CF9030 ASSEMBLY PROCEDURES

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Shanna Atkins
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1 VERMONT PROCEDURES Step 1: Unpack carton. Tools Required: Knife or scissors; hammer; Philips or Robertson screwdriver Castings Box #5 Box #4 Box #1 Box #3 Box #2 Use the knife or scissors to cut the strapping on the package, then lift off the cardboard cap. Remove the cardboard sleeve by lifting it straight over top of the barbecue. Remove and unpack the enclosed parts boxes. Carefully remove any protective covering from stainless steel parts. CAUTION: Some exposed edges may be sharp. Page /02 Rev.0 En

2 Step 2: Position main grill head. Required: Main Grill Unit. Carefully lay the main grill unit on its back, using the flattened carton cap as a protective surface. This operation is best performed by two (2) people. Use of gloves is recommended. Ensure the front lid does not fall open while moving the unit. Allow the lid to rest partially open once the unit is on its back (Fig. 2). Fig. 2 Step 3: Assemble legs to bottom panel. Required: (4) legs; the Bottom Panel; (8) 1 /4-20 x 1 1 /2 bolts Assemble the four (4) legs to the bottom panel as shown, with two (2) bolts each. Tighten fully (Fig. 3). Fig. 3 Page 2

3 Step 4: Assemble Legs to Grill Unit. Required: (8) 1 /4-20 x 1 1 /2 bolts Position the leg assembly into the base unit until the two round bolt holes align with the thread inserts in the legs, as shown. Ensure the tank hole (on LP models) is at the right hand end of the grill. Assemble with two (2) bolts per leg, leaving the bolts loose by 3 or 4 threads. See Fig. 4. Fig. 4 Caster Step 5: Assemble casters. Required: (4) Casters Locking Tab on each caster to be in "down" position. Push a caster into the bottom of each leg as far as possible. Ensure the casters are locked; i.e., the locking tabs are in the down position, as shown. Carefully stand the grill upright while securing the front lid from falling closed. Again, two people are recommended for performing this. Fig. 5 Page 3

4 Step 6: Install Front Panel. Required: the Front Panel; (4) Plastic Push-pins Position the Front Panel between the front grill legs, aligning the two (2) holes in the side flanges of the panel with those in the legs. Push a pin into each hole as far as possible, It may be necessary to lightly tap the pins. See Fig. 6. (Push-pin) Fig. 6. (Back view of grill) Step 7: Install Grease Cup, Cup Holder and Pan. Required: Grease pan, grease cup and grease cup holder Fig. 7a Assemble the cup holder into grease pan opening by squeezing the ends in slightly, then releasing. Place a grease cup into the holder, as shown in Fig. 7a. Position the grease pan into the back side of the grill just below the back panel with the grease cup at the right end on the two (2) support rails. Push the pan in squarely until it settles into the recesses of the supports (Fig. 7b). Fig. 7b Page 4

5 Step 8: Assemble side shelf brackets. Required: (2) right shelf brackets, (2) left shelf brackets, (4) spring clips Fig. 8a Push a spring clip over the underside end hole in each bracket, as shown (Figs. 8a and 8b). Attach a right and a left bracket over the leg attachment bolts, then push the brackets down fully (Fig. 8c). Tighten the four (4) bolts fully (Fig. 8d). Repeat on the other side. Fig. 8b Fig. 8c Fig. 8d Tab Slot View Rotated 90 O Fig. 9a Step 9: Assemble side shelves. Required: (2) side shelves, (4) #10-24 x 1 /2 bolts Assemble the side shelves to the brackets by positioning them halfway over the brackets, then sliding them towards the grill while pushing down firmly on the front edge. The slots at the front edge of the shelves should align with the tabs at the back of the shelf supports (Fig. 9a). Tap the shelf lightly, if necessary, to fully engage the slot and tab. Once aligned, fasten with a bolt through the spring clips (Fig. 9b). Fig. 9b Page 5

6 Step 10: Install Internal Components. Required: (3) sear plates, (2) cooking grates, warming rack Refer to Fig. 10. Place the sear plates into the base unit ensuring that edges with the finger holes face the grill front, and the side edges face down. Position the cooking grates into the base similarly; these may be turned over to provide a flat surface for delicate foods. Set the warming rack into the two supports in the ends of the rear lid. Sear Plates Cooking Grates Fig. 10 Warming Rack Finger Hole Step 11: Install the LP cylinder (LP models only). Required: LP gas cylinder (not supplied) NOTE: Before lighting the grill, refer to the owner s manual for proper cylinder specifications, filling requirements, regulator attachment and leak testing procedures. Fig. 11 Page 6

7 a, b a Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. CF9030 Page 7

8 CF9030 (Items marked * are not shown in the parts illustration) Ref. Description Qty. CF Panel Bottom H3 Assem Leg H3 - Final Assem Front Panel H3-Blue Caster Base Assem H Lid Assem - Rear Blk H Flash Tube - H Support Grease Pan Gasket Burner HBQ Burner Main Assem HBQ a. Valve Assem - H3 Nat b. Valve Assem - H3 LP Console Assem H a. Regulator H b. 12 Nat Gas Hose Hardware - Lid Set Lid Assem - Front H3 Blue Grease Pan H Cook Grates - H3 Enamel Bezel Knob - H Plate Heat - Enamel Warming Rack - H3 Enamel Grease Cup Grease Cup Holder - H Electrode - Main Short Electrode - Main Long Lid Bumpers Support Shelf L Black - H/VC Support Shelf R Black - H/VC Front Lip - H Ignitor - 3 Term & Knob Shelf Side H/VC Hardware Bag - H Page 8

ASSEMBLY IN STRUC TIONS

3-in-1 Stainless Five Burner Gas Grill ASSEMBLY IN STRUC TIONS Model GAS9556AS / GAS9556ASO ASSEMBLY INSTRUCTIONS: READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING