Page 1-7 Page º(+) TOP RAKE (SIDE VIEW) APPLICATION REFERENCE PGS 9-10, 9-12, 9-18 & 9-20 ORDERING INSTRUCTIONS
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1 U.S. PATENT N. 5,638,728 PRDUCT INFRMATIN 2, 3, 4, 5 and 6mm insert widths. Recessed pocket and raised edge for chip control. Internal grooving, external grooving, face grooving and parting. Sub-micron grain DURA-MAX 2000 carbide. s available with TiN, TiAIN, TiCN and Diamond coating. Page 1-7 Page 2-7 Page 1-13 Page 2-15 SHARP CRNER CRNER RADIUS FULL RADIUS 60º THREADING INSERT GEMETRY 7 LEAD ANGLE 15º(+) TP RAKE (SIDE VIEW) 15º (-) TP RAKE (SIDE VIEW) 90º CHAMFERING Right Hand Left Hand PRDUCT DEMNSTRATIN SPEEDS AND FEEDS APPLICATIN REFERENCE TRUBLESHTING TECHNICAL SECTINS PGS 9-10, 9-12, 9-18 & 9-20 PGS 9-3 & 9-4 PG RDERING INSTRUCTINS Select the RDER CDE in the table at right that represents your selection of insert geometry and coating. Please pay special attention to the 'Compatibility' column to match the insert with the correct tooling. The RDER CDE for a 3mm wide, 'DGI' insert with.015" radius and TiN coating is 'DGI30BC' 6-1 KAISER TL CMPANY, INC. Phone: 888-THINBIT ( ) or (260) Fax: 888-THINFAX ( ) or (260) General thinbit@kaisertool.com rders: orders@thinbit.com Quotes: quotes@thinbit.com
2 'DGI' & 'DGMI' D/ID AND FACE GRVING INSERTS +.005"/ -.000".078" (2mm).118" (3mm).157" (4mm).197" (5mm).236" (6mm) SPECIFICATINS Compatibility Use in all 2mm 'DGP' Use NLY with 3mm 'DGPZ' ID tools and face grooving heads with major diameter codes '02' and '25' Use in 3mm 'DGP' for D grooving/parting and major diameters greater than.984" Use NLY with 4mm 'DGPZ' ID tools and face grooving heads with major diameter codes '02' and '25' Use in 4mm 'DGP' for D grooving/parting and major diameters greater than.984" Use in all 5mm 'DGP' Use in all 6mm 'DGP' Geometry Uncoated RDER CDE DURA-MAX 2000 Carbide See Page 9-10 or 9-12 for Speeds and Feeds TiN TiCN Non-stock TiAlN Diamond Non-stock Sharp Corner DGI20BU1 DGI20BC1 DGI20BD1 DGI20BE1 DGI20BF1.004" (.10mm) radius DGI20BU2010 DGI20BC2010 DGI20BD2010 DGI20BE2010 DGI20BF " (.20mm) radius DGI20BU2020 DGI20BC2020 DGI20BD2020 DGI20BE2020 DGI20BF " (.) radius DGI20BU2025 DGI20BC2025 DGI20BD2025 DGI20BE2025 DGI20BF " (.38mm) radius DGI20BU DGI20BC DGI20BD DGI20BE DGI20BF.020" (.50mm) radius DGI20BU2050 DGI20BC2050 DGI20BD2050 DGI20BE2050 DGI20BF " (.75mm) radius DGI20BU2075 DGI20BC2075 DGI20BD2075 DGI20BE2075 DGI20BF2075 Full Radius DGI20BU4 DGI20BC4 DGI20BD4 DGI20BE4 DGI20BF4 15º (+) Top Rake