K13.11 ORCA PANIC EXIT DEVICE K13 DOORS

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1 K13 DOORS K Waregemstraat Zulte - Belgium - T F commercial@sobinco.com -

2 CONTENTS 1. General information... K Standards EN 1125 and EN 179 K Panic exit lock functions B, D and E K Description of the functions K Panic exit lock... K Description and advantages K Technical characteristics K Multipoint lock with standard latch bolt K Short (K) and long (L) version K Single lock with standard latch bolt K Replacing and turning the latch bolt K Setting of the functions B, D and E K Short keeps...k General K With U-shaped faceplate K With flat faceplate K Long keeps... K With U-shaped faceplate K With flat faceplate K Shorter (K) and longer (L) version K Keeps with positioning piece... K Adjustment keeps... K Cases in synthetic material for flat keeps... K Electric door opener n K General characteristics K Function K Installation on faceplate K Section preparations... K Locks K Keeps without electric strike K Keeps with electric strike K Operating devices... K With horizontal push bar n and K With door handle n (C)L (VI) K Fixed external door knob n 82106L VI K General guidelines... K Coverage documentation K Application area K Operating devices K Inappropriate use K General installation instructions K Maintenance and checks K CE marking... K With horizontal push bar (EN 1125) K With door handle (EN 179) K K

3 1. General information 1.1. Standards EN 1125 and EN 179 The type of room and utilization of the building are decisive when choosing the right exit panic fittings. The European standards EN 1125 and EN 179 define the fittings for panic exit doors and emergency exits. Seminar room Dining room Office Office Kitchen Office Office EN 1125 EN 179 WC Meeting room visitors Technical room Reception / Entrance EN 1125 Meeting room WC EN 1125 Panic exit locks, operated by a horizontal activation bar in accordance with standard EN 1125 are intended for use in buildings frequented by the general public. These panic exit devices ensure that persons who have panicked and are not acquainted with the escape routes and the functions of the door, can always get out of the building safely. In other words, the users have no advance knowledge of how to open the escape door. Applications: Hospitals Escape routes in schools and sport centres Public administration buildings Sport stadia and event buildings Shopping centres EN 179 Panic exit locks for emergency exits in accordance with standard EN 179 are not intended for use by the general public. It is assumed here that the users of the building are acquainted with the escape routes. In other words, the users have advance knowledge of how to open the escape door. Operation by a handle or a an impact plate on the inside is sufficient here. Applications: Apartment buildings School classrooms Non-public administration buildings or industrial buildings Non-public areas or administrative buildings Non-public areas of airports, banks, shopping centres K

4 1.2. Panic exit lock functions B, D and E The principle of a panic exit lock is the following: when the handle or the panic bar is activated from the inside, then the lock must open abruptly with a defined amount of force. Not only the latch bolt, but also the dead bolts must be pulled back. This basic function can be refined to 3 variations, all using the same lock. Function D Panic function D is intended for doors with a pure escape function and are not used otherwise. When the conventional panic function is activated from the inside, the door is opened and the outer handle is engaged as well. In this setting, the door does not constitute an obstacle when entering the building or escaping from it. The original function can be reset with a key. The door handle or bar is provided with a square spindle, are coupled mechanically by a two-part hub. Application examples: escape doors in office buildings, retirement homes, side entrance doors (e.g. schools and hotels). Function B Panic function B with a handle on both sides, is designed for buildings open to the general public. While the handle or bar on the inside has a conventional panic function, the outside handle can be engaged mechanically, as required, by latching the latch bolt with the key. The door handle or bar is provided with a square spindle, are coupled mechanically by a two-part hub. Application examples: escape doors in industrial office buildings. Function E Panic function E is intended for buildings with access for a defined group of people. A fixed grip or knob is mounted on the outside and the door can only be opened with a key. The handle or bar on the inside has a conventional panic function. Application examples: heating room access doors, elevator systems, underground carparks, storage buildings. K

5 1.3. Description of the functions Green: door handle or horizontal push bar: latch bolt and/or dead bolts can be retracted key: latch bolt can be retracted Red: door handle (only on the outside): latch bolt can not be retracted key: latch bolt can t be retracted You can always lock (night position) or unlock the door by the key. Function D Application: after having executed the panic function, the building must still be accessible from the outside to the inside, e.g. by the fire department in case of fire. Operations: inside: door handle or horizontal push bar outside: door handle Initial position K13.11 In this position (= day position), access from the inside to the outside as well as access from the outside to the inside is possible by the door handle or the push bar (only inside). Retracting the latch bolt, in other words opening the door with the key, is not possible with function D. Outside Inside Locked position After locking by the key, both latch bolt and dead bolts are engaged in the lock keeps. Operation from the outside When operating the door handle from the outside, both latch bolt and dead bolts are not retracted. The door remains in locked position. Operation from the inside When operating the door handle or the push bar from the inside (=panic function), both latch bolt and dead bolts are retracted. The door returns to its initial position. Outside Inside Position after panic function After panic function, access from the inside to the outside as well as access from the outside to the inside is possible by the door handle or the push bar (only inside). In other words, the door returns to its initial position. K

