Costco High Wire Assembly Instruc ons & Owner's Manual

Transcription

1 2254 Costco High Wire Assembly Instruc ons & Owner's Manual Important! Read this manual completely through before assembly and use. Consumer assistance Toll free If you need to order replacement parts or have any questions or concerns about your Kid s Creations product; Call Warning: Installation over a hard surface such as concrete, asphalt or packed earth may result in serious injury or death from falls Copyright Kids Creations, L.L.C., Garnett, Kansas 52011

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3 High Wire - Parts List PALLET QTY ' Rock wall Deck Panel Ladder 1. #8 Deck Support 4 #27A Top Canopy Support 1 #102 Wood canopy Face Board 4 #25 Tower End Brace 5 #28 Canopy Upright 1 #4 Right Hand Brace 3 #5 Left Hand Brace 3 #6 Handrail Support Post 3 #14 Deck Facer Board 5 #50 Handrail 1 #23 A-frame Block 1 #101 Wood Roof Slat 22 #52 Beam Connecting Post 1 Swings - Green 3 Rocks (12) 1 Safety Handles Pair 2 Steering Wheel 1 Telescope 1 Tire Swing 1 Glider 0 #70 Balcony Deck Supports 2 #81 Balcony Facer Board 2 #95 Slide Face Mount 1 #96 Slide Face Mount 1 #97 Slide Face Mount 1 #2 Tower Base Board 1 #3 Tower Base Board 2 #7 Tower Facer Board 5 #9 Deck Board Small Rails Large Rails Handrail C Degree Ladder Rung Ladder 1 Bolt Box 1

4 BUNDLE #1 QTY BUNDLE #2 BUNDLE #3 #48 Swing Beam 1 #1 Tower Legs 4 #26 A Canopy Support 2 #22 A-frame Support 1 #24 A-frame Leg 2 #80 Canopy Upright 1 SLIDE BUNDLES #34 Tower Legs 4 #51 Tower Base Board 2 Tube Slide 1 14' Green Slide 1 14' Blue Slide 1 BOLT BOX 11" x 1/2" Bolt 6 9" x 1/2" Bolt 1 7" x 1/2" Bolt 80 5" x 1/2" Bolt /2" x 1/2" Bolt 8 1/2" Nuts 129 1/2" Washers 129 3" Screws 315 4" Lag Screws 10 Lag Washers 10 Slide Screws 6 Star Head Driver 1 Snap Hooks 8 7" x 3/8" Carriage Bolt 12 3/8" Flat Washer 12 3/8" Lock Nut 12 3/8" Torque Washer 12

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6 Prior to construction: Follow each assembly instruction in this booklet very carefully and thoroughly. Open all packages and parts bags and lay all parts that look the same together. Before using play center, review all maintenance and safety play tips and inspect for proper and complete assembly. Wear safety glasses at all times during assembly. Configuration shown may be altered according to layout desired and area placed Note: Bolts were designed to be very snug when inserted into pre-drilled holes. Use of a hammer will be necessary. NOTE : ALL BOLTS GET A WASHER, LOCK WASHER, AND A NUT IN THIS ORDER.

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8 NOTE: Place all bolts so they have the nut in the counter sink part of the board, so they will not stick out and harm anyone. #8 #26A Countersink Countersink up #34 Countersink Inward Parts needed for step 1 (4) Part # ¾ 4x4 (2) Part #26A 7 6 4x4 (2) Part # x6 1. Using 7 bolts, connect part #8 to 2 of part #34 s with counter sink on part #34 facing inward. Counter sink on part #8 should be facing up. 2. Using 7 bolts, connect part #26A to 2 parts #34 s. Note: Locate counter sinks on part #26A they should be facing DOWN. 3. Tighten all connec ons and repeat for opposite side.

9 #28 Parts needed for step 2 (1) Part #28 6' 5" 4x4 1. Connect part #28 as shown with 7" bolts.

10 #80 Parts needed for step 3 (1) Part #80 8'5" 4x4 1. Connect part #80 to other side as shown with 7" bolts.

11 80 28

12 #7 #28 #7 #80 Parts needed for step 4 (2) Part #7 5' 6" 2x6 1. Do not tighten bolts. 2. Stand up both tower frames made in earlier steps 2 and 3. Note: Part #8 (4x6) on both tower legs should be on the inside of the tower. 3. Using 5" bolts, connect part #7 to both towers.

