Hot stamping Silk screen printing Embossing Flexo varnishing Flat bed die-cutting Semi-rotary die-cutting Laser converting.
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1 English Time and materials savings Accuracy at any speed Energy saving technology Fully modular concept Sturdiness and quality Hot stamping Silk screen printing Embossing Flexo varnishing Flat bed die-cutting Semi-rotary die-cutting Laser converting
2 that make CARTES machines the best in their category The technologies applied to the GT SERIES machines make them considered one of the best option on the market, not only for the finishing, but also for fulfilling complete high value labels with the maximum economy. CARTES has actually developed a unique and innovative technology that allows to obtain the best results in terms of accuracy and productivity, both for short and long runs. In addition to the strength, the quality of the materials and the high precision at every speed, the GT Series offers to label market new and exclusive features such as: 1 Automatic centring devices These machines are even more precise thanks to the new automatic Multi Head Positioning System (MHPS) that corrects, concurrently on each printing unit, the possible gap irregularities detected on pre-printed materials. Each printing and die-cutting unit is automatically positioned to ensure a perfect centering and minimizing the waste of material. This also reduces the time required for the initial settings and increases the working speed. 2 Energy saving technology Through the use of the IGBT technology and the centralized management system of drives power supply, that allows the sharing of energy between the motors during the operation of the machine. The energy released by the motors during the braking phase, is reused or even returned to the power grid. It follows an energy saving from 30 to 40%. 3 Thanks to the implementation of the security systems STO (Safe Torque Off), SS1 (Safe Stop), SBC (Safe Brake Control) and SLS (Safely Limited Speed), it is possible to obtain an effective protection of the operator, combining the safety to the practical needs required by the production. 4 More safety for the operator Each unit is equipped with a touch screen control panel in order to ease the setting and regulation of all the parameters 5 Independent Touch Screen control panels Extreme modularity CARTES introduces an innovative modular assembling concept that allows to invert, replace or even add printing and die-cutting units with respect to the original configuration. 6 Remote control Remote control system for diagnostics and upgrades. GT 360 Technical data Productivity up to cycles/hour Power supply 400 v three-phase - 50/60 hz Web width 360 mm - (14.2 In) Hot stamping unit Plate holder box dimensions 360 x 320 mm - (14.2 X 12.6) In - standard unit 360 x 356 mm - (14.2 X 14) in - optional unit Silk screen unit Printing area 360 x 320 mm - (14.2 X 12.6) In UV lamp power Stepless, from 29 to 250 w/cm Semi-rotary flexo varnishing unit Cylinder development 584 mm (23 in) - z: 184 Format from 5 (0.2 In) to 350 mm (13.8 In) Printing speed up to 40 m/min - 44 yd/min Cliché thickness range from 0,2 (1/64 in) mm to 2 mm (5/64 in) UV lamp power stepless, from 40 to 160 w/cm Semi-rotary die-cutting unit Cylinder development 566 mm (22.3 In) - z: 179 Format from 5 (0.2 In) to 500 mm (20 in) Die-cutting speed up to 50 m/min - 55 yd/min Die thickness range from 0,2 (1/64 in) mm to 2 mm (5/64 in) Flat bed die-cutting/embossing unit Die holding box dimensions 360 x 320 mm - (14.2 X 12.6) In - standard 360 X 356 mm - (14.2 X 14) in - optional Laser die cutting unit Working area 350 x mm - (14.2 In ) x in Available also: GT 280 Technical data Web width 280 mm - (11 in) Silk screen printing area 280 x 280 mm - (11 x 11) in Cliché holding box dimensions 280 x 260 mm - (11 x 10.2) in Die holding box dimensions 280 x 260 mm - (11 x 10.2) in Laser die-cutting area 280 x mm - (11 in) x Format of the semi-rotary flexo varnishing from 5 (0.2 In) to 350 mm (13.8 in) Format of the semi-rotary die-cutting from 5 (0.2 In) to 500 mm (20 in)
3 V Z H S F D Hot Stamping Silk screen printing Flexo Varnishing Flat bed die-cutting/embossing W Flexo Varnishing R L Semi-rotary die-cutting Laser die-cutting UI WR UO UV WRC AGS IDS ILC BX TS AF Legend W WRC Material Input Corona treatment Label position system Electronic tensioning system Remote connection Liner/waste rewinder Flexo varnishing full rotary mode Flexo varnishing full rotary mode and possibility to change the printing cylinder Flexo varnishing full & semirotary mode UV lamination & cold foil Cold foil waste rewinder H TF TF2 Hot stamping Transversal foil feeder Second Transversal foil feeder UI CT LPS BET CR WR V Z TFL Longitudinal foil feeder FO Photocell for hologram application MHPS Multi Head Positioning System S AF UV MHPS