6 Function B Application: after having executed the panic function, the building may no longer be accessible from the outside to the inside, e.g. an access door in a company. Operations: inside: door handle or push bar outside: door handle Initial position In this position (= day position), access from the inside to the outside as well as access from the outside to the inside is possible by the door handle or the push bar (only inside). Retracting the latch bolt, in other words open the door by the key, is always possible with function B. Outside Inside Locked position After locking by the key, both latch bolt and dead bolts are engaged in the lock keeps. Operation from the outside When operating the door handle from the outside, both latch bolt and dead bolts are not retracted. The door remains in locked position. Operation from the inside When operating the door handle or the push bar from the inside (=panic function), both latch bolt and dead bolts are retracted. Outside Inside Position after panic function Outside After panic function, access from the inside to the outside is possible by the door handle or the push bar (= initial position inside). Access from the outside to the inside is only possible after engaging the door handle on the outside. Therefore the door has to be opened once by the key. In other words by retracting the latch bolt one time. After engaging the door handle on the outside, the door returns to its initial position. K

7 Function E Application: after having executed the panic function, the building is only accessible by persons who have a key. Operations: inside: door handle or horizontal push bar outside: fixed door handle, door knob or door pull Initial position In this position (= day position), access from the inside to the outside is possible by the door handle or the push bar. Access from the outside to the inside is only possible by retracting the latch bolt by the key. Retracting the latch bolt, in other words opening the door by the key, is always possible with function E. Outside Inside Locked position After locking by the key, both latch bolt and dead bolts are engaged in the lock keeps. Operation from the outside Operation by a door handle is not possible from the outside due to the fixed door handle, door know or door pull. It s only possible to retract the latch bolt, in other words to open the door with the key. Operation from the inside When operating the door handle or the push bar from the inside (=panic function), both latch bolt and dead bolts are retracted. The door returns to its initial position. Outside Inside Position after panic function After panic function the door returns to its initial position. K

8 2. Panic exit lock 2.1. Description and advantages Available as multipoint lock and as single lock with panic function so that the latch bolt and the dead bolts always unlock by operating the door handle or the horizontal push bar from the inside. Total flexibility: the panic exit lock combines 6 versions in only 1 lock reducing the quantity of locks in stock: usable left hand and right hand simply by turning the latch bolt. the 3 functions B, D and E can be set on the same lock. Dependent on the chosen function (B, D or E), the latch bolt can be operated by both door handle and/or key. Locking and unlocking by a single turn of 360 with the cylinder key. The lock works with standard cylinders (no free run). The multipoint lock is provided with top and bottom lock with an upward hook bolt and 2 security pins so that your doors are more secure against forced entry. Maximum reliability by means of: an improved latch bolt mechanism an improved handle mechanism Centre lock The 3 hook bolts are pivoting, rather than sliding. They are therefore longer than conventional bolts, so there is the same proportion of the dead bolt within the lockcase as is engaged into the frame, making it extremely difficult for burglars to force entry by means of a crowbar. The hook bolts ensure security in horizontal direction, the pins in vertical direction. The upward hook bolts also serve as anti-lift security. Two holes above and below the handle opening allow the door handles to be screwed to each other through the lock, so there are no screws visible from the outside. The lock is supplied with the standard latch bolt. The latch bolt is replaceable or turnable after installation with an easy operation. Small turn torque when operating the latch bolt and when locking and unlocking the dead bolts. The vertical clearance (4 mm above and 6 mm below) between dead bolts and lock keeps should be sufficient in order to avoid the following problems: dropping of the door wrong vertical installation of the keep and/or lock SKG locks: The multipoint locks are also available with dead bolts in stainless steel. These are the locks n and they are SKG approved, 2 stars are awarded. These locks are only available with backset 40 mm. K

9 2.2. Technical characteristics The multipoint lock is available in 3 lengths: Short version (K): 1895 mm Standard version: 2170 mm Long version (L): 2470 mm Available in 2 backsets: 35 mm 40 mm Faceplates: Flat faceplate: 20 mm and 24 mm U-shaped faceplate: 22x6.5 mm, 22x8.5 mm, 24x5 mm and 24x6.5 mm Very narrow lock: lockcase width = 15.5 mm. The lock is entirely made of non-corroding materials: faceplate: stainless steel AISI 304 (austenitic) lockcases: zinc alloy, black passivated latch bolt: zinc alloy nickel plated dead bolts: zinc alloy nickel plated or stainless steel AISI 304 (SKG version) pins: stainless steel AISI 303 (austenitic) Top and bottom lock Important! The door must be adjusted so that the following minimum distance between the faceplate of the lock and the lock keep is guaranteed over the full height of the door. With lock keeps: minimum 3 mm With electric door openers: minimum 5 mm The dead bolts must move freely in the lock keeps. With lock keeps With electric door opener Outside Outside Inside Inside K

10 2.3. Multipoint lock with standard latch bolt Flat faceplate Order code A (mm) B (mm) C (mm) Series 80300: SKG** version. U-shaped faceplate Order code A (mm) B (mm) C (mm) D (mm) U U U U U U U U U U U U Series 80300: SKG** version. Indication line The indication line serves as reference point for the lock position in relation to the keep position. K

11 2.4. Short (K) and long (L) version Short version Long version The locks with flat as well as U-shaped faceplate are available in a shorter or longer version: the distance between the centre lock and the top lock is smaller or bigger than in case of the standard lock. K-version: Top lock is 275 mm lower compared to the standard lock. One fixing hole less compared to the standard version. L-version: Top lock is 400 mm higher compared to the standard lock. One fixing hole more compared to the standard version. Order codes: Short: (U)..K (U)..K-.. Long: (U)..L (U)..L-.. (-275 mm) (+400 mm) K

12 2.5. Single lock with standard latch bolt Flat faceplate Order code A (mm) B (mm) C (mm) U-shaped faceplate Order code A (mm) B (mm) C (mm) D (mm) U U U U U U U U Indication line The indication line serves as reference point for the lock position in relation to the keep position. K

