Tile Cutting Saw 600W. OZTCS600WA. To view the full range visit: Instruction Manual 3 Year Replacement Warranty

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1 Tile Cutting Saw 600W Instruction Manual 3 Year Replacement Warranty OZTCS600WA! WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. To view the full range visit:

2 SPECIFICATIONS - MODEL NO. OZTCS600WA Motor: 600W (S1=500W S2-20min=600W) Input: 230V ~ 50Hz No load speed: 2950 /min Wheels: 180mm x 22.2mm Max. cutting depth: 33mm Mitre angle: 0-45º Table dimensions: 330mm x 360mm Protection Class: 1 (Earthed appliance) Weight: 9.5kg KNOW YOUR PRODUCT On/off Switch 2. Mounting hole 3. Cooling water reservoir 4. Table top 5. Safety guard 6. Riving knife 7. Cutting blade 8. Parallel guide 9. Allen key 10. Shaft wrench 11. Cutting Blade wrench Cutting guide

3 TABLE OF CONTENTS SPECIFICATIONS Page 2 KNOW YOUR PRODUCT.. Page 2 INTRODUCTION... Page 4 SAFETY INSTRUCTIONS Page 5 ADDITIONAL SAFETY RULES FOR CUTTING SAW Page 7 OPERATION.. Page 7 MAINTENANCE... Page 10 SPARE PARTS. Page 10 CONTENTS... Page 11 WARRANTY Page 12 3

4 INTRODUCTION Congratulations on purchasing an Ozito Tile Cutting Saw. We aim to provide quality tools at an affordable price. We hope you will enjoy using this tool for many years. Your Tile Cutting Saw OZTCS600WA has been designed for cutting ceramic and clay paving and wall tiles, slate, marble, granite, clay and terracotta wall and floor tiles. It is intended for DIY use only.! ELECTRICAL SAFETY! Warning! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage. Read the whole manual carefully and make sure you know how to switch the tool off, in an emergency, before operating the tool. Save these instructions and other documents supplied with this machine for future reference. The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate. The tool is earthed in accordance with AS/NZS 60335:2002 Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealeand. Using an Extension Lead Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock. It is recommended that the extension lead is a maximum of 25m in length. Do Not use multiple extension leads. 4

5 ! GENERAL SAFETY RULES! Warning! Read all instructions, Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term Power Tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS 1) WORK AREA a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) Replacement of the supply cord. If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer. f) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. g) Have your tool repaired by an electrician or a power tool repairer. This power tool complies with relevant safety requirements. To avoid danger, electrical appliances must only be repaired by qualified personnel using original spare parts; otherwise this may result in considerable danger to the user. 3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. 5

6 ! GENERAL SAFETY RULES (cont.) c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that can not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools, unplugged & out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. 6

7 ! ADDITIONAL SAFETY RULES FOR CUTTING SAW Recommendation for the use of a residual current device with a rated residual current device of 30mA or less for extra protection against electric shock. Make sure that the cutting blade is correctly screened by the guard. Never remove the riving knife. The distance between the cutting blade and the riving knife should not exceed 5mm. Do not use cutting blade which is bent, deformed or otherwise damaged. Do not use cutting blade which do not comply with the specifications stated in this manual. Never start cutting tiles before the machine reaches full speed. Never attempt to cut extremely small workpiece. Do not leave the work area until the machine has been switched off and the cutting disc has come to a complete standstill. Never attempt to stop the cutting blade by exerting pressure on the side of the blade. Always unplug the machine before performing any maintenance. Do not use the machine before it has been completely assembled and installed according th the instructions. Do not perform any design, assembly or construction activities on the table while the machine is switched on. Unplug the machine and clean the table before leaving the work area. OPERATION Position of tile saw 1. To avoid the possibility of the appliance plug or powerpoint getting wet, position tile saw to one side of a wall mounted powerpoint to prevent water from dripping onto the powerpoint or plug. The user should arrange a "drip loop" in the cord connecting the saw to a powerpoint. The "drip loop" is that part of the cord below the level of the powerpoint, or the connector if an extension cord is used, to prevent water travelling along the cord and coming in contact with the powerpoint. 2. If water is present, have an electrician complete any necessary work or repairs. DO NOT ATTEMPT ANY REPAIRS YOURSELF. Mounting the machine It is recommended that the machine be screwed to a workbench. Mark the position of the mounting holes (2) on the workbench. Drill holes at each of the marked positions, adjusting the diameter and depth of the holes to the screws used. Place the machine on the workbench and insert the screws into the mounting holes. Firmly tighten the screws. 7 Tool Supporting Surface Power Supply Cord Drip Loop