13 #5 #4 #3 Parts needed for step 5 (1) Part #3 4'10" 2x6 (1) Part #4 2'2" 4x4 (1) Part #5 2'2" 4x4 1. Facing the 2x6 (part #7) using 5" and 3 1/2" bolts, connect part #4 to the right hand side and connect part #5 to the left hand side. 2. Using 3" screws connect part #3 to the side of tower with part # Using a level and square, square up swing set and tighten all bolts.

14 #8 These two bolts will be replaced by 11" bolts in a later step. Parts needed for step 6 (1) Part #8 4'10" 4x6 1. Using 7" bolts connect part #8 to the tower as shown. Note: The counter sink on part #8 should face out.

15 #8 #1 #50 Countersink Direc ons Note: Note:

16 #51 #7 #3 #51 Parts needd for step 8 (1) Part #3 4'10" 2x6 (1) Part #7 5'6" 2x6 (2) Part # /2" 2x6 1. Using 5" bolts connect part #7 to main tower then stand up end frame and connect to other end of part #7. 2. Using 5" bolts attach parts #51 to tower legs as shown. 3. Using 3" screws attach part #3 as shown.

17 #4 #5 Part needed in step 9 (1) Part #4 2'2" 4x4 (2) Part #5 2'2" 4x4 1. Facing the 2x6 (part #7) connect part #4 to the right hand side using 5" and 3 1/2" bolts connect #5 to the left hand slide. 2. Connect rockwall to tower, using 11" bolts. The existing lower 7" bolts placed in the #8 will be removed and replaced with the 11" bolts. 3. To attach rocks, place rocks in random pattern by using the 1-1/2" screw in the small hole of the rock to place the rock. 4. After you have connected the rocks to the rock wall with the little screw, rotate the rock where you want it. Use the 2" screw and washer in the large hole of the rock to set the rock in place.

18 #9 Deck panels #9 Parts needed for step 10 (2) Part #9 4'11" 2x6 1. Place deck boards on top of 4x6 (part #8) and place #9's on the outside. 2. Using 3"screws; screw each 2x6 deck board into the 4x6 below. Use 2 screws on each end of deck board.

19 #9 Deck panels #9 Part needed for step 11 (2) Part #9 4'11" 2x6 1. Attach decking in same manner as step 10 using 3" screws.

20 Part needed for step Attach small ladder as shown using 3" screws.

21 #25 #25 #25 #25 Part needed in step 13 (4) Part #25 6'3" 4x4 1. Connect 2 part #25 to part #34 on upper tower using 7" bolts. 2. Connect 2 part #25 to parts #1 and #34 on lower tower using 7" bolts.

22 #6 #6 Parts needed for step 14 (2) Part #6 2'10 1/2" 4x4 Note: Refer to the next page for proper placement of part #6. 1. Attach #6 using 7" bolt on top. Screw up through the deck panel using 3" screws on bottom.

23 Opeining for small rail, slide, drawbridge or monkey bars 24" #25 #6 Opening for large rail or ladder 32" #25 #6 Opeining for small rail, slide, drawbridge or monkey bars 24" Step Each part #25 has two drilled holes near the center of the board. Using the correct hole placement, (depending upon your accessory options) bolt the #6 to the #25.

24 #50 #52 Parts needed for step 16 (1) Part #52 3'8 1/2" 4x4 1. Attach #52 using 7" bolts. The swing beam will attach to part #52. Note: Countersinks on part #52 will face away from the hole on the top of part #50 where it is attached.

25 Parts needed for step Attach ladder as shown using 7" bolts.

26 #14 #14 #14 Parts needed for step 18 (5) Part #14 1'11 3/4" 2x4 1. Attach part #14's using 3" screws. Handrails will set on the part #14's, so place them flush with the deck boards.

27 small rail small rails Parts needed for step Attach handrails to lower tower as shown using 3" screws.

28 Large rail Small rail "C" handrails Parts needed for step Attach handrails to upper tower using 3" screws. 2. Place small rail in opeing between 5' and 7' decks.

29 Small rails Parts needed for step Attach small handrail as shown using 3" screws.

30 Countersinks UP #1 #7 Countersinks DOWN #25 Parts needed for step 22 (2) Part #1 7'11 3/4" 4x4 (1) Part #7 5'6" 2x6 (1) Part #25 6'3" 4x4 1. Using 7" bolts a ach part #25 to 2 part #1's. Note: Counter sinks on parts #1 should be facing up. 2. A ach part # 7 to parts #1 using 5" bolts.