13 2.6. Replacing and turning the latch bolt K13.11 L R Note: The lock is only available with standard latch bolt. Changing the latch bolt Important: do not remove the L/R selection screw! 1. Put the lock in day position: retract the dead bolts completely. 2. Pull the latch bolt forwards with a pair of pliers. Don t damage the latch bolt! 3. Turn the latch bolt manually over 90 and remove it from the lock. 4. Position the new latch bolt in the same position. 5. Turn the new latch bolt 90 in the opposite direction. 6. Once the latch bolt turned 90, it will settle itself automatically. 7. Check the operation of the latch bolt 3 times. K

14 Turning the latch bolt = setting left hand (L) and right hand (R) Note: Assume that it s a left hand lock. Inside L R Inside 1. Put the lock in night position: extend the dead bolts completely. 2. Remove the selection screw L/R from the position L with an allen key 2.5. Be careful that the screw doesn t get lost! 3. Pull the latch bolt forwards with a pair of pliers. Don t damage the latch bolt! 4. Turn the latch bolt manually over Once the latch bolt turned 180, it will settle itself automatically. 6. Refit the selection screw ( Nm) in position R. 7. Check the operation of the latch bolt 3 times by operating the lock. K

15 2.7. Setting of the functions B, D and E K13.11 E B D Notes: When the panic function is activated in function B, the selection screw is no longer visible. This screw can be made visible again by using the key: to retract the latch bolt or to extend and to retract the dead bolt Don t operate the lock when the selection screw is not fitted! This procedure counts for each function change. As an example we illustrate the function change from B to D. 1. Put the lock in day position: retract the dead bolts completely. 2. Remove the screw from position B by means of an allen key Replace the screw in opening D and tighten it again with the allen key. Fixing torque max. 1,5 Nm Insert the screw completely up against its stop! K

16 3. Short keeps 3.1. General The short keeps are provided with a stainless steel faceplate in AISI 304. The centre keep is also provided with an indication line to check the keep position in relation to the lock position. Profile preparations: see page K Indication line 3.2. With U-shaped faceplate The U-shaped faceplate is 22 mm or 24 mm wide and 5.5 mm, 8.5 mm or 11 mm (only 22 mm) high. The top and bottom keep is provided with a zinc alloy case. The encased keeps give a neat appearance and keeps the frame section free from dirt. The top and bottom keeps are horizontally adjustable by means of eccentric rollers which move the zinc alloy cases. The adjustment range is +/-1.5 mm. The centre keep is provided with a latch plate in zinc alloy for the latch bolt opening. This latch plate can be removed to use the keep in combination with an electric door closer: see page K This way, the same keeps can be used. or Right hand Left hand The middle keeps n U22R and -U22L are also available with positioning piece: see page K The keeps have been tested by SKG in the Netherlands. Two stars are awarded to the keeps in accordance with the stars indication with relation to the KOMO certificate of SKG. Faceplate height E 5.5 mm 8.5 mm Centre right Order code Centre left Top and bottom U22R U22L U U24R U24L U U22R U22L U U24R U24L U24 11 mm U22R U22L U22 or K

17 3.3. With flat faceplate The faceplates are 22 mm wide and 2.5 mm high. The keeps are horizontally adjustable by means of eccentric rollers. Adjustment range: +/-2 mm. The centre keep n R (L) is provided with a latch plate for the latch bolt opening. This latch plate can be removed to use the keep in combination with an electric door closer: see page K This way, the same keeps can be used. The keeps have been tested by SKG in the Netherlands. Two stars are awarded to the keeps in accordance with the stars indication with relation to the KOMO certificate of SKG. The indication line serves as reference point for the keep position in relation to the lock position. Order code Type Centre Top/bottom Standard With latch plate R or L Indication line Without latch plate With latch plate Right hand Left hand K

18 4. Long keeps 4.1. With U-shaped faceplate General: see page K Same characteristics as the separate zinc alloy keeps with stainless steel U-faceplate. The keeps n U22R and -U22L are also available with positioning piece: see page K The top and bottom keeps are horizontally adjustable by means of eccentric rollers which move the zinc alloy cases. The adjustment range is +/-1,5 mm. The keeps have been tested by SKG in the Netherlands. Two stars are awarded to the keeps in accordance with the stars indication with relation to the KOMO certificate of SKG. or Faceplate height E 5.5 mm 8.5 mm Right hand Order code Left hand U22R U22L U24R U24L U22R U22L U24R U24L 11 mm U22R U22L or Indication line The indication line serves as reference point for the keep position in relation to the lock position. Left hand = illustrated Right hand = opposite view K

19 4.2. With flat faceplate Same characteristics as the separate stainless steel keeps with flat faceplate. The keep n R (L) is provided with a latch plate for the latch bolt opening. This latch plate can be removed to use the keep in combination with an electric door closer: see page K This way, the same keeps can be used. Type Order code Standard With latch plate R or L The keeps have been tested by SKG in the Netherlands. Two stars are awarded to the keeps in accordance with the stars indication with relation to the KOMO certificate of SKG. Adjustment range Indication line The indication line serves as reference point for the keep position in relation to the lock position. Left hand = illustrated Right hand = opposite view K

20 4.3. Shorter (K) and longer (L) version With U-shaped faceplate With flat faceplate Short Long Short Long All keeps have been tested by SKG in the Netherlands. Two stars are awarded to the keeps in accordance with the stars indication with relation to the KOMO certificate of SKG. Both long keeps with flat faceplate as well as with U-shaped faceplate, are available in a shorter or longer version. In case of the L version there s 1 additional fixing hole. Order code Faceplate height E Short Long 5.5 mm U22R or L U22R or L U24R or L U24R or L 8.5 mm U22R or L U22R or L U24R or L U24R or L 11 mm U22R or L U22R or L Order code Type Short Long Standard With latch plate R or L R or L K