Silk screen printing unit Automatic ink feeder UV lamp Multi Head Positioning System F F RS U MHPS Flexo printing & varnishing unit UV lamination Cold foil waste rewinder UV lamp Multi Head Positioning System D Flat bed die-cutting & embossing unit EB MB CG MHPS Embossing box magnetic box Pressure gauges Overlamination Multi Head Positioning System R AGS IDS BX MHPS Semi-rotary die-cutting Overlamination Air gap system Image distortion system Splice table for box stacking Multi Head Positioning System L FC CF LASER die-cutting unit Cutting through unit & slide for pieces Cutting unit in continuous mode «Cut-on-the-fly» ILC TS DS Invisible laser cutting Touch screen control panels Smart & Data Storage UO SC350 RK RB CCR HRC FT Material output Label inspection system Slitting with scissor blade system Slitting with razor blade system Back score slitting Easy wastening heating plate Extractable spicing top at line end
4 Input Unit Flexo Varnishing Unit UI V Z W 1 Integrated unwinder 2 Available for unwinder flexo varnishing units (V-Z-W) Compact unwinder supplied with servo-driven pulling unit. Pneumatic expansion shaft Ø76 mm, for bobbins with external diameter Ø800 mm or 200 Kg Automatic diameter control of the bobbin with sensor for automatic stop function at the material end Electronic web guide with edge or printed line sensor. Automatic stop function at minimum diameter. Splicing table and adhesive tape dispenser. Photocell for reading black mark or any other contrast color on preprinted materials. FLEXO varnishing units are available in three versions equipped with stepless UV dryer and closed chamber TRESU. V Z Unit able to work in full rotary mode Unit able to work in full rotary mode and possibility to change the printing cylinder (different Z value). In this way, it is possible to print in full rotary mode in register. W Unit able to work in full rotary mode, possibility to change the printing cylinder and SEMI-ROTARY mode. In this way, it is possible to print in full rotary mode and in register.
5 Hot stamping Unit H Silk screen printing Unit S Depastillage device Cut off window system 1 Hot stamping 2 Embossing 3 Hologram application 4 Lamination 5 Flat die-cutting 6 Depastillage Device The hot stamping unit can print and emboss (even simultaneously), as well as apply holograms, overlaminate and die-cut. Thanks to an innovative system that manages the dynamism of the printing cycle, no matter the speed is, both during the start-up or the production, the unit keeps a constant contact time between the cliché and the material. This always assures the best transfer of the foil and minimizes the setting time and the quantity of material needed to start a new job. The hot stamping unit can feature up to 3 foil feeding systems (two in transversal and one in longitudinal direction) with multistep regulation to avoid foil wastening. 1 Silk screen printing 2 Spot varnishing 3 Braille The silk screen printing perfectly matches with the need of fulfilling intense coverages, accurate result in details and rich colours, to obtainhighly brilliant and valuable products. It is also possible to process embossing with Braille effect and spot varnishing. This unit is supplied with a powerful UV dryer with stepless electronic management of the lamps that allows to flexibly adjust the power from 52 to 200 W/cm, achieving the minimum consumption in stand-by mode. The automatic ink feeding system allows to keep a constant spread during the printing and also markedly reduces the intervention of the operator.
6 Flexo varnishing Unit F Flat bed die-cutting Unit D 1 Spot varnishing 2 Spot colors 3 Cold foil 4 Lamination 5 UV Lamination 1 Flat die-cutting 2 Embossing 3 Lamination The CARTES semi-rotary flexo printing & varnishing unit with gearless system is completely controlled by servo motors and equipped with devices that facilitate operator s work. The application and replacement of the flexible cliché can be done in a few seconds thanks to the opening on the top that allows the operator an ease access to the cylinder. All data processing and parameters are visible in real time on the display and can be saved into the computer of the machine to be quickly reused. Image Distortion System (IDS) This software makes possible to automatically adapt the polymer plates created for cylinders of different development. Moreover, the software can narrow up to 20% and maximum 5 printing paths keeping constant the interspaced between them. The flat bed die-cutting unit can also overlaminate and make embossing. This unit develops a high pressure thanks to the movement operated by the double knee-joint and also stands out for the following features: - the holder plate pivot for a fast set up of the cliché or the die, as well as make easy their replacement; - 4 centesimal gauges placed on the micrometrical screws to ease pressure set up.
