flexible couplings for pipe connections with axial restraint
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1 A R P O L F I X flexible couplings for pipe connections with axial restraint 1
2 TABLE OF CONTENTS Advantages & installation Sealing & anchoring system 4 5 Nominal charts 6 Material specifications 7 FIXL fitting instructions 8 FIXM fitting instructions 9 FIXU fitting instructions 10 Reduced technical information FIXL 11 Reduced technical information FIXM 1 Reduced technical information FIXU 1 Certificates 14
3 A D V A N T A G E S SIMPLICITY OF INSTALLATION Complete unit. Ready for use. Low weight. Only one locking point. Quick assembly. REPLACES: Welding. Flanging. Threading. Screwing. MORE ECONOMICAL Quick assembly. Minimum space required. FLEXIBILITY Angular deflections. Axial movements. Absorbs vibration. Conducts electricity. I N S T A L L A T I O N i n s t r u c t i o n s
4 A P P L I C A T I O N S S E A L I N G As the pressure rises, the seal is increased proportionately. The coupling adapts automatically to internal pressure changes. Active system pressuresealing. 4
5 A R P O L F I X Axial restraint couplings. Suitable for: Water treatment and distribution, industry, shipbuilding, construction, power stations. 1 4 Casing Stainless steel. Locking bolts and bars Stainless steel. Carbon steel with corrosion resistant coating. Axial restraint internal parts Stainless steel. Sealing gasket Synthetic rubber E.P.D.M. or N.B.R. Other materials on request. A R P O L F I X M A T E R I A L S Casing: Stainless steel AISI 04L or AISI L. A N C H O R I N G When the locking bolts are tightened to the indicated torque, the anchor teeth grip into the surface of the pipe. Locking bolts: Stainless steel AISI. Carbon steel Dacromet coated. Locking bars: Stainless steel AISI 04L or AISI L. Carbon steel Dacromet coated. Inner steel bridge: Stainless steel AISI 04L or AISI L. Internal rings: Stainless steel. Rubber sealing gasket: Synthetic rubber E.P.D.M. (ethylenepropylene). Suitable for water, air and chemical products. Temperature range from 0 o C to + o C. Synthetic rubber N.B.R. (nitrilebutadiene). Suitable for gas, oil, fuel and other hydrocarbons. Temperature range from 0 o C a +80 o C. 5
6 A R P O L F I X M METAL PIPES T E C H N I C A L C H A R A C T E R I S T I C S O.D. = Outside pipe diameter. Suitable for higher working pressures (please consult us). Test pressure = 1,5 x working pressure. Intermediate size from O.D. 00 available (upon request). Angular deflections permitted: o in any direction. D A R P O L F I X L B A METAL PIPES O.D. 48, 54,0 57,0 60, 76,1 84,0 88,9 104,0 108,0 114, 19,0 1,0 19,7 154,0 159,0 8, 19,1 44,5 67,0 7,0,9 55,6 406,4 Tolerance range Working pressure bar 47,8 5,5 56,4 59,7 75, 8,1 88,0 48,9 54,5 57,6 60,9 76,9 84,9 89,8 10,9 106,9 11, 17,8 11,7 18, 15,4 157,4 6,6,9 4,0 64,5 70,5 0,5 5,0 40,5 105,1 109,1 115,4 10, 14,,1 155,6 0,6 170,0 1, 47,0 69,5 75,5 7,0 59,0 410, A Dimensions B D Bolts No. Dia. M1 M1 M1 M1 M1 M1 M1 A R P O L F I X U METAL AND PLASTIC PIPES O.D. 48, 54,0 57,0 60, 76,1 84,0 88,9 104,0 108,0 114, 19,0 1,0 19,7 154,0 159,0 8, 19,1 44,5 67,0 7,0,9 55,6 406,4 7,0 508,0 558,0 609,0 47,8 5,5 56,4 59,7 75, 8,1 88,0 10,9 106,9 11, 17,8 11,7 18, 15,4 157,4 6,6,9 4,0 64,5 70,5 0,5 5,0 40,5 5,6 504, 55,4 604, Tolerance range 48,9 54,5 57,6 60,9 76,9 84,9 89,8 105,1 109,1 115,4 10, 14,,1 155,6 0,6 170,0 1, 47,0 69,5 75,5 7,0 59,0 410,5 461,7 51,5 564, 615,0 Working pressure bar ,5 5 4,5,5 1,5 1,5 1 A Dimensions B D Bolts No. Dia. M1 M1 M1 M1 M1 M1 M1 M1 M1 M1 M1 O.D ,0 74,0 89,0 108,0 1,0 18,0 158,0 178,0 198,0,0 47,0 77,0 11,0 51,0 96,0 446,0 496,0 Tolerance range 64,0 76,0 91,0 111,0,0 14,0,0 18,0 0,0 7,0 5,0 8,0 17,0 57,0 40,0,0 50,0 VALUES FOR PLASTIC PIPES Working pressure bar A Dimensions B 1 D Bolts No. Dia. M1 M1 M1 M1 M1 M1 M M M M Flexible pipes may require reinforcing inserts. For use on metal pipes or for joining different pipe materials, please consult. 6