21 5. Keeps with positioning piece Positioning piece For rebated doors provided with a eurogroove with frame groove 14/18 mm, the keeps in the middle can be provided with a positioning piece. Advantages: Better positioning on the frame groove More solid fixing Reinforcement of the keep Securing the latch plate clamping nuts The positioning piece is not separately available and is supplied with the U-shaped keeps with faceplate 5,5x22 mm. Order codes keeps: Short keep Order code Description Right hand Left hand Long keep standard version Long keep shorter version Long keep longer version U22R U22L U22R U22L U22R U22L U22R U22L K

22 6. Adjustment keeps General Note: this counts for both the short keeps and the long keeps. Rotation of 180 = horizontal adjustment of approximately 2 mm. A good adjustment: First adjust the door hinges. Distance between faceplate of the lock and the keep is minimum 3 mm. The dead bolts must move freely in the keep! Turn torque of the key is maximum 1.5 Nm. Biannual check is required. Centre keep Top/bottom keep Flat Flat with U-shaped faceplate Flat U-shaped latch plate with latch plate faceplate Flat keep: Loosen fixing screws. Adjust the keep by turning the eccentric rollers with an allen key of 4 mm. Tighten the screws again. Keeps with latch plate: Loosen both screws of the latch plate. Adjust the latch plate in steps of 0.8 mm. Tighten the screws again. The entire keep (only with flat faceplate) can also be adjusted in the same way as the flat keeps. U-shaped top and bottom keep: Adjust the keep by turning the eccentric rollers with an allen key of 4 mm so that the zinc alloy case moves horizontally. K

23 7. Cases in synthetic material for flat keeps General Cases in synthetic material which are mounted in the profile cut-out. These cases are only possible for profiles with frame groove 14/18 mm. To apply in combination with the short version as well as with the long version of the flat keeps. The case gives a neat appearance and keeps the frame section free from dirt. K13.11 Centre n Top and bottom n Installation Hook in the upper side of the case behind the profile wall. Slide the case and position together with the keep. Fix the keep. K

24 8. Electric door opener n General characteristics Small electric strike incorporating a space-saving locking flap, especially developed for installation in aluminium doors. The flap rotates back within the keep when operated. Big advantage: the cut-out is much smaller making the installation aesthetically pleasing. Electrical connection The electric strike is non-handed. Technical characteristics: Voltage: 10-24V AC/DC. Break-in resistance of strike: 3750 N. Width adjustment of the locking flap: 3 mm. Current consumption: Alternating current (AC): 250 ma at 12V Direct current (DC): 280 ma at 12V Quick and simple electrical connection Function The door is only unlocked when you push a button. After releasing the button the door is locked again. This type works on 10-24V AC/DC and may be permanently connected to electrical supply up to 12V. Note: when the door is pushed open by the gaskets, the door can still be open after releasing the button. This can be solved by mounting a door closer on the door. Electric strike Door Operation K

25 8.3. Installation on faceplate For both short as long keeps. In order to be able to use an electric strike, a keep with latch plate must be used. Method: Remove the latch plate. Mount and fix the electric strike. Keeps with U-faceplate Keeps with flat faceplate K

26 9. Section preparations 9.1. Locks Note: same as for the standard Orca multipoint locks with exception of the preparations for the operating devices (door handle, push bar). Lock type A B C D E Standard Short (K) Long (L) Indication line The indication line serves as reference point for the lock position in relation to the keep position. Frame Vent R = Height reference K

27 9.2. Keeps without electric strike The preparations are applicable to: short keeps long keeps U-shaped faceplate flat faceplate The fixing holes G are not necessary in case of short (separate) keeps. Long keeps: see table. Keep type A B C D E F Standard Short (K) Long (L) Keeps with latch plate: Preparation for the latch bolt. Indication line The indication line serves as reference point for the keep position in relation to the lock position. Frame Vent R = Height reference K

28 9.3. Keeps with electric strike The preparations are applicable to: short keeps long keeps U-shaped faceplate flat faceplate with electric strike Faceplate D Flat 11 U5.5 x 22 mm 5.5 U8.5 x 22 mm 2.5 U11 x 22 mm 0 Section preparations for top and bottom keeps: see previous page. Long keeps: see previous page. The fixing holes G are not necessary in case of short (separate) keeps. The indication line serves as reference point for the keep position in relation to the lock position. Frame Vent Indication line R = Height reference K

29 10. Operating devices With horizontal push bar n and General characteristics Push bar on long backplate with attractive aesthetics for the operation of the panic exit locks in accordance with the European standard EN Versions: n : stainless steel n : zinc alloy, polyester powder coated in more than 450 RAL colours The long backplate is provided with concealed fixing holes by means of a cover and is: fixed through the lock to the external door handle or fixed knob in order to obtain a more solid installation. fixed separately when there s no external door handle or fixed knob. The set is used with a square spindle of 9x9 mm which must be ordered separately. The horizontal push bar itself is not included in the set and must be ordered separately. The complete set is non-handed. displacement K