DGI20BU7P DGI20BC7P DGI20BD7P DGI20BE7P DGI20BF7P 15º (-) Top Rake DGI20BU7N DGI20BC7N DGI20BD7N DGI20BE7N DGI20BF7N 7º R.H. Lead Angle DGI20BU3R DGI20BC3R DGI20BD3R DGI20BE3R DGI20BF3R 7º L.H. Lead Angle DGI20BU3L DGI20BC3L DGI20BD3L DGI20BE3L DGI20BF3L Sharp Corner DGMI30BU1 DGMI30BC1 DGMI30BD1 DGMI30BE1 DGMI30BF1.015" (.38mm) radius DGMI30BU DGMI30BC DGMI30BD DGMI30BE DGMI30BF Sharp Corner DGI30BU1 DGI30BC1 DGI30BD1 DGI30BE1 DGI30BF1.004" (.10mm) radius DGI30BU2010 DGI30BC2010 DGI30BD2010 DGI30BE2010 DGI30BF " (.20mm) radius DGI30BU2020 DGI30BC2020 DGI30BD2020 DGI30BE2020 DGI30BF " (.) radius DGI30BU2025 DGI30BC2025 DGI30BD2025 DGI30BE2025 DGI30BF " (.38mm) radius DGI30BU DGI30BC DGI30BD DGI30BE DGI30BF.020" (.50mm) radius DGI30BU2050 DGI30BC2050 DGI30BD2050 DGI30BE2050 DGI30BF " (.75mm) radius DGI30BU2075 DGI30BC2075 DGI30BD2075 DGI30BE2075 DGI30BF " (1.0mm) radius DGI30BU2100 DGI30BC2100 DGI30BD2100 DGI30BE2100 DGI30BF2100 Full Radius DGI30BU4 DGI30BC4 DGI30BD4 DGI30BE4 DGI30BF4 15º (+) Top Rake DGI30BU7P DGI30BC7P DGI30BD7P DGI30BE7P DGI30BF7P 15º (-) Top Rake DGI30BU7N DGI30BC7N DGI30BD7N DGI30BE7N DGI30BF7N 7º R.H. Lead Angle DGI30BU3R DGI30BC3R DGI30BD3R DGI30BE3R DGI30BF3R 7º L.H. Lead Angle DGI30BU3L DGI30BC3L DGI30BD3L DGI30BE3L DGI30BF3L 60º Threading DGI30BU5 DGI30BC5 DGI30BD5 DGI30BE5 DGI30BF5 90º Chamfering DGI30BU6 DGI30BC6 DGI30BD6 DGI30BE6 DGI30BF6 Sharp Corner DGMI40BU1 DGMI40BC1 DGMI40BD1 DGMI40BE1 DGMI40BF1.015" (.38mm) radius DGMI40BU DGMI40BC DGMI40BD DGMI40BE DGMI40BF Sharp Corner DGI40BU1 DGI40BC1 DGI40BD1 DGI40BE1 DGI40BF1.004" (.10mm) radius DGI40BU2010 DGI40BC2010 DGI40BD2010 DGI40BE2010 DGI40BF " (.20mm) radius DGI40BU2020 DGI40BC2020 DGI40BD2020 DGI40BE2020 DGI40BF " (.) radius DGI40BU2025 DGI40BC2025 DGI40BD2025 DGI40BE2025 DGI40BF " (.38mm) radius DGI40BU DGI40BC DGI40BD DGI40BE DGI40BF.020" (.50mm) radius DGI40BU2050 DGI40BC2050 DGI40BD2050 DGI40BE2050 DGI40BF " (.75mm) radius DGI40BU2075 DGI40BC2075 DGI40BD2075 DGI40BE2075 DGI40BF " (1.0mm) radius DGI40BU2100 DGI40BC2100 DGI40BD2100 DGI40BE2100 DGI40BF2100 Full Radius DGI40BU4 DGI40BC4 DGI40BD4 DGI40BE4 DGI40BF4 15º (+) Top Rake DGI40BU7P DGI40BC7P DGI40BD7P DGI40BE7P DGI40BF7P 15º (-) Top Rake DGI40BU7N DGI40BC7N DGI40BD7N DGI40BE7N DGI40BF7N 7º R.H. Lead Angle DGI40BU3R DGI40BC3R DGI40BD3R DGI40BE3R DGI40BF3R 7º L.H. Lead Angle DGI40BU3L DGI40BC3L DGI40BD3L DGI40BE3L DGI40BF3L Sharp Corner DGI50BU1 DGI50BC1 DGI50BD1 DGI50BE1 DGI50BF1.004" (.10mm) radius DGI50BU2010 DGI50BC2010 DGI50BD2010 DGI50BE2010 DGI50BF " (.20mm) radius DGI50BU2020 DGI50BC2020 DGI50BD2020 DGI50BE2020 DGI50BF " (.) radius DGI50BU2025 DGI50BC2025 DGI50BD2025 DGI50BE2025 DGI50BF " (.38mm) radius DGI50BU DGI50BC DGI50BD DGI50BE DGI50BF.020" (.50mm) radius DGI50BU2050 DGI50BC2050 DGI50BD2050 DGI50BE2050 DGI50BF " (.75mm) radius DGI50BU2075 DGI50BC2075 DGI50BD2075 DGI50BE2075 DGI50BF " (1.0mm) radius DGI50BU2100 DGI50BC2100 DGI50BD2100 DGI50BE2100 DGI50BF2100 Full Radius DGI50BU4 DGI50BC4 DGI50BD4 DGI50BE4 DGI50BF4 15º (+) Top Rake DGI50BU7P DGI50BC7P DGI50BD7P DGI50BE7P DGI50BF7P 15º (-) Top Rake DGI50BU7N DGI50BC7N DGI50BD7N DGI50BE7N DGI50BF7N 7º R.H. Lead Angle DGI50BU3R DGI50BC3R DGI50BD3R DGI50BE3R DGI50BF3R 7º L.H. Lead Angle DGI50BU3L DGI50BC3L DGI50BD3L DGI50BE3L DGI50BF3L Sharp Corner DGI60BU1 DGI60BC1 DGI60BD1 DGI60BE1 DGI60BF1.004" (.10mm) radius DGI60BU2010 DGI60BC2010 DGI60BD2010 DGI60BE2010 DGI60BF " (.20mm) radius DGI60BU2020 DGI60BC2020 DGI60BD2020 DGI60BE2020 DGI60BF " (.) radius DGI60BU2025 DGI60BC2025 DGI60BD2025 DGI60BE2025 DGI60BF " (.38mm) radius DGI60BU DGI60BC DGI60BD DGI60BE DGI60BF.020" (.50mm) radius DGI60BU2050 DGI60BC2050 DGI60BD2050 DGI60BE2050 DGI60BF " (.75mm) radius DGI60BU2075 DGI60BC2075 DGI60BD2075 DGI60BE2075 DGI60BF " (1.0mm) radius DGI60BU2100 DGI60BC2100 DGI60BD2100 DGI60BE2100 DGI60BF2100 Full Radius DGI60BU4 DGI60BC4 DGI60BD4 DGI60BE4 DGI60BF4 15º (+) Top Rake DGI60BU7P DGI60BC7P DGI60BD7P DGI60BE7P DGI60BF7P 15º (-) Top Rake DGI60BU7N DGI60BC7N DGI60BD7N DGI60BE7N DGI60BF7N 7º R.H. Lead Angle DGI60BU3R DGI60BC3R DGI60BD3R DGI60BE3R DGI60BF3R 7º L.H. Lead Angle DGI60BU3L DGI60BC3L DGI60BD3L DGI60BE3L DGI60BF3L DGI D/ID & FACE GRVING INSERTS 6-2
3 U.S. PATENT N. 5,638,728 PRDUCT INFRMATIN External face grooving with depth of cut to 1". sizes 3/4", 1", 16mm, 20mm and in straight and 90º orientations. Modular tooling system will also accept D & internal face grooving heads. See compatibility guide on Page 9-8. If round shanks are required, see Page 7-13, package styles '' and 'P'. Modifications can be provided on any of our tooling. Please contact us with your application requirements. Major diameter starting from.787" 'D' Shown INSERT S INSERT SELECTINS SEE PAGE 6-1 CRNER RADIUS SHARP CRNER PRDUCT DEMNSTRATIN SPEEDS AND FEEDS APPLICATIN REFERENCE TRUBLESHTING TECHNICAL SECTINS PG 9-12 PGS 9-3 & 9-4 PG RDERING INSTRUCTINS 3/4", 1" and Metric s Select the RDER CDE in the table at right that represents your selection of major diameter. EXAMPLE: The RDER CDE for a 3mm insert width, toolholder package