7 Laser die cutting Unit L The pioneer in LASER converting Cartes LASER die-cutting unit is the only laser on the market with an unlimited lifetime. The Semi-sealed source guarantees constant power and cutting quality at all times minimizing the management and the maintenance costs. Due to the Radio Frequency Laser power control and the new graphic interface for managing the cutting files, the unit can achieve the maximum performance as it is possible to process different jobs in a single cycle. Also, it is now possible to manage an automated workflow in real time with the new software and barcode reader. Digital Converting represents, without any doubt, the most versatile solution available on the market today. No more white edges on dark Labels! A historic achievement! CARTES never ceases to amaze. Already pioneers in Laser technology application in the self adhesive label market, CARTES has developed a new solution named: ILC - INVISIBLE LASER CUTTING. It is now possible to die-cut dark printed labels avoiding the typical and unsightly white edge. Moreover, the same system prevents adhesive from overflowing out of die-cut label edges (glue bleed). Thanks to the ILC-system there are no limits in processing materials with extremely thin liners (a few micron thick) including films, as well as die-cutting and stripping impossible shapes or even linerless materials like IML labels. 1 Die-cutting and matrix stripping of impossible shapes thanks to the ILC 2 Suitable for paper and plastic films 3 Perforation 4 Micro Perforation 5 Engraving 6 Cutting 7 Half cutting 8 Numbering 9 Automatic workflow by the Barcode reader
8 Semi-rotary die-cutting Unit R Material Output Unit UO 1 Semi-rotary die-cutting 2 UV Lamination The CARTES semi-rotary die-cutting unit with gearless system is completely controlled by servo motors and equipped with devices that ease the operator s work. The application and replacement of the flexible die can be done in a few seconds thanks to the opening top cover that allowing the operator an easily access to the cylinder. All data processing and parameters are visible in real time on the display and can be saved into the computer of the machine to be quickly reused. Air Gap System (AGS) The innovative AIR GAP SYSTEM electronically adjust the distance between the die and the material, controlling the cutting depth with extremely accuracy. Just setting up the die thickness from 0,2 mm (1/64 in) to 2 mm (5/64 in) and the liner thickness, become very easy to get a perfect die-cutting from the first cycle. System is complete with safety features that avoids the possible breaking of the die caused by a wrong adjustment. Image Distortion System (IDS) This software makes possible to automatically adapt dies created for cylinders of different development. Moreover, the software can widen or narrow up to 20% and maximum 5 die-cutting paths keeping constant the interspace between them. Thanks to this distortion it is possible to use flexible dies created for magnetic cylinders with other developments and also to obtain a wider range of shapes with no need to buy and store new dies. 1 Integrated rewinder with longitudinal slitting and waste remowing systems Fully servo assisted rewinding system RC 360 L rewinding system, supplied with a slitting system by 10 razor blades RC 360 LC Rewinding system, supplied with a slitting system by 5 groups of scissor blades. Two pneumatic expansion shafts Ø 76 mm with automatic tension control, one for bobbins up to Ø 800 mm and other for bobbins up to Ø 500 mm. One pneumatic expansion shaft Ø 76 mm, with automatic tension control for bobbins up to Ø 500 mm for different shapes matrix rewinding. Rewinding shafts enabled for rotation clockwise and counterclockwise. 2 Rewinder with single shaft Integrated rewinder with 1 pneumatic expansion shaft of diameter 76 mm for bobbins of maximum external diameter 800 mm and 1 matrix rewinding shaft of maximum external shaft of diameter 600 mm.
9 The company Since 1970, CARTES has been producing printing and finishing machines for labels establishing with success in 88 Countries with the installation of more than 4000 machines that stand out for their quality, innovation, strength and high productivity. CARTES offers the widest range of label machines with hot stamping, silk screen printing, embossing, flexo varnishing, cold stamping, flat bed die-cutting, semi-rotary die-cutting and with the exclusive LASER converting technology. Installations worldwide Europe Germany Ireland Switzerland Latvia Spain Lithuania Russia Luxembourg Belgium Malta Italy Moldova Austria Montenegro Armenia The netherlands Belarus Norway Bulgary Poland Cyprus Portugal Croatia Czech Rep. Denmark Romania Estonia Serbia Finland Slovak Rep. France Slovenia U.K. Sweden Greece Ukraine Hungary Asia Japan Hong kong Taiwan Pakistan Saudi arabia Bangladesh China Jordan India Indonesia Iran Israel Kazakhstan South korea Kuwait Lebanon Malaysia Philippines Rep. Kirghizistan Singapore Sri lanka Syria Thailand Turkey U.A.E. Vietnam Americas U.S.A. Argentina Brazil Chile Mexico Colombia Guatemala Peru Bolivia Canada Ecuador El salvador Honduras Dominican rep. Uruguay Venezuela Africa South Africa Morocco Tunisia Algeria Egypt Ivory coast Madagascar Oceania Australia French Polynesia CARTES s.r.l. - 2, Via Michelangelo MOGLIA (MANTOVA) ITALY Tel Fax info@cartes.it Rev.09/02/2018
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