31 #70 11" bolts go here Parts needed for step 23 (2) Part # /2" 4x6 1. Attach 2 part #70 with 2 part #1 as shown using 7" bolts. Note: The counter sinks on part #70 should face in towards each other. 2. Stand up frame as shown and attach parts #70 to the 2 part #34's using 7" bolts on the outside and 11" bolts on the inside.

32 #4 #5 Parts needed for step 24 (1) Part #4 2'2" 4x4 (1) Part #5 2'2" 4x4 1. Facing the 2x6 (part #7) using 5" and 3 1/2" bolts, attach part #4 to the right hand side and attach part #5 to the left hand side as shown.

33 Deck panels #9 Parts needed for step 25 (1) Part #9 4'11" 2x6 1. Using 3" screws attach both deck sections and part #9.

34 #7 Parts needed for step 26 (1) Part #7 5'6" 2x6 1. Attach part #7 as shown using 3" screws.

35 Parts needed for step Attach 3 rung ladder as shown using 3" screws.

36 #81 #81 #6 Parts needed for step 28 (1) Part #6 2'10 1/2" 4x4 (2) Part #81 2'7 7/8" 2x4 1. Attach #6 using 7" bolt on top. Screw up through the deck panel using 3" screws on bottom. 2. Attach part #81's using 3" screws. Note: Rails will sit on the #81's, so they need to be mounted flush with the deck panels.

37 Large Small rail Large rail Parts needed for step Attach rails as shown using 3" screws.

38 #23 #24 #22 Parts needed for step 30 (2) Part 24 9'5" 4x4 (1) Part /8" 4x6 (1) Part 22 8' 8 7/8" 4x4 1. Using 7" bolts connect both part #24's to part #23 as shown. Note: Countersink on part #23 must be on the bottom. 2. Using 7" bolts connect part #22 to both part #24's.

39 Step Attach swing beam as shown using 11" bolt.

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41 9" bolt #52 #27 #50 Step Attach end of swing beam to parts #50 and #52 using 9" and 7" bolts. 2. Attach part #27 on top of parts #80 and #28 using 4" lag screw. Hint: Start lags with a hammer, do not over tighten.

42 Slide openings Step Lay slide in openings and attach with 1/4" x 1" Fender Washers on 3 slide screws (1 1/2" Phillips head screws.) Place screws through top of slide and screw tightly into decking.

43 Flush 30-1/2 3 Screws Two at each location. Flush #95 Center Tube Slide Face Plate in opening. # /2 #97 #95 #96 #97

44 NOTE:

45 SWING INSTALL minimum

46 Attaching rocks to rock wall 1. Place rocks to rock wall in random pattern and mark hole positions. Pre drill marked holes using 5/16" drill bit. Pound T Nut in back of rock wall. 2. Install Rock using 1/4 x 2" Hex bolt, lock washer, and flat washer. Slide installation Place slide on deck 3" from the edge and secure using three 1 1/2" slide screws and Fender washers through the top of the slide and screw tightly into the decking. 3"

47 #102 26A #102 Parts needed for step 1 (4) Part #102 2x4 5' 1 1/8" 1. Attach part #102 as shown using 3" screws.

48 #27A Parts needed for step 2 (1) Part #27A 2x4 5' 6" 1. Attach part #27 to the top of #28 using 4" x 3/8" lag bolt.

49 #104 #104 Parts needed for step 3 (2) Part #104 2x4 39 1/2" 1. Attach part #104 using 3" screws.

50 #101 Parts needed for step 4 (22) Part #101 2x6 6' 2" 1. Attach part #101, starting at top of the roof using 3" screws. Work downward centering boards, so the overhang is about 4" on both sides of the #102. HINT: Temporarily screw a part #101 at the bottom for the other #101's to rest on while you attach screws.

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52 2 SECTIONS WITH OVER- LAPPING FLANGES 3 SECTIONS WITHOUT OVERLAPPING FLANGES 3-1/2 LAG SCREW W/WASHER 5/16 X 1 BOLT W/WASHERS AND LOCK NUT 5/16 X 3/4 BOLT W/WASHER *** THIS PRODUCT IS INTENDED FOR RESIDENTIAL USE ONLY.***

53 STEP 1: ATTACHING ENTRANCE TUBE TO THE CORNER POSTS Take the FACE PLATE ENTRY piece labeled #1 and place it flush to the corner posts, so that the bottom of the large circular opening is flush to the TOP of the deck boards. Fasten the FACE PLATE ENTRY to the corner posts with 3-1/2 lag screws and 3/8 washers in all the holes. **NOTE: YOU MAY HAVE TO DRIVE THE LAG SCREWS IN AT AN ANGLE TO CONTACT THE CORNER POSTS PROPERLY.** NOTE: DO NOT TIGHTEN UNTIL ALL BOLTS, NUTS, AND WASHERS ARE IN PLACE. **YOU MAY HAVE TO DRIVE THE LAG SCREWS IN AT AN ANGLE TO CONTACT THE COR- NER POSTS PROPERLY.** FACE PLATE ENTRY Bottom of large circular opening in the FACE PLATE ENTRY is flush to the TOP of the deck.

