Alexandra Secondary College Refurbishment Project No: 1507 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/1

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William Waters
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1 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/1 PART I GENERAL 101 Scope The work of this Section covers the supply and installation of manufactured casework items. It includes but is not limited to: Wet Area Joinery Benchtops Under bench cabinets Overhead cabinets Adjustable shelving wall stripping Sewing Machine units Mobile units Full height cupboards sliding and hinged doors Storage units 102 Related Work Co-ordinate and co-operate with the following trades: Carpentry Wall Finishes Floor Finishes Ceiling Finishes Plumbing Electrical Installation 103 Quality Assurance Manufacturers and installers are required to be widely experienced in the relevant aspects and class of work required for this section. 104 References Comply with applicable portions of the Australian Standards: AS 1859 Re-constituted wood-based panels Includes particleboard & medium density fibreboard Particleboard MDF AS 2131 Adhesives - for bonding decorative thermoset laminates (contact adhesives) AS 2924 Decorative thermosetting laminated sheet 105 Submissions Submit the following prior to fabrication: Product literature on all proposed hardware items including components. 106 Delivery, Handling and Storage Do not deliver work to the site until after completion of other trade activities which could soil, damage or cause deterioration of manufactured joinery items. Prevent soiling, damage or deterioration during delivery, storage and handling. Keep site storage to a minimum. Install directly in place, but refer to Clause 302. If circumstances make storage necessary in areas other than the final location, store only in those that meet the requirements specified for installation areas. 1

2 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/2 PART II MATERIALS 201 Materials A. Benchtops: Thickness: Edge Profile: Edge: Other: Water resistant Medium Density Fibreboard/Medium Density Fibreboard 32mm Square edge 2mm Heavy Duty PVC edge strip to match selected laminate finish All visible support rear & side rails to be paint finish to match wall B. Under bench Carcass units: Water resistant/medium Density Fibreboard Thickness: 18mm Internal White melamine External Note: where unit is open (i.e. does not have doors), all visible surfaces are to be laminate finish. C. Overhead Carcass units: Medium Density Fibreboard Thickness: 18mm Internal White melamine External Note: where unit is open (i.e. does not have doors), all visible surfaces are to be laminate finish. D High Cupboard and open shelving carcass units Water Resitant/Medium Density Fibreboard Thickness: 18/25mmmm Internal White melamine External Note: where unit is open (i.e. does not have doors), all visible surfaces are to be laminate finish. E. Shelves within under/over bench/full height cupboard carcass: Medium Density Fibreboard Thickness: 18mm adjustable shelving <900mm span 25mm adjustable shelving >900mm span White melamine F. Doors of under/over bench and 2100 high cupboard units: Water resistant/medium Density Fibreboard Thickness: 18/25mm Edge: 2mm Heavy Duty PVC edge strip to match selected laminate finish G. Open Shelving Units/Support Fins to workbenches Water resistant/medium Density Fibreboard Thickness: 18/25mm Edge: 2mm Heavy Duty PVC edge strip to match selected laminate finish H. Splashbacks Material Thickness: Water Resistant Medium Density Fibreboard 12mm 2

3 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/3 202 Hardware A. Hinges: Type: Metallamat A Hinges Centre panel mounting No. per door: 2 for door height < 900mm 3 min for door height > 900mm B. Door handles: Type: Zinc Alloy Handle Chrome plated matt 106x35 Code: C. Adjustable shelf supports: Type: D. Bench Support Brackets: Type: Hebgo bracket E. Wall Stripping & brackets for wall mounted adjustable shelfing Single and double Slotted wall stripping uprights Straight heavy duty shelf brackets to suit shelf depth Manufacturer: Kingfisher system or similar approved. F. Locks to joinery units Locations: J01 all underbench cupboards J11 sliding full height cupboard doors All underbench cupboards J13 All underbench cupboards & drawers JT01, JT02 Sliding & hinged cupboard doors JT04, JT05 roller shutter doors JT06 sliding full height cupboard doors JT07, JT08, JT09 all underbench cupboards Symo 3000 locking system to suit situation, or similar approved All locks within each facility to be keyed alike. G. Castors Locations: JT01, JT02 Heavy duty 100mm diameter wheel swivel castors with brake 100kg capacity Hafele or Richmond Zinc Durolite plate castors or similar approved. I. Whiteboard cupboard sliding door face and track Locations: J11 JT01, JT02, JT06 Manufacturer: Educational Writing Boards of Australia Ph Item: EWB282 Horizontal Sliding Whiteboard Units Kaydra Lightweight sliding panels and two way track system Panel surface: Vitreous enamel Whiteboard Track: C65 top wheel assembly and bottom track with nylon guide. 3