style 'C' with a.500" depth of cut, 1" shank and 1" major diameter is: DGPC Clockwise Specify the 'SHANK SIZE' and MAJR DIAMETER 'CDE' A - Left Hand, 90º, Clockwise B - Right Hand, Straight, Clockwise Chuck Counter- Clockwise Top View Tools show cutting edge up. C - Left Hand, Straight, Counter-Clockwise D - Right Hand, 90º, Counter-Clockwise 2-15 Note: If round shanks are required, see Page 7-13, package styles '' and 'P'. KAISER TL CMPANY, INC. Phone: 888-THINBIT ( ) or (260) Fax: 888-THINFAX ( ) or (260) General thinbit@kaisertool.com rders: orders@thinbit.com Quotes: quotes@thinbit.com
4 FACE GRVING TLS SPECIFICATINS RDER CDE Depth of Cut See Page /4" 3/4"x3/4"x5" Toolholder Includes,, and 1" 1"x1"x5" Metric s 16 = 16x16x1 20 = 20x1"x1 25 = 25x1"x1 s Section 6 Use s Beginning With Replacement Parts 34 = 3/4" 01 = 1" 16 = 16mm 20 = 20mm 25 = 2mm (.078") 3mm (.118") A DGPA DGPA DGPA2013 DGH32013 DGC12013 B DGPB DGPB DGPB2013 'DGI2' C DGPC DGPC DGPC2013 (Page 6-1) DGH42013 DGC22013 D DGPD DGPD DGPD2013 A DGPA DGPA DGPA3013 Use 'DGMI3' for major DGH33013 B diameter DGPB DGPB DGPB3013 codes C DGPC DGPC DGPC3013 'DGI3' for all DGH43013 D DGPD DGPD DGPD3013 (Page 6-1) DGC13013 DGC23013 DEEPGRVE FACE GRVING 4mm (.157") 5mm (.197") 20mm (3/4") A DGPA DGPA DGPA4013 DGH34013 DGC14013 B DGPB DGPB DGPB4013 Use 'DGMI4' for major C DGPC DGPC DGPC4013 diameter DGH44013 DGC24013 D DGPD DGPD DGPD4013 codes A DGPA DGPA DGPA4020 'DGI4' for all DGH34020 DGC14020 B DGPB DGPB DGPB4020 C DGPC DGPC DGPC4020 (Page 6-1) 2 each DGH44020 S7552 DGC24020 D DGPD DGPD DGPD4020 A DGPA DGPA DGPA5013 DGH35013 DGC15013 B DGPB DGPB DGPB5013 C DGPC DGPC DGPC5013 DGH45013 DGC25013 D DGPD DGPD DGPD5013 'DGI5' A DGPA DGPA DGPA5025 (Page 6-1) DGH35025 DGC15025 B DGPB DGPB DGPB5025 C DGPC DGPC DGPC5025 DGH45025 DGC25025 D DGPD DGPD DGPD5025 S6552 6mm (.236") A DGPA DGPA DGPA6013 DGH36013 DGC16013 B DGPB DGPB DGPB6013 C DGPC DGPC DGPC6013 DGH46013 DGC26013 D DGPD DGPD DGPD6013 'DGI6' A DGPA DGPA DGPA6025 (Page 6-1) DGH36025 DGC16025 B DGPB DGPB DGPB6025 C DGPC DGPC DGPC6025 DGH46025 DGC26025 D DGPD DGPD DGPD6025 Major Diameter.787"-.885" ( mm).885"-.984" (22.5-).984"-1.082" ( mm) 1.082"-1.181" ( mm) 1.181"-1.377" (30-35mm) Major Diameter 2mm 02 DGI 2mm 50 DGI 1.377"-1.574" (35-40mm) 3 & 4mm 02 DGMI 3, 4, 5 & 6mm 34 DGI 2mm 25 DGI 1.574"-1.968" (40-50mm) 45 DGI 3 & 4mm 25 DGMI 1.968"-2.362" (50-60mm) 56 DGI 2mm 57 DGI 2.362"-2.952" (60-75mm) 67 DGI 3, 4, 5 & 6mm 23 DGI 2.952"-3.937" (75-100mm) All 71 DGI 2mm 70 DGI 3.937"-5.905" ( mm) 11 DGI 3, 4, 5 & 6mm 23 DGI 5.905" " ( mm) 13 DGI 2mm 05 DGI "- (300mm- ) 30 DGI 3, 4, 5 & 6mm 34 DGI Major Diameter Note: As long as first plunge is made within major diameter range and each following plunge overlaps, groove width can be increased toward or away from center of part. 2-16
