CRP700 Benchtop Basic CNC Machine Assembly Instructions. Updated 10/24/2014 SHEET 1 of 24

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1 CRP700 Benchtop Basic CNC Machine Assembly Instructions Updated 0//0 SHEET of

2 NOTE: This piece of extrusion is mounted wide side up Quick Tip: Lay extrusion on table as shown for easy assembly BASE ASSEMBLY:. Fasten the /6" V-Con Plate to the 080 extrusion with fasteners as shown mm 080 Extrusion, 80mm CRP70-0 /6" X Axis V-Con Plate BHCS-M8-6 M8 X 6mm Button Head Cap Screw 8 Fasteners in bag: CRP70-00-FAST Updated 0//0 SHEET of

3 A Fasteners in bags: CRP70-00-FAST, CRP7-00-FAST M Foot Mounting Plate - 0mmx80mm 708 M 50mm Rubber Foot SK-M8- M8- HEX SOCKET HEAD CAP SCREW TNR-M8 T-Nut, Roll-in Ball, M8 8 5 BHCS-M8-6 M8 X 6mm Button Head Cap Screw 8 8 BASE ASSEMBLY:. Assemble the legs (DETAIL A) and attach to base.. Fasten second /6" V-Con Plate to extrusion DETAIL A SCALE : Updated 0//0 SHEET of

4 LOCATE BEARING BLOCKS & ACME NUT ASSEMBLIES: These units should be pre-assembled ITEM NO. Radial Bearing Block PART NUMBER DESCRIPTION QTY CRP70-0 R-RS 905A0 Parts in bag: CRP Die-Cast ACME Bearing Block /" x /" x 5/" Rubber Sealed Bearing M X 0.5 Set Screw - mm Radial & Thrust Bearing Block ITEM NO. PART NUMBER DESCRIPTION QTY CRP70-0 Parts in bag:crp Die-Cast ACME Bearing Block 65K Clamping shaft collar CRP00-0 /" Shaft Adapter 97669A90 Steel Shim,.075" Thick, /" ID, 7/8" OD ITEM NO. Acme Nut Block PART NUMBER DESCRIPTION QTY. CRP70-0 CRP6-0 CRP A0 Parts in bag:crp70-00 Die-Cast ACME Nut Block Dumpster ACME nut jam nut Dumpster ACME Nut 5- Start M X 0.5 Set Screw - mm Updated 0//0 SHEET of

5 DETAIL B SCALE : DETAIL C SCALE : C B X-AXIS ACME DRIVE ASSEMBLY:. Thread Acme Nut onto Acme Screw (NOTE: Push down on black spring-loaded ring to start threads on shaft). Slide ACME screw into shaft adapter and tighten clamping screws. Clamping screws require a / allen wrench.. Slide on /" collar and Radial Bearing Block CRP70-00 Cast Acme Nut Assembly Acme 5-8 Acme Drive Screw CRP Thrust Bearing Assembly CRP Bearing Block - Radial Bearing Only Updated 0//0 SHEET 5 of

6 ± E 7.9±. 0± Ensure motor mount is centered on extrusion Oldham Oldham Coupler - /8" to /" CRP00-6E 0 oz-in Nema Stepper Motor /8 Shaft X AXIS MOTOR ASSEMBLY:. Tighten Oldham Coupler onto motor with mm gap. Mount motor in center of extrusion on base as shown CRP70-0 Basic CNC Nema Motor Mount SK-M8-6 M8 x 6mm Socket Head Cap Screw TNR-M8 T-Nut, Roll-in Ball, M8 SK-0-0_65 0- X 5/8 HEX SOCKET HEAD CAP SCREW Fasteners in bag: CRP MOTOR-FAST, CRP70-00-FAST DETAIL E SCALE : Updated 0//0 SHEET 6 of

7 X AXIS SCREW AND CABLE TRACK BRACKET INSTALL:. Slide /" Shaft Adapter into Oldham coupler, fasten bearing block to underside of extrusion as shown (DETAIL F). Fasten Radial Bearing Block to opposite side of machine in center of extrusion. Secure cable track bracket onto bottom of extrusion. (DETAIL G) DETAIL F SCALE :.5 DETAIL G SCALE : SK-M8-6 M8 x 6mm Socket Head Cap Screw TNR-M8 T-Nut, Roll-in Ball, M8 5 CRP7-0 Desktop Cable Track Bracket BHCS-M8- M8 x mm Button Head Cap Screw Fasteners in bag: CRP70-00-FAST, CRP7-00-FAST F Updated 0//0 SHEET 7 of