4 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/4 J. Sewing Machine Hutch roller Shutter & system Locations: JT04 and JT05 Hafele Plastic Roller Shutter door system including Shutter Slats (silver) Roller shutter Door handle (silver) End/Lock profile & Fascia profile (silver) Guide track & 90 degree bend (black) Including all caps & stops and Counter balancing mechanism K. Underbench Steel ladder framing Locations: JT04 and JT05 25x25 SHS ladder framing and legs. Powdercoat finish: Black 204 Fabrication Construct by screwing and gluing or other approved method. A dry stapled assembly will not be approved. Fabricate bench tops as indicated in a manner recommended by the material's manufacturer. Fabricate units without joints unless counter length exceeds maximum available length of materials. Seal joints between counter and splash back with matching colour silicone. Wherever possible, pre-cut openings to receive hardware, appliances, plumbing fixtures, electrical work and similar items. Locate openings accurately using templates or roughing-in diagrams for proper size and shape. Smooth edges of cutouts and, where located in bench tops and similar exposures, seal edges of cut-outs with a water resistant coating. Back prime all concealed solid timber surfaces prior to installation. Install fasteners, hinges, etc. in accordance with manufacturer s instructions. When in doubt about suitability, consult with manufacturer of the items specified or selected. 205 Inspection Before Delivery Advise Superintendent when the first of any group of items is ready for inspection not less than four days before delivery is due at the site. Where work is found not to comply with documentation, the Superintendent will order rectification. The Superintendent will be the sole decision-maker regarding compliance or non-compliance. PART III EXECUTION 301 Examination Visit the site and inspect conditions. Check dimensions and compare all aspects with the drawings and specification. Resolve differences before ordering materials or starting work. Start of work means total acceptance of all conditions. 302 Preparation for Installation Prior to installing, condition joinery to the average humidity conditions prevailing in the installation areas. Delivery anchoring devices and similar inserts required to be built into substrates well in advance of the fixing of fittings and provide full details when they are to be fixed by others. Prior to installation, examine shop-fabricated work for completeness and remedy and deficiencies. Include back priming. Remove packing where not required. Thoroughly clean all floors and walls that will be permanently concealed by joinery. 303 Installation Use concealed shims as required to install the work plumb, level, straight and distortion free within the following tolerances: - 1mm in 800mm for plumb and level (including bench tops), - 0.5mm maximum offsets in flush adjoining surfaces, - 2mm maximum offsets in revealed adjoining surfaces. Scribe and cut to fit adjoining work; refinish cut surfaces or repair damaged finishes at cuts. Secure joinery with anchors of blocking built-in or directly attached to substrates. Secure to grounds, stripping and blocking with countersunk, concealed fasteners and blind nailing as required to complete the installation. Except where pre-finished matching fastener heads are required, use fine finishing nails, countersunk and filled flush. Use a matching filler where a transparent finish is required. 4

5 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/5 Install casework without distortion so that doors will fit openings properly and be accurately aligned. 304 Hardware Install all door and joinery hardware as scheduled, listed and required in full compliance with the manufacturer's recommendations. Adjust as needed to centre doors in openings. 305 Adjustments, Cleaning, Finishing and Protection A. Finish the work specified in this Section and remedy anything not finished at the shop or any other stage prior to completion. B. Adjust joinery to achieve a uniform appearance. C. Lubricate and clean hardware making any final adjustments needed for proper operation. Remove all handling marks from visible joinery surfaces. D. Protection: Do everything needed to ensure that all work is without damage or deterioration at completion. 306 Completion Complete all contracted work in accordance with contract documents and written variation orders issued by the Superintendent. 5

6 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/6 307 Schedules Colours & Finishes: LC1 Silver Ash 589 Laminex LC2 Midnight 464 Laminex LC3 Black 460 Laminex LC4 Jalapeno 031 Laminex LC5 Silver Grey 324 Laminex LC6 Chichi 010 Laminex AL Anodised Aluminium Natural PC2 Black Powdercoat PHASE ONE BASE SCHEME J01 Multi Materials Benchtop Laminate LC4 Underbench cupboard unit visible faces & cupboard Laminate LC1,LC2,LC5 doors Splashback Upstand Laminate LC4 J11 VCD Benchtop Laminate LC2 Underbench visible carcass faces and cupboard doors Laminate LC5 Splashback Laminate LC2 Full height cupboard carcass faces Laminate LC5 Sliding cupboard door leaf faces Whiteboard - PHASE TWO BASE SCHEME J13 First Aid Benchtop Laminate LC2 Underbench cupboard carcass, cupboards and drawers Laminate LC5 Splashback Laminate LC2 PHASE TWO - TENDER OPTION 3 JT 07 Teaching 1 Benchtop Laminate LC2 JT 08 Teaching 2 Underbench carcass faces & lockable cupboard doors Laminate LC1 JT 09 Teaching 3 PHASE ONE - TENDER OPTION 4 JT06 Drama Benchtop Laminate LC2 Full height cupboard carcass faces Laminate LC5 Sliding cupboard door leaf faces Whiteboard - 6

7 SECTION MANUFACTURED CASEWORK - SHOP BUILT 12300/7 PHASE ONE - TENDER OPTION 5 JT01, JT02 Multi Materials Mobile Cupboard Carcass external faces Laminate LC5 Sliding cupboard door faces Whiteboard - JT03 Multi Materials Adjustable shelving in built in carcass Laminate LC5 JT04 & JT05 Multi Materials Benchtop Laminate LC2 Over bench hutch carcass Laminate LC1 Roller Shutter Aluminium AL Steel frame Powder-coat PC2 PHASE ONE - TENDER OPTION 6 J02, J03 Store 1 Benchtop Laminate LC4 Underbench Shelving Laminate LC5 J04 Store 1 Adjustable shelving to wall stripping Laminate LC5 J05 Store 1 Adjustable shelving to wall stripping Laminate LC5 Benchtop Laminate LC4 Underbench vertical dividers Laminate LC5 J06 Store 2 Adjustable shelving to wall stripping Laminate LC5 Benchtop Laminate LC4 Underbench shelving Laminate LC5 J07 Store 2 Adjustable shelving to wall stripping Laminate LC5 Benchtop Laminate LC4 Underbench shelving Laminate LC5 J08 Store 2 Cupboard external visible carcass faces and doors Laminate LC5 J09 Store 3 Benchtop Laminate LC4 Underbench vertical dividers Laminate LC5 J10 Store 3 Adjustable shelving to wall stripping Laminate LC5 7

SECTION PRE-MANUFACTURED CABINETS

SECTION PRE-MANUFACTURED CABINETS SECTION 12390 PRE-MANUFACTURED PART 1 GENERAL 1.1 DESCRIPTION OF WORK A. The work includes furnishing all labor, materials and equipment required to complete the Pre-Manufactured Cabinet work as shown