5 U.S. PATENT N. 5,638,728 RUND SHANKS WITH EXTERNAL HEADS Q RIGHT HAND, CLCKWISE RIGHT HAND, D P R SPECIFICATINS LEFT HAND, CUNTER-CLCKWISE RDER CDE LEFT HAND, D 2mm (.078") 3mm (.118") 4mm (.157") 5mm (.197") 6mm (.236") Depth of Cut 20mm (3/4") See Above s Page 6-1 Use s Beginning With Toolholder Includes,, and 3/4" 3/4"Ø x 7" DGP " 1"Ø x 7" DGP s Use s Beginning With DGH32013 Q* DGPQ DGPQ 'DGI2' DGH12013 'DGI2' P DGPP DGPP (Page 6-1) DGH42013 R* DGPR DGPR DGH22013 DGP DGP Use 'DGMI3' for DGH33013 Use 'DGMI3' for major diameter Q* P major diameter DGPQ DGPQ codes codes DGPP DGPP 'DGI3' for all 'DGI3' for all DGH13013 DGH43013 R * DGPR DGPR (Page 6-1) DGH23013 DGP DGP DGH34013 Q* DGPQ DGPQ Use 'DGMI4' DGH14013 P Use 'DGMI4' DGPP DGPP for major DGH44013 R* for major diameter codes diameter codes DGPR DGPR 'DGI4' for all DGP DGP 'DGI4' for all DGH23013 DGH34020 Q* DGPQ DGPQ DGH14020 (Page 6-1) P DGPP DGPP DGH44020 R* DGPR DGPR DGH24020 DGP DGP DGH35013 Q* DGPQ DGPQ DGH15013 P DGPP DGPP DGH45013 R* DGPR DGPR 'DGI5' DGH25013 'DGI5' DGP DGP (Page 6-1) DGH35025 Q* DGPQ DGPQ DGH15025 P DGPP DGPP DGH45025 R* DGPR DGPR DGH25025 DGP DGP DGH36013 Q* DGPQ DGPQ DGH16013 P DGPP DGPP DGH46013 R* DGPR DGPR 'DGI6' DGH26013 'DGI6' DGP DGP (Page 6-1) DGH36025 Q* DGPQ DGPQ DGH16025 P DGPP DGPP DGH46025 R* DGPR DGPR DGH26025 * s not required on Q and R packages Replacement Parts 2 each S = 3/4" 01 = 1" DGC12013 DGC22013 DGC13013 DGC23013 DGC14013 DGC24013 DGC14020 DGC24020 DGC15013 DGC25013 DGC15025 DGC25025 DGC16013 DGC26013 DGC16025 DGC26025 S Major Diameter.787"-.885" ( mm).885"-.984" (22.5-).984"-1.082" ( mm) 1.082"-1.181" ( mm) 1.181"-1.377" (30-35mm) Major Diameter 2mm 02 DGI 2mm 50 DGI 1.377"-1.574" (35-40mm) 3 & 4mm 02 DGMI 3, 4, 5 & 6mm 34 DGI 2mm 25 DGI 1.574"-1.968" (40-50mm) 45 DGI 3 & 4mm 25 DGMI 1.968"-2.362" (50-60mm) 56 DGI 2mm 57 DGI 2.362"-2.952" (60-75mm) 67 DGI 3, 4, 5 & 6mm 23 DGI 2.952"-3.937" (75-100mm) All 71 DGI 2mm 70 DGI 3.937"-5.905" ( mm) 11 DGI 3, 4, 5 & 6mm 23 DGI 5.905" " ( mm) 13 DGI 2mm 05 DGI "- (300mm- ) 30 DGI 3, 4, 5 & 6mm 34 DGI Note: As long as first plunge is made within major diameter range and each following plunge overlaps, groove width can be increased toward or away from center of part.