8 RISER ASSEMBLY:. Assemble V-Bearings into appropriate Bushings, fasten bushings to plate. For eccentric bushings, use center hole (Detail H). Repeat this step for both risers CRP70-0 Riser Plate for Basic CNC Concentric bushings on top two bearings, tighten well 5 VB-W V-Roller Bearing SK-M6-5 M6 x 5mm Socket Head Cap Screw 6 FW-M6-05 M6 Flat Shim Washer - 0.5mm Thick 5 BM Bushing, Concentric, 6mm 6 BX Eccentric Bushing, 6mm Fasteners in bag CRP70-00-FAST DETAIL H SCALE :.5 NOTE: Mount eccentric bushings to center hole. Additional holes are for adjusting tension on rail H 6 Eccentric bushings on bottom two bearings, do not completely tighten Updated 0//0 SHEET 8 of

9 RISER ASSEMBLY:. Attach gussets to red plate as shown Hole inside corner gusset 606 Hole Corner Gusset BHCS-M8- M8 x mm Button Head Cap Screw 6 Fasteners in bag CRP70-00-FAST Updated 0//0 SHEET 9 of

10 K Slide riser assemblies onto rails. Ensure bottom bushings are not fully tight and rotate eccentric bearings as needed to allow riser to slide onto rail DETAIL K SCALE :.5 RISER ASSEMBLY:. Slide riser assembly onto rail. Rotate eccentric bushing clockwise until tight, hold in place while tightening screw. Repeat for both eccentric bushingns on each riser plate ( total) STEP : Rotate clockwise until snug (unscrew and move to outermost hole if bushing easily turns full rotation) STEP : While holding bushing snug, tighten bolt with 5mm allen wrench Updated 0//0 SHEET 0 of

11 RISER CROSSBEAM AND CABLE TRACK BRACKET INSTALL:. Attach 800 extrusion to gusset on each riser as shown (DETAIL G). Fasten Acme Nut onto 800 extrusion in slot as shown (DETAIL H). Secure Cable Tray Bracket onto extrusion in approximate location (Detail I) DETAIL G SCALE : ITEM NO. PART NUMBER DESCRIPTION QTY BHCS-M8-6 M8 x 6mm Button Head Cap Screw TNR-M8 T-Nut, Roll-in Ball, M8 7 SK-M8-6 M8 x 6mm Socket Head Cap Screw BHCS-M8- M8 x mm Button Head Cap Screw 5 CRP7-0 Desktop Cable Track Bracket Fasteners in bags: CRP70-00-FAST, CRP7-00-FAST I H 5 G DETAIL I SCALE : DETAIL H Updated 0//0 SCALE : SHEET of

12 GANTRY ASSEMBLY:. Attach Oldham coupler to motor. Mount motor as shown (DETAIL M). Attach bearing unit and other drive components to extrusion as shown in DETAIL M M ± ITEM NO. PART NUMBER DESCRIPTION QTY mm 8080 Extrusion, 750mm CRP70-0 Basic CNC Nema Motor Mount Oldham Oldham Coupler - /8" to /" CRP Thrust Bearing Assembly 5 SK-M8-6 M8 x 6mm Socket Head Cap Screw 6 TNR-M8 T-Nut, Roll-in Ball, M8 7 SK-0-0_65 0- X 5/8 HEX SOCKET HEAD CAP SCREW 8 CRP00-6E 0 oz-in Nema Stepper Motor /8 Shaft Fasteners in bags:crp motor-fast, CRP70-00-FAST Assembled View 5 DETAIL M SCALE :.5 Updated 0//0 SHEET of

13 GANTRY ASSEMBLY:. Attach /6" V-Con Plate as shown. CRP70-0 /6" Y Axis V-Con Plate TNR-M8 T-Nut, Roll-in Ball, M8 BHCS-M8-6 M8 X 6mm Button Head Cap Screw Fasteners in bag: CRP70-00-FAST Mount V-Con Plate flush with side of bearing block Updated 0//0 SHEET of

