S205/S206 LaserSwiss. Combine CNC Laser Cutting with Swiss Machining. Imagine the Possibilities...

Transcription

1 S205/S206 LaserSwiss Combine CNC Laser Cutting with Swiss Machining Imagine the Possibilities... Fully Integrated Laser Cutting System Full Swiss Machining Capability Through-Part Coolant Automatic Part Handling Options Rock Solid Fanuc 32I-B Control

2 WHAT DOES COMBINING LASER CUTTING & SWISS MACHINING ON ONE MACHINE DO FOR YOU? Combine CNC Laser Cutting and... Traditional Swiss Machining in Seconds World s First and a Dream Come True CNC Swiss machining is astonishingly productive. But the delicacy of some parts makes it difficult to apply traditional metal cutting techniques. And some features simply can t be cut effectively with a mill or a turning tool, no matter how small. For those challenges, you d typically move the part to a laser cutting machine, or you d live with inferior cuts, poor cycle times, and lots of post-processing. No more. After years of intensive work, the Innovative Machinery Group (like Tsugami/Rem sales, a division of the Morris Group) has combined a Tsugami Swiss turning machine with a complete laser cutting system. We ve dreamt of this possibility for decades and now it s here... A fully integrated laser system plus all the cutting tool options of the standard Tsugami S205/206 II. See page 5 for details. Triple Your Throughput Or More We ve seen cases in which the LaserSwiss is FIVE times more productive than the current approach. Naturally every situation is different, but how much would you save by eliminating multiple setups and deburring operations? This high magnification photo of a slot cut into a 1/4 inch diameter stainless steel tube shows the incredible edge quality you get with this laser. 2

3 Creating these part features requires threading, chamfering, and laser cutting, all of which were accomplished in under fifteen seconds. The laser enables excellent narrow kerf cuts, like this flex cut and the other nearby forms. Imagine the Possibilities! The ability to combine 6-axis Swiss machining and laser cutting in one machine eliminates many manufacturing constraints. It frees your design considerations. You ll have up to 36 tools, plus the laser. Use whatever mix of methods produces the features you want at the fastest times. Reduce Your Manpower Needs The LaserSwiss comes with an automatic bar feeder modified to deliver through-part coolant for the kinds of thin-walled tubing ideal for this machine. You can also automate the handling of finished parts. We even provide a database of proven feeds, speeds, power settings, etc. for commonly used materials to ease programming. Complex forms are a breeze. Note the accuracy of the cuts and the absence of any burrs, backside dross, or slag. Free Up Floor Space for Other Smart Investments Multitasking capability allows you to eliminate single purpose machines. Plus the LaserSwiss itself occupies only 31 sq ft (excluding bar feeder and gas tank). It all adds up to higher quality product at higher profit. See a video and learn more at Then free some time on your calendar to see it in person. The modified bar feeder delivers high pressure coolant THROUGH the part to prevent damage to the back side of the tube during laser cutting. This coolant also carries away cut material and ensures a cleaner cut. 3

4 WORK ZONES / MODULAR TOOLING Front Tool Post Cross Drill - ER16 x 1 - ER11 x 2 Rear Tool Post Rear Drive Angular Drilling Head (Op.) Turning Tool - 12 x 5-16 x 5 (Op.) Double Face Spindle (Op.) Tool Spindle (Op.) ID Drilling Post ø22 x 5 Cross Milling Head (Op.) Tool Spindle (Op.) Adapter for Fixed Tool (Op.) Laser Head Back Tool Post - For Live Tools ER16 x 4 Deep Hole Drilling Post ø20 x 4 (Max. hole depth: 100 mm) S205-II 4

5 CAPABILITY. FLEXIBILITY. RELIABILITY. Front Tool Post Cross Drill - ER16 x 1 - ER11 x 2 Rear Tool Post Rear Drive Angular Drilling Head (Op.) Turning Tool - 12 x 5-16 x 5 (Op.) Double Face Spindle (Op.) Tool Spindle (Op.) ID Drilling Post ø22 x 5 Cross Milling Head (Op.) Tool Spindle (Op.) Adapter for Fixed Tool (Op.) Laser Head Back Tool Post - For Live Tools ER16 x 4 - For Fixed Tools ø20 x 4 Deep Hole Drilling Post ø20 x 4 (Max. hole depth: 100 mm) S206-II 5