30 Installation order with external door handle See page K Note: Tighten the fixing screw of the cylinder only after installation of the door handle. Fixing screws push bar: fixing torque max. 10 Nm a. Preparation: mount the blind rivnuts 1. b. Mount the lock 2 and the cylinder 3. c. Insert the screws of the lock and screw 4 of the cylinder (do not tighten them yet!). d. Mount the square spindles 5 and 6 together with mechanism 8 of the push bar at the lock side and with the external door handle 7. Mount the screws 9 through the lock to the external handle. Make sure that the handle hub (A) is positioned straight. e. Tighten the screws of the lock from the centre towards the top and bottom. Tighten the cylinder screw. A SW 2 Max. 1.5 Nm B f. Push the internal square spindle into the lock square as far as possible by means of a small screwdriver and clamp the spindle with the socket screw (B). The square spindle must project 31 to 36 mm on the outside and 8.5 to 11 mm on the inside. Attention: do not hit the square spindle! Inside Outside g. Mount mechanism 10 of the push bar at the hinge side and fix it with the screws 11. h. Mount the rest of the push bar mechanism 12: see page K i. Check the working of the push bar, door handle and cylinder in combination with the panic exit lock. K

31 Installation order without external door handle See page K Note: Tighten the fixing screw of the cylinder only after installation of the mechanism Fixing screws push bar: fixing torque max. 10 Nm a. Preparation: mount the blind rivnuts 1. b. Mount the lock 2 and the cylinder 3. c. Insert the screws of the lock and screw 4 of the cylinder (do not tighten them yet!). d. Mount the square spindle 5 together with mechanism 6 of the push bar at the lock side and fix with screws 7. Make sure that the handle hub (A) is positioned straight. e. Tighten the screws of the lock from the centre towards the top and bottom. Tighten the cylinder screw. A SW 2 Max. 1.5 Nm B f. Push the internal square spindle into the lock square as far as possible by means of a small screwdriver and clamp the spindle with the socket screw (B). The square spindle must project 8.5 to 11 mm on the inside. Attention: do not hit the square spindle. Inside g. Mount mechanism 8 of the push bar at the hinge side and fix it with the screws 9. h. Mount the rest of the push bar mechanism 10: see page K i. Check the working of the push bar and cylinder in combination with the panic exit lock. K

32 Horizontal push bar n xx-1150 The horizontal push bar must be ordered separately. The push bar is available in: stainless steel steel, grey coated steel, polyester powder coated in more than 450 RAL colours Bar in stainless steel Order code Length L mm Bar in steel Order code Length L mm The bar must be cut to the right length in accordance with the drawing below. Cut straight!! K

33 Installation push bar a. Mount the covers 1 over the push bar mechanism and fix them with the socket screws 2. LOCK SW 2 Max. 1.5 Nm SW 2 Max. 1.5 Nm b. Mount arm 3 over pin 6 of the push bar mechanism and fix it with the 2 socket screws. c. Slide the other arm 4 in the push bar 5. d. Mount the whole assembly at the same time over arm 3 and over pin 7 of the push bar mechanism and fix it with 2 socket screws. e. Fix the push bar on the arms with screws 8. SW 4 Max. 10 Nm LOCK SW 3 Max. 8 Nm SW 4 Max. 10 Nm K

34 Selection square spindle The square spindles 9x9 mm are in steel zinc plated. The panic exit lock has a two-part hub so that both push bar and door handle have to be provided with a separate square spindle. To calculate the spindle length you can apply the following formula: Spindle length inside = X mm This value is rounded to the nearest spindle length in steps of 2.5 mm. Spindle length outside = Y + 40 mm. This value is rounded to the nearest spindle length in steps of 5 mm. External door handle Spindle length Calculation table: Spindle length Distance X Distance Y Spindle length Order code V V V V V V V V V V V V V V V V V V V V V V V V V V Push bar (inside) K

35 Selection screws With external door handle These fixing sets are possible with a door handle n L VI or fixed door knob n 82106L VI (Horizon Security) on the outside. For installation shown on page K A screw set contains: 3x blind rivnut M6 UFO45 (countersunk) 3x screw M6x20 DIN 965 2x long screw M6 x length screw DIN 965 External door handle or door knob Profile depth Order code mm mm mm mm mm mm mm mm mm mm Push bar Profile depth Without external door handle Screw set n For installation shown on page K A screw set contains: 6x blind rivnut M6 UFO45 (countersunk) 6x screw M6x20 DIN 965 K

36 Profile preparations with external door handle Fixing hole is not used External door handle Push bar (lock at left hand side) Profile preparations without external door handle Detail fixing hole Fixation with blind rivnuts M6 UFO45 Frame Vent R = Height reference Push bar (lock at left hand side) K

37 10.2. With door handle n (C)L (VI) General characteristics Internal door handle n L Door handle on long backplate with attractive aesthetics for the operation of the panic exit locks in accordance with the European standard EN 179. A spring mechanism guarantees that the grip is perfectly horizontal when not operated. The external door handle is provided with concealed fixing holes (VI) M6 and is fixed through the lock to the internal door handle in order to obtain a more solid fixation. The positioning bosses ensure a quick assembly of the external door handle. External door handle n L VI (n CL VI) Both door handles are used with a square spindle of 9x9 mm which must be ordered separately. An integrated spring in the handle always pushes the square spindle in the handle hub of the lock to guarantee the maximum operation reliability. The VI door handle is also available without cylinder hole (C). Door handle and long backplate in aluminium, anodised or polyester powder coated in more than 450 RAL colours. The door handles are non-handed. K