14 GANTRY ASSEMBLY - Y-Axis Side:. Attach V-Bearings to Gantry Plate in similar fashion to riser plates (when mounting eccentrics, always choose center hole).. Mount Acme Nut oriented as shown NOTE: Additional holes are available for later adjustment Use inward-most holes CRP70-0 Basic CNC Gantry Plate VB-W V-Roller Bearing BM Bushing, Concentric, 6mm SK-M6-5 M6 x 5mm Socket Head Cap Screw 5 FW-M6-05 M6 Flat Shim Washer - 0.5mm Thick 6 BX Eccentric Bushing, 6mm 7 CRP70-00 Die-Cast ACME Nut Block 8 SK-M8- M8- HEX SOCKET HEAD CAP SCREW Fasteners in bag: CRP70-00-FAST Updated 0//0 SHEET of

15 GANTRY ASSEMBLY - Z-Axis Side:. Attach Z-Axis V-Bearings to opposite side of Gantry Plate (per previous, fasten eccentric bushings to center hole).. Mount Acme nut as shown NOTE: Additional holes are available for later adjustment CRP70-0 Basic CNC Gantry Plate VB-W V-Roller Bearing BM Bushing, Concentric, 6mm SK-M6-5 M6 x 5mm Socket Head Cap Screw 5 FW-M6-05 M6 Flat Shim Washer - 0.5mm Thick 6 BX Eccentric Bushing, 6mm 7 CRP70-00 Die-Cast ACME Nut Block 8 SK-M8- Fasteners in bag: CRP70-00-FAST M8- HEX SOCKET HEAD CAP SCREW Updated 0//0 SHEET 5 of

16 GANTRY ASSEMBLY:. Slide on Acme Screw to shaft adapter, leave set screws loose.. Slide one ACME Screw Stop Collar on to use as bumper. Leave untightened.. Slide Gantry Plate onto rail using same method as the riser plates, rotating screw to thread on acme nut. Leave eccentric bushings untightened.. Slide second ACME Screw Stop Collar on to use as bumper. Leave untightened. 5. Attach Radial Bearing Block to extrusion as shown below. Tighten clamping screws on shaft adapter. Acme 5-6 6" 5-Start /" Acme Screw CRP Die-Cast ACME Bearing Block 9T ACME Screw Stop Collar SK-M8-6 M8 x 6mm Socket Head Cap Screw 5 TNR-M8 T-nut, Roll-in, M8 Fasteners in bag: CRP70-00-FAST Mount bearing block flush with side of V- Con plate Be sure to tighten set screws before moving onto next step 5 Slide ACME Screw Stop Slide ACME Screw Stop Collar on shaft, these act Collar on shaft, these act as "bumpers" to prevent as "bumpers" to prevent the gantry plate from the gantry plate from driving off its track Updated 0//0 driving off its track. SHEET 6 of

17 GANTRY ASSEMBLY:. Tighten down "bumper" ACME Screw Stop Collar to prevent Gantry Plate from running off the edge of the V-Con plate.. Tighten the eccentric bushings on the back of the Gantry Plate, moving the bushings to alternate holes where necessary. STEP : Turn bushing with cresent wrench until snug. If the bushing does not feel snug after one full rotation, transfer bushing and bearing to outermost hole STEP : While holding bushing tight, tighten screw with 5mm allen wrench Updated 0//0 SHEET 7 of

18 ATTACH GANTRY AND Y PROXIMITY BRACKET:. Attach gantry to machine as shown to right.. Install proximity switch bracket as shown (DETAIL O) BHCS-M8-6 M8 X 6mm Button Head Cap Screw 8 BHCS-M8- M8 X mm Button Head Cap Screw TNR-M8 T-Nut, Roll-in Ball, M8 8 CRP7-0 Basic CNC Proximity Switch Mounting Plate O DETAIL O SCALE :.5 O Updated 0//0 SHEET 8 of