8 OPERATION (cont.) Mounting the guard (Fig. 1) Fit the riving knife (6) to the table (4) using the screws (9). Place the guard over the riving knife (6). Fit the guard (5) to the riving knife. Tighten the lock knob (10). Fig. 1! Warning! Never cut tiles without having the guard in place. Mounting the cutting blade (Fig. 2) Only use sharp and undamaged 7 cutting blade. Cracked or bent cutting blade must be replaced immediately. Place the inner flange (11), the cutting blade (7) and the outer flange (13) on the cutting blade shaft. When fitting the cutting blade (7), make sure that the direction of rotation corresponds to the arrow on the guard. Locate the nut (14) and tighten it firmly. Locate the housing (15). Tighten the screws (16). In order to remove the cutting blade (7), proceed in reverse order. Fig. 2! Warning! Before mounting or replacing the cutting blade (7) always unplug the tool. Do not use cutting blade (7) with a thickness exceeding the thickness of the riving knife. Make sure that the spindle diameter corresponds to the bore diameter. Do not use an adapter to mount a cutting blade (7) with a larger bore. Mounting and adjusting the parallel fence (Fig. 3) The parallel fence can be mounted both to the left and to the right of the cutting blade. Loosen the knobs (17) a few turns. Slide the parallel fence (8) onto the table (4) as shown. Set the parallel fence (8) to the required distance. The setting can be read from the scale (18). Tighten the lock knobs (17). Fig. 3 8

9 OPERATION (cont.) Adjusting the bevel angle (Fig. 4) The bevel angle is infinitely variable between 0º and 45º. Loosen the lock knob (19). Set the desired bevel angle according to the scale (20). Tighten the lock knob (19). Fig. 4 Instructions for use Fill the cooling water reservoir (3) with clean water. Ensure the cutting blade (7) is not touching the work piece. Switch the machine on by pushing the green button on the on/off switch (1). Securely hold the workpiece and evenly guide it with gentle pressure into the cutting blade (7). Do not exert pressure on the cutting blade (7). Allow the machine sufficient time to cut through the workpiece. Regularly check if the cutting blade (7) is sufficiently cooled. Make sure that the lower edge of the cutting blade (7) is well below the water level in the cooling water reservoir (3). Add cooling water as required. To switch the machine off, push the red button of the on/off switch (1). Diagonal cutting (Fig. 5) The 45 Cutting guide (12) is used for 45º diagonal cuts. Set the parallel guide (8) to the required distance. Be aware that the minimum guiding distance is 10cm. Place the 45 Cutting guide (12) against the parallel fence. 12 Fig. 5 9

10 MAINTENANCE Keep the ventilation slots of the tile cutting saw clean at all times and prevent any foreign matter from entering. If the housing of the tile cutting saw requires cleaning do not use solvents but a moist soft cloth only. Blow dust from the tile cutting saw through the rear ventilation slots with compressed air periodically to ensure a dust free tool. NOTE: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the circular saw by an unauthorised person or by mishandling of the tool. SPARE PARTS Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk to order the required spare parts. Most common spare parts listed below Spare part Part no. Safety Guard SPOZTCS Inner Flange SPOZTCS Outer Flange SPOZTCS Blade SPOZTCS Switch SPOZTCS LABELS ON YOUR TOOL 10

11 CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. CONTENTS 1 x Tile Cutting Saw OZTCS600WA 1 x Cutting Blade (fitted) 1 x Parallel Guide 1 x 45 Cutting guide 1 x Allen Key 1 x Shaft Wrench 1 x Cutting Blade Wrench 1 x Instruction Manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: Facsimile: Website: enquiries@ozito.com.au 11

12 WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: `Australia New Zealand TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 3 YEAR REPLACEMENT WARRANTY Your product is guaranteed for a period of 36 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: cutting blade, parallel guide, cutting guide, allen key, shaft wrench, cutting blade wrench. WARNING The following actions will result in the warranty being void. Professional, Industrial or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. Failure to perform maintenance as set out within the instruction manual. If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 OW5

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