. Step 3: Remove any nails remaining in the jamb. Then, two people should carefully raise the door half-way to check spacing of the Horizontal Track (secɵons should be spaced no more than 3/8 from track). When it is determined that the track spacing is correct, raise the door to the fully opened posiɵon. Clamp the door open using () Lock Grip pliers as shown (Figure ), on leō and right verɵcals. LHR oʃom racket One Spring Two Spring Pulley Figure 6 Nylon Guide Sheave Fork Nylon Guide Sheave Fork Two Spring Figure 5 Figure 4 Step 4: Ʃach the Eye olt to the right side diagonal Hanger ngle using () 5/6 RED nuts (Figure 7). One Red nut goes to the inside and one to the outside to lock the Eye olt in place. If your door comes with (4) Extension Springs, you will need two Eye olts and (4) nuts per side (Figure 7 8, Two Spring). Step 5: Ʃach a Pulley and Sheave Fork to one end of the Extension Spring using () 3/8 x-/ machine bolt and ()3/8-6 RED nut (Figure 4, one spring). If your door comes with (4) Extension Springs refer to Figure 5 6, Two Spring. Figure 3 One Spring Eye olt Figure 7 One Spring One Spring Figure 8 Figure 9 Step 6: Ʃach the other end of the Extension Spring(s) to the right side Eye bolt (Figure 9). Step 7: Your door will be supplied with (4 or 6) cables. The longer cables are the LiŌing Cables and the shorter cables are the Safety RetenƟon Cables. Install one of the Safety RetenƟon (shorter) Cables as shown in Figure 0 (right side). For two springs, install two Safety RetenƟon Cables. Two Spring Two Spring Note: e sure the Safety RetenƟon Cable goes through the nylon guide in the Sheave Fork (Figure 4). This guide will prevent the cable from rubbing against the nut and bolt as the springs stretch. Two Spring Note: e sure to loop the cable around the Hanger ngle and then run the cable through the spring. Figure S Hook Step 8: Ʃach the looped end of the LiŌing (longer) Cable to the Cable uʃon on the right side oʃom Fixture (Figure ). Then bring the cable up and over the right side StaƟonary Pulley as shown in Figure 3. NIN Cable djustment Clip G Step 0: Run the LiŌing Cable back to the Pulley aʃached to the spring and loop the cable under the pulley, going through the Sheave (Figure 9). R W Step 9: Ʃach the S Hook to the right side LHR Starter Plate (Figure 4) in a slot approximately 4-6 back from the header. Figure 4 Figure 0 Step : Ʃach the Cable djustment Clip to the loose end of the LiŌing Cable (Figure ). Step : Ʃach the Cable djustment Clip to the S Hook (Figure 4). e sure to pull out all of the slack in the cable at the Cable djustment Clip so the Extension Spring hangs near horizontally (Figure 4 5). Loop any addiɵonal cable to keep it out of the way (Figure 3) Step 3: Ʃach the Cable djustment Clip(s) to the Safety RetenƟon Cable(s) (Figure ). Fasten the clip(s) to the jamb using () 5/6 x-5/8 Lag olt (Figure 3). Note: Predrill a 3/6 hole to prevent spliƫng of the wood. Figure Figure 3 Figure 5 REPET STEPS - 3 FOR THE LEFT SIDE. CUTION Overhead Fall Hazard. DO NOT stand under the door during installaɵon. Failure to secure the track may result in minor or moderate bodily injury. Step 4: Remove the Lock Pliers from the track. Close the door halfway. If the door moves down, shorten the length of both LiŌ Cables at the Cable djustment Clip. Lengthen these cables if the door moves up. Extension Spring Low Head Room

23 NOTES: 3

24 Since 95, we have successfully raised the standards of quality, value, and dependability in our industry. Today, with the same promise of individual attention and great value for all our customers, we remain committed to offering products and services that raise those standards even higher. ENTREMTIC 65 Carriage Court Winston-Salem, NC DOOR Technical data subject to change without notice. Sectional door products from Entrematic may be the subject of one or more U.S. and/or foreign, issued and/or pending, design and/or utility patents. Entrematic, marr, Classica, Stratford and Oak Summit as word and logos are registered trademarks owned by the Entrematic Group or other companies within the Entrematic Group. Entrematic Group 06. ll rights reserved Visit amarr.com for additional information on marr garage doors, garage door openers and garage door accessories. 4