Vanity Installation Instructions

Transcription

1 Vanity Installation Instructions Segments of these instructions will relate to your vanity. Please read these instructions thoroughly and ensure the appropriate instructions are used during the installation Sept 2012

2 IMPORTANT The vanity must not be exposed to excessive moisture e.g. directly beside a bath or open shower. The materials used in the manufacture of Clearlite vanities are water resistant NOT WATERPROOF. If the installation is likely to encounter excessive moisture please consult your merchant for further advice. When tiling, do not cut the tiles to fit around the vanity. Pre-tile then place the vanity in front (the warranty does not cover any costs associated with re-tiling or re-decoration). Ensure the water temperature at the tap outlet does not exceed 55 C. This will void warranty Do not expose the vanity to solvents. Only use cleaning agents recommended for acrylics. Tools and Materials Drill and drill bits Spirit level Masking tape Tape Measure Caulking gun Screws Screw driver Pencil Silicone Sealant Cleaning materials Floor Standing Vanity Installation 1. Inspect that the unit is correct and undamaged. 2. Check that the floor is level and the walls plumb. 3. Remove the plastic transit feet from the cabinet base and place into proposed position. 4. Check the vanity is level and plumb. If adjustment is required, the cabinet base may be scribed to a maximum of 4.0mm to suit the floor. Use a coarse sandpaper or hand plane. Alternatively floor levelling compounds may be applied. It is important that the cabinet is fully supported by its base to achieve optimum performance of door and drawers 5 Remove the vanity. Mark and cut any holes required to accommodate the plumbing. Access to the cabinet can be made easy by the removal of the doors and drawers. Refer to Removal & Alignment section. When removing drawers ensure their positions are recorded as they are not interchangeable. 6. Drill tap-ware holes in the vanity top. (Acrylic tops) To cut the holes use a high-speed steel hole saw of an appropriate size in an electric drill operating at a moderate speed. When cutting, apply gentle downwards pressure in a slow circular movement, minimising vibration. Take special care when nearing the end of the cut by supporting the drill so it does not impact on the vanity top surface. Withdraw the drill / hole-saw carefully to ensure the surrounding area is not damaged. 7. Attach the vanity to the wall by screwing the rear top rail of the cabinet into studs or nogs. If your cabinet has a recessed back panel a packer will need to be placed between back panel and wall at fixing points. Important Do not induce a twist in the cabinet when screwing to the wall. The cabinet must remain true for the doors and drawers to operate correctly 8. Install the tap-ware and waste. Seal the underside of the waste flange with either Plumbers putty or Silicone sealant. If the tap-ware being installed does not have a gasket to seal it to the vanity top it is recommended that Silicone sealant is applied to the underside of tap-ware flange. Caution Do not over tighten the waste fitting during installation

3 Wall Hung Vanity Installation IMPORTANT: Wall hung vanities MUST be installed into solid studs and nogs. Additional studs or nogs must be strategically located in the wall for screwing the vanity to. Failure to provide adequate support will void warranty 1. Inspect that the unit is correct and undamaged. 2. Check that the walls are plumb and flat (not bowed). 3. Remove the plastic transit feet from the cabinet base (including wooden packers where fitted). 4. Determine height that vanity will be mounted at. This will depend on preferred height of vanity top surface and clearance requirements between tap ware and any mirrors above the vanity. 5. Mark and cut any holes required to accommodate the plumbing. Access to the cabinet can be made easy by the removal of the doors and drawers. Refer to Removal & Alignment section. When removing drawers ensure their positions are recorded as they are not interchangeable 6. Drill tap-ware holes in the vanity top, if not already drilled. (refer to Floor standing installation section) 7. Using wooden blocks or similar support (not supplied), position cabinet at desired height. 8. Check the vanity is level using a spirit level. 9. Using 75mm x 14 gauge hexagonal head self drilling wood screws with washers (not supplied) attach the vanity to the wall through the cabinet s Construction Brackets (must be into solid studs or nogs). Then screw the vanity s rear panel to the wall approximately every 300mm across and 50mm down from the top edge. Add a further row of screws approximately 400mm below the first Important Do not induce a twist in the cabinet when screwing to the wall. The cabinet must remain true for the doors and drawers to operate correctly OR IMPORTANT: Screw through construction bracket into a solid stud or nog 10. Install the tap-ware and waste. Seal the underside of the waste flange with either Plumbers putty or Silicone sealant. If the tap-ware being installed does not have a gasket to seal it to the vanity top it is recommended that Silicone sealant is applied to the underside of tap-ware flange. Caution Do not over tighten the waste fitting during installation