54 STEP 2: ASSEMBLING THE FIRST CURVED SECTION Locate a top SLIDE SECTION (Labeled #2) with an overlapping flange and a bottom SLIDE SECTION (Labeled #3) without an overlapping flange. Fasten the top and bottom SLIDE SECTIONS together along the flanges (ribs) with 5/16 x 1 hex bolts and 5/16 lock nuts. Use a washer on both sides of the flange (rib). Make sure to place a nut/bolt with washers in each hole provided on the inside and outside ribs of the SLIDE SECTIONS. NOTE: DO NOT TIGHTEN UNTIL ALL BOLTS, NUTS, AND WASHERS ARE IN PLACE.

55 STEP 3: ATTACHING FIRST CURVED SECTION TO FACE PLATE ENTRY SECTION Now that the first CURVED SECTION is assembled, raise it up to the FACE PLATE ENTRY SECTION with the RIB vertical and the CURVED SECTION facing down. The RIB in the CURVED SECTION will get rotated TWO holes to the RIGHT. Align the holes in each of the flanges of the FACE PLATE ENTRY SECTION and the first CURVED SECTION. Fasten the sections together with 5/16 x 1 hex bolts, 5/16 washers and 5/16 Lock Nuts. Use a washer on both sides of the flange. Fasten the sections together at the TOP and BOT- TOM first, then fasten the rest of the nuts/bolts. NOTE: DO NOT TIGHTEN THE FASTENERS UNTIL ALL BOLTS, NUTS AND WASHERS ARE IN PLACE. FACE PLATE ENTRY SECTION Mid-Line Rotate RIGHT TWO holes. RIB TWO holes between mid-line and RIB. first CURVED SECTION

56 STEP 4: ASSEMBLING THE SECOND CURVED SECTION Locate a top SLIDE SECTION (Labeled #2) with an overlapping flange and a bottom SLIDE SECTION (Labeled #3) without an overlapping flange. Fasten the top and bottom SLIDE SECTIONS together along the flanges (ribs) with 5/16 x 1 hex bolts and 5/16 lock nuts. Use a washer on both sides of the flange (rib). Make sure to place a nut/bolt with washers in each hole provided on the inside and outside ribs of the SLIDE SECTIONS. NOTE: DO NOT TIGHTEN UNTIL ALL BOLTS, NUTS, AND WASHERS ARE IN PLACE. NOTE: DO NOT TIGHTEN UNTIL ALL BOLTS, NUTS, AND WASHERS ARE IN PLACE.

57 STEP 5: ATTACHING SECOND CURVED SECTION TO FIRST CURVED SECTION Now that the second CURVED SECTION is assembled, raise it up to the first CURVED SECTION aligning the RIBS in the sections. The CURVED SECTIONS should make a U shape at this point. Rotate the RIB in the second CURVED SECTION two holes to the LEFT. Fasten the second CURVED SECTION to the first CURVED SECTION with 5/16 x 1 hex bolts, 5/16 washers and 5/16 lock nuts. Use a washer on both sides of the flange. Fasten the sections together at the TOP and BOTTOM first, then fasten the rest of the nuts/bolts. NOTE: DO NOT TIGHTEN THE FASTENERS UNTIL ALL BOLTS, NUTS AND WASHERS ARE IN PLACE. first CURVED SECTION RIB TWO holes between ribs. second CURVED SECTION

58 STEP 6: EXIT SECTION ASSEMBLY Locate the top EXIT PIECE (Labeled #4 with large cutout section) and the bottom exit piece (Labeled #5 this is the only curved section remaining). Fasten the exit pieces along the ribs with 5/16 x 1 long bolts and nuts provided using a washer on both sides of the flange. Make sure to fasten the nuts and bolts in each hole provided on the ribs, on both sides of the top and bottom exit pieces. NOTE: DO NOT TIGHTEN THE FASTENERS UNTIL ALL BOLTS, NUTS AND WASHERS ARE IN PLACE. EXIT PIECE (with cut out section) Bottom exit piece (This is the last curved slide section left.)

