6000, Heavy Duty Drum/Disc Lathe. Parts Identification

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1 6000, 6002 Heavy Duty Drum/Disc Lathe Parts Identification READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 06/01

2 Table of Contents Accessory & Usage Chart Drive Motor Bracket Assembly Spindle Housing Assembly Base & Bead Assembly Saddle Assembly Control Box Assembly Gear Box Assembly Limit Switch Assembly Dovetail & Wiper Cover Assembly Parts Identification The following pages include full parts breakdowns with exploded view illustrations to help with ordering replacement or spare parts. Assemblies are noted where it is recommended that individual parts not be ordered separately. These parts are available only as assemblies because some parts are staked, pinned, or press fitted, then drilled, machined, or bored. Close tolerances must be maintained in assembly. Every effort is made to supply accurate exploded views, however, due to interim changes in manufacturing operations, some units may not be exactly as illustrated. Accessory and Usage Chart 2 AMMCO 6000, 6002 Brake Lathes

3 Drive Motor Bracket Assembly Drive Motor w/key Drive Bracket Cap Screw Pulley Taper-Lock Bushing w/screws Lower Pulley Shaft Key Woodruff Key Bearing Pulley Pulley Washer Lock Nut Drive Belt Replacement Brush AMMCO 6000, 6002 Brake Lathes 3

4 Spindle Housing Assembly Spindle Seal Bearing Spindle Housing Look Rod Grease Fitting Lead Screw & Nut Assembly Roll Pin Set Screw Jam Nut Bearing Locknut Nylon Plug Set Screw Spindle Pulley Cap Screw Drive Belt Pulley Shaft Assembly Bearing Counter Shaft Bushing Spacer Pulley Key Bearing Lock Washer Lock Nut Cap Screw 4 AMMCO 6000, 6002 Brake Lathes

5 Base & Bed Assembly Spindle Housing Assy Upper Belt Guard Upper Belt Guard Seal Lower Belt Guard Cap Screw Washer Screw Bed Stud Sc rew Lock Washer Bed Wiring Assy Screw Screw Motor Bracket Assy Drive Belt Base Weldment Jack Screw Spherical Washer Set Lock Washer Nut Nut Screw Access Lock Access Panel Nylock Cap Screw Grease Gun Jumper Wire Drawbar Assembly Retaining Ring Drawbar Washer AMMCO 6000, 6002 Brake Lathes 5

6 Saddle Assembly (Right Hand Illustrated) 6 AMMCO 6000, 6002 Brake Lathes

7 Boring Bar Square Head Screw Top Boring Bar Clamp Boring Bar Base Plate Spherical Washer Set Clamp Nut Stud T Nut Cross Slide, RH Gross Slide, LH Grease Fitting Cap Screw Cross Slide Gib Lead Screw Nut Plug Lock Stud Lock Handle Roll Pin Saddle, RH Saddle, LH Lock Stud E-Ring Lead Screw Roll Pin Gear Box Assembly Saddle Gib Cap Screw Circular Retaining Ring Plug Button Bearing Driving Shaft Lead Screw Assembly Lead Screw Bearing Driven Shaft Retaining Ring Plug Button Hold Down Hex Head Cap Screw ? in. Spacer in. Spacer AMMCO 6000, 6002 Brake Lathes 7

8 Control Box Assembly 8 AMMCO 6000, 6002 Brake Lathes

9 Lamp Assembly Watt Light Bulb, 220 V Nut Lock Washer Control Panel Assembly Screw Control Box Nut Lock Washer Washer Screw Post Weldment Terminal Block Nut Screw Self-Tapping Screw Look Washer Cap Screw Shim Connector Liquid Tight Flexible Conduit /2 Line Wire /2 Line Wire ** Straight Connector Disconnet Box Assembly CSA Disconnect Box Assembly ** Pilot Lamp for Main Power Switch ** Replacement Lamp Switch and Socket Lamp Switch Dust Boot Kit amp, 250 V. Slow-Blow Fuse amp, 250 V., Class K5 Dual Element Cartridge Fuse ** amp, 250 V., Class 5 Dual Element Cartridge Fuse ** O Ring-Bulb Seal **Not Shown AMMCO 6000, 6002 Brake Lathes 9

10 Gear Box Assembly 10 AMMCO 6000, 6002 Brake Lathes

11 Stud O-Ring Handle Set Screw Hand Wheel Plug Lock Nut Washer Feed Dial Wave Washer Retaining Ring Bearing Gear Case Washer Cap Screw Clutch Block Roll Pin Clutch Assembly Woodruff Key Drive Shaft Detent Plunger Spring Shift Handle Set Screw Shifter Shaft Shifter Bevel Gear Support Bushing Drive Gear Assembly Driven Gear Assembly Bushing Cover Cap Screw Motor & Gear Assembly Gear Roll Pin Washer Washer Cap Screw Motor Cover Assembly Cap Screw Replacement Brush AMMCO 6000, 6002 Brake Lathes 11

12 Limit Switch Assembly 12 AMMCO 6000, 6002 Brake Lathes

13 Cross Slide Rod Bracket End Stop Set Screw Cross Slide Rod Adjustable Stop Lock Screw Saddle Rod Bracket Washer Hex Head Screw Saddle Rod Saddle Microswitch Bracket Microswitch Socket Head Screw Nut Cord Grip Cross Slide Microswitch Bracket Limit Switch Wiring Harness-RH Limit Switch Wiring Harness-LH Cord Grip Saddle Cover Self-Tapping Screw w/washer AMMCO 6000, 6002 Brake Lathes 13

14 Dovetail Wipers and Covers 14 AMMCO 6000, 6002 Brake Lathes

15 Wiper Wiper Shield Dovetail Cover Assembly Cover Shield Front Wiper Wiper Shield (Outer) Dovetail Cover (Outer) Rear Wiper Rear Cover Assembly. (Outer) Wiper Shield (Outer) Wiper Shield (inner, Rear) Cover Bracket Rear Cover (inner) Wiper Shield (inner, Front) Front Cover (inner) Front Cover RH Cross Slide Mat LH Gross Slide Mat Hex Head Self-Tapping Screw Self-Tapping Screw w/washer AMMCO 6000, 6002 Brake Lathes 15

16 /01 Copyright 2001 Hennessy Industries and AMMCO All Rights Reserved Printed in USA

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