4 Vanity Top Installation (where tops are not factory fitted) 1. Clean the perimeter of the vanity and the underside of the top ensuring they are free of dust and contaminants 2. Apply a bead of neutral cure silicone (not supplied) to the top perimeter of the cabinet, as shown. 3. Place top into position and leave silicone to cure. 4. Install the tap-ware. If the tap-ware being installed does not have a gasket to seal it to the vanity top it is recommended that silicone sealant be applied to the underside of tap-ware flange. 5. Install the waste. Seal the underside of the waste flange with either Plumbers putty or silicone sealant. If tap-ware and waste are to be fitted immediately after installation, care must be taken to ensure top remains in correct position until silicone cured. Allow the sealant to cure for a minimum of 24 hrs before use Special note for Vitreous China Tops The process of manufacturing vitreous china products is complex. During its manufacture the product shrinks significantly which can at times lead to the product being slightly twisted. At the time of installation it may be necessary insert small spacers between the cabinet and underside of the VC top for it to sit even Basin Installations 1. Pre-install the tap ware and the waste to the basin. 2. Clearlite vanities designed to accommodate Clearlite basins and are supplied with a template for waste and tap holes. If intending to install a basin that is not supplied by Clearlite please check that it is compatible. 3. Cut the holes in the bench top according to the separate instructions supplied with the vanity Once the holes have been made seal the edges to prevent water ingress. Using sanitary grade silicone sealant, apply a bead of sealant around any holes cut. 3. Lower the basin into position. The sealant will hold the basin in its final position once cured. 4. Alternatively place the basin in position and seal around its perimeter 5. Make the final tap ware connections Allow the sealant to cure for a minimum of 24 hrs before use Sealing the Vanity To ensure the vanity is protected from potential water damage the following areas must also be sealed using a sanitary grade silicone sealant. The base of the vanity to the floor The sides of the vanity to the wall The rear edge of any top to the wall The perimeter of a basin to the bench top and the wall if applicable Silicone A neat finish will be achieved by masking along the areas being sealed Silicone Allow the sealant to cure for a minimum of 24hrs before use.

5 Door / Drawer Alignment & Removal Soft Drawer Closing - Type A (Floor and Wall Hung Vanities) 1. To remove the draw simply pull the drawer out its maximum opening Lift the front of the drawer box and remove. Note: When removing drawers ensure their positions are recorded as they are not interchangeable 3. To reinsert reverse procedures of step The Soft Drawer closer mechanism must be extended before reinstalling the drawer. If it is not extended, please follow the steps below Resetting the Soft closer a. If the Soft drawer mechanism is not extended at the time of reinstalling the drawer a b. Take hold of the white lug on the mechanism and carefully pull forward b c. The white tab will automatically engage into the slot of the main body. Once in this position the soft closer is ready to accept the drawer for reinstallation c

6 Door / Drawer Alignment & Removal Doors The cabinet doors are factory set but should your installation require further adjustment, use the adjustment screws provided on the hinge mechanism. A No.2 Pozi Drive Screwdriver will be required. 1. To adjust the doors vertically loosen the two hinge mounting screws on both sets of door hinges. Lift or lower the door as required, then lightly retighten To adjust the doors left or right simply rotate the front adjustment screw clockwise or anticlockwise until the desired position is achieved To adjust the doors in or out loosen the rear adjustment screw and slide the door into desired position, then retighten screw To remove the door from the cabinet press the lug at the rear of the hinge and pivot the rear of the hinge outwards To re-attach, position the front of the hinge so the two front lugs fit into the rebates on the base plate, press the rear of the hinge until it clicks back into place. 5

7 Door / Drawer Alignment & Removal Soft Drawer Closing - Type C (Fontana Single and Double Drawer) IMPORTANT: The vanity must remain true when fixed to the wall for the soft closing drawer mechanisms to operate. If the wall is bowed it must either be straightened or packers placed behind the vanity to ensure to remove any twist or bow Ensure any debris that may have been left during the installation is removed from the cabinet and the soft close runner mechanisms. Failure to remove any debris may cause ineffective operation of the soft drawer closers and possible failure Maximum working load per drawer = 9kg To Remove the Drawer 1. To remove the drawer simply open to its full extent and depress the blue lever on each side of the drawer. Slide the drawer forward and remove 1 To Reinstall the Drawer 2. Extend the drawer runners to their maximum opening position 2 3. Place the drawer onto the runners until the locking tab locates into the rear of the drawer While holding the runner slide the drawer so the runner enters the corresponding slots. Repeat for the other drawer runner(s) 4 5. When the runner it is located correctly it will click into position. And it will now be held in the slots CLICK! 5 6. Close the drawer and check alignment. The front of the drawers may be marginally raised or lowered by depressing and rotating the other blue lever 6

8 Door / Drawer Alignment & Removal Soft Drawer Closing - Type B (Single, Double & Triple Drawer Vanities) IMPORTANT: The vanity must remain true when fixed to the wall for the soft closing drawer mechanisms to operate. If the wall is bowed it must either be straightened or packers placed behind the vanity to ensure to remove any twist or bow Ensure any debris that may have been left during the installation is removed from the cabinet and the soft close runner mechanisms. Failure to remove any debris may cause ineffective operation of the soft drawer closers and possible failure Maximum working load per drawer = 9kg To Remove the Drawer 1. To remove the drawer simply open to its full extent and lift from the front. (If it is a little tight to remove one may have to hold the soft close runner) To Reinstall the Drawer 1 2. Extend the drawer runners to their maximum opening position 2 3. Place the rear of the drawer on the runners so the locking tab locates into the rear of the drawer Lower the front of the drawer so it fits over the adjustment spigots on each runner 4 5. Close the drawer and check alignment. The front of the drawers may be raised or lowered by rotating the knurled adjustment dial on the spigots 5