59 STEP 7: ATTACH FOOT STAND TO EXIT SECTION Locate the FOOT STAND PIECE. Rotate the FOOT STAND PIECE so that the there is one hole showing on the LEFT on the EXIT SECTION. Fasten the FOOT STAND PIECE to the EXIT SECTION with 5/16 x 3/4 long bolts and washers. Make sure to fasten all 6 bolts in each of the holes provided in the FOOT STAND PIECE. EXIT SECTION ONE hole should be showing here. FOOT STAND PIECE

60 STEP 8: ATTACHING THE SECOND CURVED SECTION TO THE EXIT SECTION Now that the EXIT SECTION and FOOT STAND PIECE are assembled, raise the EXIT SECTION up to the second CURVED SECTION and align the holes in the flanges of the second CURVED SECTION and the EXIT SECTION so that the foot rests squarely on the ground. Fasten the EXIT SECTION to the second CURVED SECTION with 5/16 x 1 hex bolts and 5/16 lock nuts using a 5/16 washer on each side of the flange. Fasten the sections together at the TOP and BOTTOM first, then fasten the rest of the nuts/bolts. NOTE: DO NOT TIGHTEN THE FASTENERS UNTIL ALL BOLTS, NUTS AND WASHERS ARE IN PLACE. NOTE: OTHER SECTIONS NOT SHOWN FOR CLARITY. TWO holes between ribs. second CURVED SECTION EXIT SECTION

61 THIS IS THE COMPLETED SUPER TUBE ASSEMBLY

62 LIMITED THREE YEAR WARRANTY 1. Subject to proper installation, Kid s Creations, L.L.C. warrants, subject to the limitations stated below, to the original retail purchaser that all Kid s Creations, L.L.C. playground equipment and structures and each component part will be free from defects in workmanship and materials for a period of three (3) years. In addition, Kid s Creations, L.L.C., warrants all ropes and canvas for a period of one (1) year. 2. Additionally, Kid s Creations, L.L.C. warrants to the original purchaser that all redwood components will be free from deterioration which impairs the structural integrity of the unit for the life time of the original purchaser. Wooden components in your Kid s Creations, L.L.C. system will have imperfections, seasonal and surface cracks, knot holes and knots. Natural characteristics of all wooden play equipment, not resulting in structural failure, are not covered under this warranty. 3. Kid s Creations, L.L.C. reserves the right to examine photographs or physical evidence of equipment claimed to be defective, and to recover said equipment, prior to disposition of warranty claims. Equipment returned to our factory for examination or recovery must be shipped freight prepaid, unless a Return Authorization Number is issued. 4. No warranty is offered on equipment subjected to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own, or improper use, service or repair by customer or any third party. Please supervise your children s play activity and maintain your play equipment periodically. 5. This warranty is limited to equipment used for residential, single-family dwellings and specifically excludes commercial or institutional use. 6. The term of the warranty begins on the date the equipment is delivered to the purchaser or such destination as the purchaser shall designate. 7. In the event of a defect covered by this warranty, Kid s Creations, L.L.C. will remedy the defect, without charge, to the purchaser within a reasonable time. The remedy will consist of repair or replacement of the equipment, or refund of the purchase price, at the option of Kid s Creations, L.L.C. 8. KID S CREATIONS, L.L.C. DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, IN FACT OR IN LAW, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY OR THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. 9. KID S CREATIONS, L.L.C. SHALL NOT BE LIABLE FOR ANY INCIDENTIAL OR CONSEQUENTIAL DAMAGES FOR FAILURE TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT. ADDITIONALLY, INCIDENTAL AND CONSEQUENTIAL DAMAGES SHALL NOT BE RECOVERABLE EVEN IF THE REPAIR, REPLACEMENT, OR REFUND REMEDY FAILS OF ITS ESSENTIAL PURPUSE OR FOR ANY OTHER REASON. NOTWITHSTANDING ANY LANGUAGE TO THE CONTRARY SET OUT IN THIS WARRANTY, NOTHING IN THIS WARRANTY SHALL BE CONSTRUED TO LIMIT OR DISCLAIM ANY WARRANTY, WHETHER STATUTORY OR IMPLIED AT COMMON LAW, WHICH UNDER APPLICABLE STATE LAW, CANNOT BE LAWFULLY LIMITED OR DISCLAIMED. 10. To obtain performance of any obligation under this warranty or to inquire about warranty performance, the purchaser must contact Kid s Creations, L.L.C., 800 N. Maple, Garnett, Kansas 66032, or call This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.