38 Installation order with external door handle External door handle Internal door handle Note: Tighten the fixing screw of the cylinder only after installation of the door handles. a. Mount and fix the lock 1. b. Mount the cylinder 2 in the lock and fix with screw 3 (don t tighten the screw completely). c. Mount square spindles 4 and 5 in the lock and push them into the handle hub. The square spindle must project 31 to 36 mm on both sides of the profile. Attention: do not hit the square spindle! d. Position the internal door handle 6 over the square spindle and push it up against the profile. e. Mount the fixing screws 7 so that they are visible on the outside. f. Position the external door handle 8 over the square spindle and fix the screws slightly. Then push the external door handle up against the profile so that the positioning bosses engage into the profile. g. Fix both door handles to each other. h. Tighten the fixing screw of the cylinder. i. Check the working of the door handles and cylinder in combination with the panic exit lock. Projection square spindle (inside) K

39 Installation order without external door handle Internal door handle Note: Tighten the fixing screw of the cylinder only after installation of the door handle. a. Preparation: mount the blind rivnuts 1. b. Mount and fix the lock 2. c. Mount the cylinder 3 in the lock and fix with screw 4 (don t tighten the screw completely). d. Mount square spindle 5 in the lock and push it in the handle hub. The square spindle must project 31 to 36 mm on the inside. Attention: do not hit the square spindle! e. Mount the internal door handle 6 over the square spindle and push it up against the profile and fix the door handle by means of three fixing screws 7. f. Tighten the fixing screw of the cylinder. g. Check the working of the door handle and cylinder in combination with the panic exit lock. Projection square spindle K

40 Selection square spindle The square spindles 9x9 mm are in steel zinc plated. The panic exit lock has a two-part hub so that both door handles have to be provided with a separate square spindle. To calculate the spindle length you can apply the following formula: Spindle length = X (or Y) + 40 mm. This value is rounded to the nearest spindle length in steps of 5 mm. External door handle Spindle length Spindle length Calculation table: Distance X, Y Spindle length Order code mm 50 V mm 55 V mm 60 V mm 65 V mm 70 V mm 75 V mm 80 V mm 85 V mm 90 V mm 95 V mm 100 V mm 105 V Internal door handle Selection screws With door handle on the outside Profile depth Order code mm mm mm mm mm mm mm mm mm mm Without door handle on the outside Screw set n A screw set contains: 3x blind rivnut M6 UPO30 3x screw DIN 965 M6x30 These fixing sets are possible with an external door handle n L VI or fixed door knob n 82106L VI (Horizon Security). For installation shown on page K A screw set contains: 3x long screw DIN 965 M6 x length screw External door handle or door knob Internal door handle Profile depth K

41 Profile preparations with external door handle External door handle Internal door handle Profile preparations without external door handle Internal door handle Frame Vent R = Height reference Fixation with blind rivnuts M6 UPO30 K

42 10.3. Fixed external door knob n 82106L VI n 82106L VI Left hand Right hand The HORIZON SECURITY fixed door knob is a high security handle and provided with a long backplate in solid aluminium which makes the cylinder practically unreachable and the long backplate hard to break. The fixed door knob can be combined with the push bar or the door handle on the inside. The door knob is provided with concealed fixing holes M6 and is fixed through the lock to the push bar or internal door handle in order to obtain a more solid fixation. The positioning bosses ensure a quick assembly of the door knob. Two stars are awarded to the door knob by the SKG. Materials: door knob: aluminium long backplate: aluminium finish: anodised or polyester powder coated in more than 450 RAL colours. Profile preparations: see next drawing. K

43 11. General guidelines Coverage documentation This document is made for qualified door fabricators with the necessary experience and knowledge regarding panic exit doors and emergency exits. All described operations have to be carried out by a qualified person. A good performance can only be guaranteed when the works are done in accordance with the described instructions in this document. The release of a finished door after installation on site is only possible after approval of an official installer. The installation and maintenance instructions must be handed over by the door fabricator or installer to the end user after installation. In contrast with the standard door fittings, it s mandatory to use tested and approved operating devices in combination with the panic exit locks. Deviations are absolutely NOT allowed under any circumstance. This documentation contains the products which are related to panic exit doors in accordance with EN 179 and EN Application area Panic exit devices may only be mounted in vertical upright aluminium doors and solid buildings. One must take into account the maximum dimensions and weights: Door dimensions: Height push bar Min. door height Max. door height Max. door width 1050 mm 2100 mm* 3000 mm 1400 mm * With standard lock with length 2170 mm The minimum vent width for an exit panic door is 800 mm. When the space can contain more than 80 people, the minimum door width is 10 mm per person. Door weights: Classification key Class Max. door weight A B kg Classification key Class Max. door weight A B kg In accordance with standard EN 179 In accordance with standard EN 1125 Explanation digits: Digit 1 = Category of use (only one category is applied) Class 3 = very high frequency of use by the public or other persons, where there is little incentive to exercise care, in other words where there s a chance for accidents or inappropriate use. Digit 2 = Durability Class 7 = 200,000 test cycles Digit 3 = Door mass Class 6 = up to 200 kg Digit 4 = Suitability for use on fire/smoke doors Class 0 = not approved for use on fire / smoke doors Digit 5 = Safety (only one category is applied) Class 1 = all panic exit devices have a critical safety function; therefore only the top grade is identified for the purpose of this European standard. Digit 6 = Corrosion resistance (in accordance with pren 1670) Class 4 = very high resistance (240 hours) Digit 7 = Security Class 2 = 1000 N Class 5 = 5000 N Digit 8 = Projection of operating element Class 1 = up to 150 mm Class 2 = up to 100 mm Digit 9 = Type of operation Type A = panic exit device with handle Digit 10 = Field of application Type B = single door opening outwards only K