7 ARPOL FIX Material specifications Casing: ƒ Stainless steel according to DIN 1401 (AISI 04) or DIN (AISI ). ƒ Carbon steel according to ST. 5. or equivalent, with Copolymer coating. The thermoplastic coating material chemical basis is an ethylenevinylalcohol copolymer. Minimum film thickness: Locking Bolts: ƒ Stainless steel according to DIN 91, quality A or A4 (AISI 04 or AISI ) coated to facilitate the fitting/removing process. ƒ Stainless steel according to DIN 91 with additional Dacromet coating protection. Locking Bars: ƒ Stainless steel according to DIN 1401 (AISI 04) or DIN (AISI ). ƒ Gaged Carbon steel, quality CK with additional Dacromet coating protection. Inner Steel bridge: ƒ Stainless steel according to DIN 1401 (AISI 04) or DIN (AISI ). Anchor Ring: ƒ Stainless steel (AISI 0) Support Ring: ƒ FIXM: Stainless steel (AISI 01) ƒ FIXU: Stainless steel (AISI ) Rubber sealing sleeve: ƒ Synthetic rubber E.P.D.M. (ethylenepropylene) Suitable for water, air and some chemical products. Temperature range: from 0ºC to +ºC. ƒ Synthetic rubber N.B.R. (nitrilebutadiene) Suitable for gas, fuel and other hydrocarbons. Temperature range: from 0ºC to +80ºC. 7
8 ARPOL FIXL X X () Maximum Difference X () 48 0,5 54 a 6 1,0 76 a 104 1,5 106 a 499,5 > 499,0 Coupling Width () No Internal Band () With Internal Band () () Maximum Misalignment < 00 1% > 00 () Max. Angular Deflection * º 48 a 600 º * Please consult for higher values ß d d L = Sen ß L d = wished displacement L = length of the closing pipe ß = deviation (check limits) ARPOL FIXL couplings are designed to stand axial stress of metallic pipes, however the pipeline must be properly supported. Should you need more information, please consult us Couplings applied on vacuum lines or with vacuum risk require an internal band unless gaps between pipes can be avoided. Please consult us in this situation. 8
9 X X ARPOL FIXM () Maximum Difference X () 48 0,5 54 a 6 1,0 76 a 104 1,5 106 a 499,5 > 499,0 Coupling Width () No Internal Band () With Internal Band () () Maximum Misalignment < 00 1% > 00 () Max. Angular Deflection * º 48 a 600 º ß d d L = Sen ß L d = wished displacement L = length of the closing pipe ß = deviation (check limits) ARPOL FIXM couplings are designed to stand axial stress of metallic pipes, however the pipeline must be properly supported. Should you need more information, please consult us Couplings applied on vacuum lines or with vacuum risk require an internal band unless gaps between pipes can be avoided. Please consult us in this situation. 9
10 ARPOL FIXU X X () Maximum Difference X () 6 1,0 75 a 60 1,5 110 a 55,5 55 a 600,0 Coupling Width () No Internal Band () With Internal Band () () Maximum Misalignment < 00 1% > 00 () Max. Angular Deflection * º 6 a 600 º * Please consult for higher values ß d d L = Sen ß L d = wished displacement L = length of the closing pipe ß = deviation (check limits) ARPOL FIXU couplings are designed to stand axial stress of pipes, however the pipeline must be properly supported. Should you need more information, please consult us Couplings applied on vacuum lines or with vacuum risk require an internal band unless gaps between pipes can be avoided. Please consult us in this situation. 10
11 ARPOL FIXL FITTING INSTRUCTIONS INFORMATION INCLUDED ON THE LABEL: ARPOL reference. Outside diameter of the pipes to be joined. Working Pressure (bar) Test Pressure = 1,5 x working pressure Torque value (N/m) STEPS TO ADEQUATELY FIT ARPOL FIXL COUPLING: 1. Clean pipe ends and eliminate any irregularity.. Mark both pipe ends syetrically at a distance from the edge equivalent to half of the coupling width.. Slide the coupling over one pipe end. 4. Bring the other pipe end to a facing position. Make sure the alignment limits as well as angular deflection, etc., are respected and that both pipe ends are correctly held. 5. Place the coupling between the marks and check that the inner steel bridge is correctly placed under the lock. 6. Tighten screws: DO NOT TURN THE COUPLING WHEN SCREWS ARE BEEING TIGHTENED 6.1. Start the tightening of screws using a click wrench with a nozzle. screws lock: tighten both screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. screws lock: First tighten the central screw up to 10. Then tighten exterior screws positioning them at the same level as the central screw. Keep tightening the three screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. 6.. Finish the tightening with a dynamometric wrench with sound signal. Adjust the wrench to the torque value printed on the coupling label. Keep tightening screws alternatively with the dynamometric wrench until you can hear the click sound at the beginning of the tightening. 7. If necessary, you may hydraulically test the coupling up to 1,5 the working pressure (see label). 11
12 ARPOL FIX M FITTING INSTRUCTIONS INFORMATION INCLUDED ON THE LABEL: ARPOL reference. Outside diameter of the pipes to be joined. Working Pressure (bar) Test Pressure = 1,5 x working pressure Torque value (N/m) STEPS TO ADEQUATELY FIT ARPOL FIXM COUPLING: 1. Clean pipe ends and eliminate any irregularity.. Mark both pipe ends syetrically at a distance from the edge equivalent to half of the coupling width.. Slide the coupling over one pipe end. 4. Bring the other pipe end to a facing position. Make sure the alignment limits as well as angular deflection, etc., are respected and that both pipe ends are correctly held. 5. Place the coupling between the marks and check that the inner steel bridge is correctly placed under the lock. 6. Tighten screws: DO NOT TURN THE COUPLING WHEN SCREWS ARE BEEING TIGHTENED 6.1. Start the tightening of screws using a click wrench with a nozzle. screws lock: tighten both screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. screws lock: First tighten the central screw up to 10. Then tighten exterior screws positioning them at the same level as the central screw. Keep tightening the three screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. 6.. Finish the tightening with a dynamometric wrench with sound signal. Adjust the wrench to the torque value printed on the coupling label. Keep tightening screws alternatively with the dynamometric wrench until you can hear the click sound at the beginning of the tightening. 7. If necessary, you may hydraulically test the coupling up to 1,5 the working pressure (see label). 1
13 ARPOL FIX U FITTING INSTRUCTIONS INFORMATION INCLUDED ON THE LABEL: ARPOL reference. Outside diameter of the pipes to be joined. Working Pressure (bar) Test Pressure = 1,5 x working pressure Torque value (N/m) STEPS TO ADEQUATELY FIT ARPOL FIXU COUPLING: 1. Clean pipe ends and eliminate any irregularity.. Mark both pipe ends syetrically at a distance from the edge equivalent to half of the coupling width.. Slide the coupling over one pipe end. 4. Bring the other pipe end to a facing position. Make sure the alignment limits as well as angular deflection, etc., are respected and that both pipe ends are correctly held. 5. Place the coupling between the marks and check that the inner steel bridge is correctly placed under the lock. 6. Tighten screws: DO NOT TURN THE COUPLING WHEN SCREWS ARE BEEING TIGHTENED 6.1. Start the tightening of screws using a click wrench with a nozzle. screws lock: tighten both screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. screws lock: First tighten the central screw up to 10. Then tighten exterior screws positioning them at the same level as the central screw. Keep tightening the three screws by alternative short movements until you nearly reach the end, but do not exceed the torque value. 6.. Finish the tightening with a dynamometric wrench with sound signal. Adjust the wrench to the torque value printed on the coupling label. Keep tightening screws alternatively with the dynamometric wrench until you can hear the click sound at the beginning of the tightening. 7. If necessary, you may hydraulically test the coupling up to 1,5 the working pressure (see label). 1
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