19 Z-AXIS ASSEMBLY:. Assemble acme-drive onto Z-Axis plate as shown to left.. Fasten motor mount to Z-Axis plate as shown to right. 6 5 ITEM NO. PART NUMBER DESCRIPTION QTY. CRP70-0 Basic CNC Nema Motor Mount CRP Thrust Bearing Assembly CRP50-0 Z-Axis Bearing Block Mounting Plate SK-M8- M8- HEX SOCKET HEAD CAP SCREW 5 BHCS-M8- M8 x mm Button Head Cap Screw 6 CRP50-0 /6" Bent Z-Axis V-Con Plate Fasteners in bag: CRP70-00-FAST Updated 0//0 SHEET 9 of

20 Z-AXIS ASSEMBLY:. Slide ACME screw into shaft adapter and tighten clamping screws.. Thread acme nut onto acme screw.. Slide Z-axis into gantry plate, screw in acme nut as shown (DETAIL V).. Tighten eccentric bushings on gantry plate (refer to sheet 7 for help on this procedure). Tighten clamping screws to secure screw onto /" Shaft Adapter Acme 5-8 8" 5-start Acme Screw CRP70-00 Cast Acme Nut Assembly V DETAIL V SCALE :.5 Updated 0//0 SHEET 0 of

21 Z-AXIS ASSEMBLY:. Tighten Oldham coupler onto motor, then mount onto z-axis plate. Tighten Oldham coupler onto shaft adapter (shown below). Attach appropriate router mount to front of z- axis plate Oldham Oldham Coupler - /8" to /" CRP00-6E CRP-05 SK-M5-5 SK-0-0_65 6 SK-M8-0 Fasteners in bag: CRP70-00-FAST 0 oz-in Nema Stepper Motor /8 Shaft (OPTIONAL) Router Mount - Bosch Colt 70.5mm Diameter M5- HEX SOCKET HEAD CAP SCREW 0- X 5/8 HEX SOCKET HEAD CAP SCREW M8 x 0mm Socket Head Cap Screw tighten lower set screw on Oldham coupler ± Updated 0//0 6 SHEET of

22 MACHINE TABLE ASSEMBLY (OPTIONAL):. Embed T-nuts in extrusion for table fasteners. Lay machine table extrusion down and align holes with T-nuts. Thread in countersunk M8 screws to attach machine table extrusion TIP: Attach extrusion one piece at a time TNR-M8 T-Nut, Roll-in Ball, M8 8 FH-M8-0 CRP7-0 Fasteners in bag: CRP7-00-FAST M8x.5-0mm Flat Head Socket Screw T-Slot Machine Table Extrusion 8 Updated 0//0 SHEET of

23 INSTALL ELECTROINCS AND X PROXIMITY BRACKET:. Lay electronics box in back of machine as shown.. Thread in M8Xmm screws to attach electronics box to rail plates.. Attach proximity switch bracket as shown (DETAIL W) DETAIL W SCALE :.5 ITEM NO. PART NUMBER DESCRIPTION QTY. CRP7-0 BHCS-M8- Basic CNC Proximity Switch Mounting Plate M8 x mm Button Head Cap Screw 5 CRP700-00E Basic CNC Electronics Box TNR-M8 T-Nut, Roll-in Ball, M8 Fasteners in bag: CRP7-00 and CRP70-00-FAST W Updated 0//0 SHEET of

24 ITEM NO. PART NUMBER DESCRIPTION QTY. BHCS-M6-5 M6 x 5mm Button Head Cap Screw HNJ-M6 M6 Hex Nut, Jam FH-M5- M5 x Flat Head Screw 5 TNR-M5 T-nut, M5, Roll-in Ball Fasteners in bag: CRP7-00-FAST CABLE TRACK INSTALLATION: Note: It may be easier to route your cables through the track prior to fastening. The cables for the Z axis go through both sets of cable track. The cables for the Y axis go though only the lower cable track. The X axis does not use an extension cable, this motor plugs directly into the control box. Lower Cable Track. Lay out the longer cable track along the base of the router.. Attach the cable track to the brackets on the base and gantry cross bar using M5 screws. See pages 7 and for bracket locations. Upper Cable Track. Install M6 x 5 screw through cable track into motor mount, with hex nut on either side of the cable track.. Secure the flange of the cable track to the closer slot of the gantry extrusion using the M5 roll-in t-nut and flat head screw. Plug the provided emergency stop unit into the port labeled "E-Stop". This allows the motors to be enabled Updated 0//0 SHEET of

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