6 MACHINE SPECIFICATIONS ITEMS S205-II S206-II Laser System Conventional Machining Motors Mountable Tools Tooling Size Model Power Setting Range Wavelength Frequency Range Pulse Width Focal Length Interface Maximum Cutting Speed Maximum Wall Thickness for Laser Cutting Maximum Machining Diameter Maximum Machining Length Main Spindle Speed Rotary Tool Spindle Speed Back Spindle Max. Diameter Back Spindle Front Ejection Maximum Length Back Spindle Speed Rapid Traverse Rate: X2, Z1, Z2 Rapid Traverse Rate: X1, Y1 SPI 250 W fiber laser or SPI 400 W fiber laser W or W 1,070 nm 2-20 khz 0-CW 100 mm with 10 mm servo controlled focus adjustment IMG engineered interface enables on the fly adjustment of power, pulse width, frequency, lens focus, and nozzle standoff from the CNC part program 20 IPS (500 mm/sec) 0.06 (1.5 mm).787 (20 mm) 8.26 (210 mm) per chucking ,000 RPM 200-8,000 RPM.787 (20 mm) 3.2 (80 mm) ,000 RPM 1,260 IPM (32 m/min) 945 IPM (24 m/min) Rapid Traverse Rate: Y2 n/a 590 IPM (15 m/min) Center Height Main Spindle Back Spindle Rotary Tool Coolant Pump (1,000 mm) 3 / 5 HP (2.3/3.7 kw) 2 / 3 HP (1.5/2.3 kw) 1.0 HP (0.7 kw) 0.5 HP (0.3 kw) Total Tools (Excluding Laser) Gang Tool Post (Turning) 5 5 Gang Tool Post (Live) 5 5 Front Rotary Tools 0 to 4 0 to 4 Front Drills, Standard 5 5 Front Drills, Deep Hole 2 (100 mm) 2 (100 mm) Back Tools Turning Size Main Spindle Collet Holders Sub Spindle Collet Holders 4 to 13 (back 4 + front drill 5+ double face 4) 1/2 Sq 22 mm 20 mm 8 to 17 (back 8 + front drill 5 + double face 4) 6

7 MACHINE SPECIFICATIONS ITEMS S205-II S206-II Main Spindle Collet TF 25 Collets / Bushings Bar Feeder Options General Back Spindle Collet TF 25 Electric Guide Bushing TD 26 Cage Type Buide Bushing TD 25 Rotary Tool Collet- ER 16 / ER 11 Chuck Sleeve Collet ER 16 / ER 11 FMB FMB Control Mist Extractor Coolant System Input Power Weight Footprint: Base Machine Footprint: Assist Gas Tank (not required with central system) Footprint: Bar Feeder FMB Turbo bar feeder with through-part coolant interface. Capacity 0.8 to 20 mm (0.030 to 0.787") FMB Turbo bar feeder with through-part coolant interface. Capacity 2 to 20 mm (0.079 to ) FANUC 32i-B 3Nine Clara model, 700 CFM with HEPA filter MP Systems 1,000 PSI pump with through-part interface to the bar feeder. Includes M Function control 6 kva 7,260 lbs (3,290 kg) 53 x 83 (135 x 221 cm) 30 diameter (76 cm) 20 x 209 (51 x 531 cm) **Not Required with Central System 7

8 I have yet to put anyone in front of this machine who has not been blown away. DALE WHITE Laser Product Manager, Innovative Machinery Group DISTRIBUTION NETWORK The Robert E. Morris Company Serving: CT, MA, RI, NH, VT, ME, NY, NJ Morris South Serving: NC, SC, GA, VA, AL, MS, TN, AR, FL Technical Equipment Serving: OH, IN, KY Morris Great Lakes Serving: NY, PA, WV Morris Midwest Serving: MN, WI, IL, MI upper peninsula, ND, SD The Lance Co. Serving: PA, NJ, DE, MD Ellison Technologies Serving: CA, WA, OR, NV Rem Sales Direct Serving: MI Hartwig, Inc. Serving: MO, IL, IA, KS, CO, OK, TX, LA Protecnic de México, S.A de C.V. Serving: Mexico Arizona CNC Serving: AZ EMEC Serving: Canada Haas Factory Outlet Serving: FL Network Machinery Serving: MI Thomas Skinner Serving: Western Canada Day Hill Road, Windsor, CT Phone Fax