44 The push bar must only be installed inside at a temperature from -10 C to +60 C. The door is preferably installed in an environment which is not continually subject to weather conditions. The longest possible effective length (dimension X) of the horizontal push bar has to comply with the longest possible effective door width (dimension Y) for which the panic exit devices are suitable. This length can never be less than 60% of the door width. X = effective length of the horizontal push bar Y = effective door width Z X Y Panic exit devices can not be used for: Double doors where both door leafs must be provided with an panic exit device Double action doors Smoke and fire doors Doors in an aggressive and corrosive environment (e.g. swimming pools) In the direct surroundings of coastal areas Operating devices General It is not allowed to mount, place or hang obstructing objects on or in front of the operating devices. Simultaneous operation with the key and other operating devices is not allowed. The lock must always be operated by one single action. When key-operated, the other operating devices must be in rest position. Normal working is guaranteed when the operation is fully completed. Partial operation by handle or key must be avoided at any time. If this should unintentionally be the case, it is always possible to set the lock back in its initial position by the key. If there s a door handle on the external side, it must be a spring-loaded handle. Lock and operations as 1 unit The horizontal push bar should normally be installed at a height of between 900 mm to 1100 mm from the finished floor level, when the door is in the secured position. The lock and the operating devices such as the push bar or the door handle, form one unity. Only jointly tested and certified lock and operation devices may be mounted together. No modification to this is allowed under any circumstance. No additional devices for securing the door in closed position should be fitted. This does not preclude the installation of self closing devices. In case of failure, the lock may not be repaired. Only replacement of the lock is allowed. It s strictly forbidden to open the lock. The panic exit locks and devices may only be replaced by a qualified person. After reaching the prescribed durability, the lock must be replaced and only by a qualified technician. K

45 Operation with cylinder The lock can be used with a standard cylinder, with a cam with angle rotation of maximum 30. A free run cylinder is not necessary! Locking and unlocking is possible by one single turn (360 ) of the cylinder key. A cylinder certified in accordance with EN 1303, must be used. Durability minimum Class 6 (100,000 cycles). It should be easy to unlock and lock the door. The rotation torque on the key should not be more than 1,5 Nm. A good operation is guaranteed with a correct adjustment of the door. The hook bolts must rotate freely in the lock keep. Cylinder operation is always possible when the operating devices are in their normal initial position. For EN 179 doors, the handle must always be in horizontal position before key operation. For EN 1125 doors the push bar is upwards. In case of incomplete operation of the operating devices on the exterior side as well as on the interior side, the rotation direction of the key in any direction can be obstructed. By turning the key back and forth, the lock can always be reset in its initial position. As soon as the key is difficult to operate or difficult to remove, the cylinder must be replaced. Execution of panic function The execution of the panic function is always possible. Simultaneously performing the panic function and key operation is not allowed! There should be no foreign objects (other objects or dirt) obstructing the operation of the panic exit door. A minimum distance between the lock faceplate and the lock keep is required. This is necessary at the centre lock as well as at the bottom and top lock: With lock keep: min. 3 mm. With electric door opener: min. 5 mm. The operating devices shall not obstruct the free opening of the door (e.g. clashing of the push bar against the frame profile) Inappropriate use Doors must provide free passage without obstructing objects that may interfere with the door opening. The door must always be able to open freely towards the outside. When installing lever operated emergency exit devices, particularly on doors with raised or recessed surfaces, consideration should be given to minimizing any potential safety risks, such as the trapping of fingers or clothing. Modifications and changes to the fittings and door elements after installation are not allowed. Abuse of the operating devices by operating forces higher than when manually operated are forbidden. The lock can be operated by one single operation. Operating the various operating devices, such as the door handle or the push bar, simultaneously together with the key may interfere with the normal operation. The door should never be carried by the operating devices (door handle or push bar) during transport. If the door drops, the distance between lock keep and lock faceplate can become less than 3 mm (or 5 mm in case of an electric door opener). In this situation, the door must immediately be adjusted by a qualified installer. The installation of the lock must be free of swarf. Metal swarf could seriously affect the normal operation. Painting or coating the panic exit mechanism is not allowed. K

46 11.5. General installation instructions It is recommended to verify that the door construction allows the use of the panic exit device. Check that the distance between the hinge axis and the extreme edge at the handle side, makes it still possible that the door can be opened without obstruction. The panic exit devices manufactured in accordance with this European standards will provide a high degree of safety and reasonable security to persons and objects, provided that they are fitted to doors that are in good condition. Deformation of the door element must be avoided or kept to a minimum. Therefore the door element must be manufactured from quality and solid materials. Also the glass (or panel) should be mounted in accordance with the standards and general rules of professional skill. Before fitting the panic exit device to the door, the door should be checked to ensure correct hanging and free from binding. In case of damage to the door or door elements (e.g. hinges), the lock should not be mounted. The profile preparations must be made free of swarf when mounting the lock! Mechanical operations such as milling or drilling are not allowed on the door when the lock is already mounted, thus avoiding metal swarf or dust entering the lock. Under no circumstances it is permitted to drill through the lock! All instructions and operations, described in the installation manual, should be treated with the necessary caution and accuracy, taking into account the installation tolerances. Fittings and cylinder must be mounted free of torsion and with sufficient clearance. The cylinder must be mounted completely straight. The square spindle must be mounted manually, the use of hammers or similar is prohibited. When mounting the operating devices, the instructions must be followed very accurately as described in Operating devices on page K Screws and other fixing devices must be fitted with the required tension and torque as specified in this documentation. The blind rivnuts must be fitted in accordance with the general rules of professional skill so that a solid fixing is guaranteed. Only use the supplied fixing materials, unless otherwise stated. The horizontal push bar should normally be installed so as to provide the maximum effective length. Only lock keeps in accordance with EN 179 or EN 1125 should be used. They must be mounted in such way in order to ensure compliance with these European standards. The correct distance between faceplate and lock keep must be respected, as mentioned in the installation manual. The installation must guarantee that the hook bolts always move freely in the lock keeps without friction, even when there s a load on the door. They should be fitted to provide secure engagement. Correct adjustment is described in the manual. Care should be taken to ensure that no projection of the hook bolts, when in withdrawn position, can prevent the door swinging freely. When the panic exit device is manufactured in more than one size, it is important that the correct size is selected. If a door closing device is to be used to return the door to the closed position, care should be taken not to impair the use of the doorway by the young, elderly and infirm. When panic exit devices are mounted to a glazed door, it is essential that the glazing is tempered or laminated glass. Care should be taken to ensure that the acoustic and the weather seals fitted to the entire door assembly, do not inhibit the correct operation of the panic exit devices. After installation everything must function in a correct way. When this is not the case, this may indicate errors in the installation. In the immediate area of emergency exits EN 179 or panic exit doors EN 1125, a sign must be provided with a surface of at least 8000 mm², with a white picture on a green background. K

