Measuring Automaton for Joint Housing Plunging Joint
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1 Measuring Automaton for Joint Housing Plunging Joint measuring automaton for 100% check and classification measurement of diameters, lengths, location tolerances (concentricities), pitches Ø classifying size = 10 µm calibration: automatic retrofitting: manual, in less than 10 min. workpiece marking with pin marker traceability of the workpieces sorting of the workpieces measuring capability for the class range /ib
2 Measuring Automaton for Shank Plunging Joint measuring automaton for 100% check and classification measurement of diameters, lengths, location tolerances (concentricities), pitches Ø classifying size = 12 µm calibration: automatic retrofitting: manual, in less than 10 min. workpiece marking with pin marker traceability of the workpieces sorting of the workpieces measuring capability for the class range
3 MULTIFLEX Measuring automaton for outer race measuring automaton for 100% check and classification measurement of diameters (two-ball dimension, pitch circle and crown circle toothing), angular pitch Ø-class width = 15 µm cycle time: 23 s loading/unloading: with an integrated handling retrofitting: manual, fast and easy exchange of the whole measuring stations for 11 types of workpieces workpiece marking with pin marker sorting of the workpieces and nok-classification /ri
4 Measuring System for Shank and Joint Housing Plunging Joint measuring system for 100% check and classification measurement of diameters, angular pitch, system level Ø classifying size = 10 µm retrofitting: manual, without readjustment of the probes, in less than 5 min. classification on the basis of the measurement of the diameter measuring capability for the class range /ib
5 Measuring system for outer race measuring system for 100% check and classification measurement of diameters, angular pitch, system level Ø classifying size = 10 µm loading/unloading: manual retrofitting: manual, without readjustment of the probes, in less than 5 min. classification on the basis of the measurement of the diameter measuring capability for the class range mobile machine frame /ib
6 Measuring System for Joint Housing Fixed Joint measuring system for sample check measurement of diameters, system level distance, offset loading/unloading: manual calibration: manual /ib
7 Measuring Device for Joint Housing Plunging Joint measuring device for sample check measurement of system level distance calibration: not necessary setting master: not necessary /ib
8 Measuring Device for Joint Housing Fixed Joint measuring device for sample check measurement of two-ball measurement (in one track pair), cage diameter (in one measuring level) calibration: manual display of the measuring values via measuring computer /ib
9 Measuring Device for Joint Housing Plunging Joint measuring device for sample check measurement of two-ball measurement (in one track pair), cage diameter (in one measuring level) calibration: manual display of the measuring values via dial gauges /ib
10 Measuring Automaton for CV Joint Inner Race measuring automaton for 100% check and classification measurement of diameters, angular pitch, system level, location tolerances (concentricities) Ø classifying size = 8 µm cycle time: 6,8s loading/unloading: with an integrated handling, rotary table including run-in conveyor, workpiece separating as well as a sorting of the workpieces workpiece marking with pin marker modular measuring device insertion( replacement as complete assembly by means of a lifting carriage) /ib
11 Measuring automaton for Inner Race measuring automaton for 100% check and classification measurement of diameters, angular pitch Ø classifying size = 15 µm cycle time: 6,0 s loading/unloading: with an integrated handling, rotary table including run-in conveyor, workpiece separating, workpiece identification as well as a sorting of the workpieces Run-in conveyor with 3 lanes parallel measuring of 2 different types of workpieces workpiece marking with pin marker /ri
12 Measuring System for Ball Hub Plunging Joint measuring system for 100% check and classification measurement of diameters, angular pitch, system level Ø classifying size = 10 µm retrofitting: manual, without readjustment of the probes, in less than 5 min. classification on the basis of the measurement of the diameter measuring capability for the class range /ib
13 Measuring device for inner race measuring device for 100% check resp. for sample check measurement of Lengths (height of tracks) 26 µm loading/unloading: manual calibration: manual retrofitting: manual, without readjustment of the probes /ib