6 U.S. PATENT N. 5,638,728 SQUARE SHANKS WITH INTERNAL FACE GRVING HEADS S U V LEFT HAND, CLCKWISE RIGHT HAND, CLCKWISE LEFT HAND, CUNTER-CLCKWISE T RIGHT HAND CUNTER-CLCKWISE SPECIFICATINS Depth of Cut 2mm (.078") 3mm (.118") 4mm (.157") 5mm (.197") 6mm (.236") 20mm (3/4") See Above 3/4" 3/4"x3/4"x5" Toolholder Includes,, and 1" 1"x1"x5" Metric s 16 = 16x16x1 20 = 20x1"x1 25 = 25x1"x1 RDER CDE s Use s Beginning With Replacement Parts 34 = 3/4" 01 = 1" 16 = 16mm 20 = 20mm 25 = S DGPS DGPS DGPS2013 DGH52013 DGC52013 U DGPU DGPU DGPU2013 'DGI2' T DGPT DGPT DGPT2013 (Page 6-1) DGH62013 DGC62013 V DGPV DGPV DGPV2013 S DGPS DGPS DGPS3013 DGH53013 DGC53013 U DGPU DGPU DGPU3013 'DGI3' T DGPT DGPT DGPT3013 (Page 6-1) DGH63013 DGC63013 V DGPV DGPV DGPV3013 S DGPS DGPS DGPS4013 DGH54013 DGC54013 U DGPU DGPU DGPU4013 T DGPT DGPT DGPT4013 DGH64013 DGC64013 V DGPV DGPV DGPV4013 'DGI4' S DGPS DGPS DGPS4020 (Page 6-1) DGH54020 DGC54020 U DGPU DGPU DGPU4020 T DGPT DGPT DGPT4020 DGH each DGC64020 V DGPV DGPV DGPV4020 S7552 S U DGPS DGPS DGPS5013 DGPU DGPU DGPU5013 DGH55013 DGC55013 T DGPT DGPT DGPT5013 DGH65013 DGC65013 V DGPV DGPV DGPV5013 'DGI5' S DGPS DGPS DGPS5025 (Page 6-1) DGH55025 DGC55025 U DGPU DGPU DGPU5025 T DGPT DGPT DGPT5025 DGH65025 DGC65025 V DGPV DGPV DGPV5025 S DGPS DGPS DGPS6013 DGH56013 DGC56013 U DGPU DGPU DGPU6013 T DGPT DGPT DGPT6013 DGH66013 DGC66013 V DGPV DGPV DGPV6013 'DGI6' S DGPS DGPS DGPS6025 (Page 6-1) DGH56025 DGC56025 U DGPU DGPU DGPU6025 T DGPT DGPT DGPT6025 DGH66025 DGC66025 V DGPV DGPV DGPV6025 S6552 DEEPGRVE ALTERNATE PKGS Major Diameter 1.574"-1.968" (40-50mm) "-2.362" (50-60mm) "-2.952" (60-75mm) "-3.937" (75-100mm) "-5.905" ( mm) " " ( mm) "- (300mm- ) 30 Note: As long as first plunge is made within major diameter range and each following plunge overlaps, groove width can be increased toward or away from center of part. 7-14
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