47 11.6. Maintenance and checks In order to guarantee efficient product operation, as described in this document, the following routine maintenance checks are to be carried out at a regular time base: Routine maintenance: Inspect the panic exit device very carefully and operate the push bar or door handle to ensure that all components are in good condition and still work efficiently. Check whether the lock, the keeps and operating devices are not obstructed by obstacles. The latch bolt and the dead bolts may not be blocked. The door has to be checked for easy opening and no deformation must be seen which can interfere with its good working. Cleaning of the door is only allowed with non-corrosive cleaning products. Maintenance every 6 months: Operate the panic exit device using a force gauge and measure the operating force which is required to release the panic exit lock. Check that there has been no significant change in the operating force measured upon installation. In any case this release force should not exceed: EN 1125: 80N in the horizontal direction over the full bar length, measured without counter-pressure. EN 179: 70N in the vertical direction on the handle at 100 mm distance from the square spindle, measured without counter-pressure. Make sure that the opening mechanism is in efficient working conditions. If necessary, adjust the locking mechanisms as mentioned in the instruction manual to take up any clearance. Check whether the hook bolts can move freely in the lock keeps. Measure the distance between faceplate and lock keep to check whether the door drops or not. Inspect visually and check the fixings of the lock and lock keeps very carefully. Check the fixings of the operating devices (door handle and/or push bar mechanism). If required, lubricate the matching points between dead bolts and lock keeps and the push bar mechanism with non-hardening lubricants. Check that all the system components are still correct according to the list of certified components, initially supplied with the system. Check that no extra blocking devices have been fitted on the door since it was originally assembled. Special instructions: No guarantee in case of improper use or maintenance. No additional lever systems or other tools should be used to operate the door. Under no circumstances it is permitted to drill through the lock, for example to make the fixing holes for the door handles or the push bar. In general, swarf should not obstruct the working of the lock and the operating devices. The door handles and/or push bar should not be painted or coated afterwards because this can obstruct the mechanism. The finish (anodising or powder coating) of the door handles and/or the push bar will withstand daily use if mounting and use are done properly. Excessive use with strange or hard items might scratch the surface and is beyond warranty even if the good working of the panic exit device is not affected in this case. The correct mounting of these components is of great importance for the safety of people. No modifications of any kind are permitted, except for those described in these instructions. K

48 12. CE marking With horizontal push bar (EN 1125) 15 Sobinco NV Waregemstraat Zulte BELGIUM S x( /L/K) xx, U2x( /L/K) xx x( /L/K) 40, U2x( /L/K) (33/35/37) x( /L/K) xx, U2x( /L/K) xx Panic exit devices operated by a horizontal bar for use on escape routes according with EN 1125:2008 EN 1125 : AB Ability to release Design characteristics checked Release forces Security Durability of ability to release against aging and degradation Corrosion resistance Temperature range Re engagement force Lubrication Durability Abuse resistance on horizontal bar Final examination Control of dangerous substances LE/DoP Nr.: 1309 CPR 0249 Pass Pass (<=80 N / <=220 N) Pass, Grade 2 (1000 N) Pass, Grade 4 (very high resistance 240 h) Pass Pass Pass Pass, Grade 7 ( cycles) Pass Pass Pass EG certificate of conformity 1309 CPR 0249, NB Nr Declaration of performance Document number: 1309-CPR-0249 Link website: QR-code: K

49 12.2. With door handle (EN 179) 15 Sobinco NV Waregemstraat Zulte BELGIUM ORCA EMERGENCY EXIT DEVICES x( /L/K) xx, U2x( /L/K) xx x( /L/K) 40, U2x( /L/K) (33/35/37) x( /L/K) xx, U2x( /L/K) xx Emergency exit devices operated by a lever handle for use on escape routes according with EN 179:2008 EN 179 : AB Ability to release Design characteristics checked Release forces Security Durability of ability to release against aging and degradation Corrosion resistance Temperature range Re engagement force Lubrication Durability Abuse resistance on operating element Final examination Control of dangerous substances LE/DoP Nr.: 1309 CPR 0248 Pass Pass (<=70 N) Pass, Grade 5 (5000 N) Pass, Grade 4 (very high resistance 240 h) Pass Pass Pass Pass, Grade 7 ( cycles) Pass Pass Pass EG certificate of conformity 1309 CPR 0248, NB Nr Declaration of performance Document number: 1309-CPR-0248 Link website: QR-code K

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