14 Measuring Device for Ball Hub Counter Track Joint measuring device for sample check and machine setting measurement of radius ball track, location tolerances (concentricities), vertical clearance dynamic Ø = 40 µm, concentricity = 30 µm retrofitting: manual batch mode for 4 different types of workpieces measurement of hardened workpieces /ib
15 Measuring Device for Ball Hub Counter Track Joint measuring device for sample check and machine setting measurement of diameter cage track, run-out tolerances (radial run-outs) dynamic Ø = 20 µm, radial run-out = 50 µm retrofitting: manual batch mode for 4 different types of workpieces measurement of hardened workpieces /ib
16 Measuring Device for Ball Hub Counter Track Joint measuring device for sample check and machine setting measurement of radius ball track dynamic Ø = 40 µm retrofitting: manual batch mode for 4 different types of workpieces measurement of the workpieces before heat treatment /ib
17 Measuring Automaton for Ball Cage Fixed and Plunging Joint measuring automaton for 100% check and classification measurement of diameters, lengths, form tolerances (roundnesses), location tolerances (symmetries), run-out tolerances (radial run-outs), cracks, hardness, temperature/compensation of the temperature cycle time: 8 s loading/unloading: with an integrated handling including a run-in and a run-out conveyor as well as a workpiece separating calibration: automatic option: workpiece marking with laser nok-classification possible as 1-lane or 2-lane automaton /ib
18 Measuring Automaton for Ball Cage measuring automaton postprocess measurement of diameters, lengths cycle time : 60 s for 2 workpieces measured at 3 positions loading/unloading: with an integrated handling calibration: automatic retrofitting: manual in 5 min sorting of the workpieces: ok and not ok respectively one measuring automaton with different measuring station for inner and outer measuring, layout of both automatons is identical /ib
19 Measuring System for Ball Cage Counter Track Joint measuring system for sample check measurement of diameters, lengths, form tolerances (flatnesses, roundnesses ), location tolerances (symmetries) dynamic loading/unloading: manual calibration: manual measuring system constructed for roughing and finishing /ib
20 Measuring System for Ball Cage measuring system for sample check measurement of diameters, lengths (offset) dynamic loading/unloading: manual calibration: manual retrofitting: in less then 5 min batch mode for 10 different types of workpieces /ho
21 Measuring System for Ball Cage measuring system for sample check measurement of diameters, lengths, system level distance system level distance = 20 µm retrofitting: manual, without readjustment of the probes, in 2 min. measuring devices cover the complete production process measuring devices constructed for two different types of workpieces /ri
22 Classifying Line for Counter Track Joint classifying line for 100% check and classification consisting of measuring automaton for ball hub, ball cage and outer ring measurement of diameters, temperature/compensation of the temperature pairing ball grading of 2 µm cycle time: 16,5 s loading/unloading: conveyor, integrated handling ball storage for 20 ball classes with automatic feeding of exact 8 balls workpiece pairing of 4 components (ball hub, ball cage, outer ring and balls) in a workpiece carrier and nok-classification /ib
23 Measuring Automaton for Counter Track Joint measuring automaton for 100% check measurement of diameters, lengths, location tolerances (concentricities), axial clearance, torsional clearance, static and dynamic torque al well as dynamic cycle time: 17 s loading/unloading: with an integrated handling of a conveyor with a workpiece carrier calibration: manual retrofitting: manual without readjustment of the probes traceability of the workpieces /ib
24 Measuring and test automaton for pre-installed IDF-Joints measuring automaton for 100% check measurement of axial- and distort play, bending moment dynamic dynamic cycle time: 18 s loading/unloading: loading with work piece carrier, unloading with chain conveyor retrofitting: manual control system: PLC control /ib
25 Measuring System for Plunging Joint measuring system for sample check measurement of displacement force dynamic loading/unloading: manual retrofitting: manual batch mode for 17 different types of workpieces optional: extendable for other types of workpieces /ib
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