Direct Operated Proportional DC Valve Series D1FP

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1 Catalogue HY11-500/UK Characteristics The direct operated control valve D1FP of the nominal size NG0 (CETOP 0) shows extremly high dynamics combined with maximum flow. It is the preferred choice for highest accuracy in positioning of hydraulic axis and controlling of pressure and velocity. Driven by the patented VCD actuator the D1FP reaches the frequency response of real servovalves. Compared with solenoid driven valves the D1FP can also be used in applications with pressure drops up to 50 bar across the valve. Because of the high flow capability the D1FP can be a substitute for NG10 valves in some cases. At power-down the spool moves in a defined position. All common input signals are available. Technical features Real servovalve dynamics (- db / 50 Hz at ±5 % input signal) No flow limit up to 50 bar pressure drop through the valve Max. tank pressure 50 bar (with external drain port y) High flow Defined spool positioning at power-down - optional P-A/B-T or P-B/A-T or center position (for overlapped spools) Onboard electronics D1FP UK.indd RH

2 Catalogue HY11-500/UK Ordering D 1 F P 9 0 Directional control valve Size DIN NG0 CETOP 0 NFPA D0 Proportional control VCD Spool type Spool position on power down 1) Y-port (plugged) 5) Seals Command signal Accessories Spool/ sleeve design Design series (not required for ordering) E50M E50H E50G E50F E50C E50B B0M B0H B0G B0F B0C E55M E55H E55G E55F E55C E55B E01M E01H E01G E01F E01C E01B B1M B1H B1G B1F B1C E02M E02H E02G E02F E02C E02B B2M B2H B2G B2F B2C Flow [l/min] Spool type at p 5 bar per metering edge Zerolap 1 / 20 Q B = Q A /2 /.5 1 / 8 / / Underlap approx % 1 Overlap % 1 / 20 Q B = Q A /2 /.5 1 / 8 / / 1 / 20 Q B = Q A /2 /.5 1 / 8 / / Connection type 0 + PE acc. EN PE acc. EN PE + Enable Signal Function B +/- 10 V V -> P-A E S A 2) B 2) C ) +/- 20 ma ma -> P-A ma...20 ma -> P-A N V H A Seals NBR FPM for HFC fluid Spool position at power down B H 4) a 0 b P A T B J 4) a 0 b P T Note: Adapter plate for ISO 41 to ISO 1072 size 04, Ordering code HAP04WV0-11 Please order connector separately, see chapter accessories. Parametrizing cable OBE -> RS22, item no ) On power down the spool moves in a defined position. This cannot be guaranteed in case of single flow path on the control edge A T resp. B T with pressure drops above 0 bar or contamination in the hydraulic fluid. 2) Approx. 10 % opening, only zero lapped spools and underlap spools. ) Only for overlapped spools. 4) Not for flow code M ( l/min). 5) Needs to be removed at tank pressure >5 bar. D1FP UK.indd RH

3 Catalogue HY11-500/UK Technical Data General Design Direct operated proportional DC valve Actuation VCD actuator Size NG0 / CETOP 0 / NFPA D0 Mounting interface DIN 24 / ISO 41 / CETOP RP1 / NFPA Mounting position unrestricted Ambient temperature [ C] MTTF D value 1) [years] 150 Weight [kg] 5.0 Vibration resistance [g] 10 Sinus Hz acc. IEC Random noise Hz acc. IEC Shock acc. IEC Hydraulic Max. operating pressure [bar] Ports P, A, B 50, port T 5 for internal drain, 50 for external drain, port Y 5 2) Fluid Hydraulic oil according to DIN , other on request Fluid temperature [ C] (NBR: ) Viscosity permitted recommended [cst]/mm 2 /s] [cst]/mm 2 /s] Filtration ISO 4 (1999); 18/1/1 Nominal flow at p=5 bar per control edge ) [l/min] / / / 1 / / Flow maximum [l/min] 90 (at p=50 bar over two control edges) Leakage at 100 bar [ml/min] <0 (zerolap spool); <50 (overlap spool) Static / Dynamic Step response at 100 % step 4) [ms] <.5 Frequency response (±5 % signal) 4) [Hz] 50 (amplitude ratio - db), 50 (phase lag -90 ) Hysteresis [%] <0.05 Sensitivity [%] <0.0 Temperature drift [%/K] <0.0 Electrical characteristics Duty ratio [%] 100 Protection class IP5 in accordance with EN 0529 (with correctly mounted plug-in connector) Supply voltage/ripple [V] DC , electric shut-off at < 19, ripple < 5 % eff., surge free Current consumption max. [A].5 Pre-fusing [A] 4.0 medium lag Input signal Voltage Impedance Current Impedance Current Impedance [V] [kohm] [ma] [Ohm] [ma] [Ohm] , ripple <0.01 % eff., surge free, V P->A , ripple <0.01 % eff., surge free, ma P->A , ripple <0.01 % eff., surge free,...20 ma P->A <. ma = disable, >.8 ma = according to NAMUR NE4 0 Differential input max Enable signal (only code 5/7) Diagnostic signal [V] 0 for terminal D and E against PE (terminal G) [V] 0 for terminal 4 and 5 against PE (terminal W ) [V] 0 for terminal D and E against PE (terminal G) [V] 5...0, Ri = 9 kohm [V] / +.5 error detection, rated max. 5 ma EMC EN , EN Electrical connection 0/7 + PE acc. EN PE acc. EN Wiring min. 0/7 5 [mm²] [mm²] 7x1.0 (AWG 1) overall braid shield 8x1.0 (AWG 1) overall braid shield Wiring lenght max. [m] 50 1) If valves with onboard electronics are used in safety-related parts of control systems, in case the safety function is requested, the valve electronics voltage supply is to be switched off by a suitable switching element with sufficient reliability. 2) For applications with p T >5 bar (max. 50 bar) the Y-port has to be connected and the plug in the Y-port has to be removed. ) Flow rate for different p per control edge: Q x = Q Nom. p x 4) Measured with load (100 bar pressure drop/two control edges). p Nom. D1FP UK.indd RH

4 Catalogue HY11-500/UK Characteristic Curves Flow curves at Dp = 5 bar per metering edge Spool type E01/E50 Spool type B0 100%=Q Nom. A-T P-A Flow 50% P-B B-T 0% -100% 0% Command signal 100% Pressure gain Functional limits at %, 50 %, 75 % and 100 % command signal Spool type E50M Frequency response ±5 % command signal ±90 % command signal All characteristic curves measured with HLP4 at 50 C. D1FP UK.indd RH

5 Catalogue HY11-500/UK Block Diagrams PE 11 + PE 7 + PE + Enable D1FP UK.indd RH

6 Catalogue HY11-500/UK Interface Program ProPxD interface program The ProPxD software allows quick and easy setting of the digital valve electronics. Individual parameters as well as complete settings can be viewed, changed and saved via the comfortable user interface. Parameter sets saved in the non-volatile memory can be loaded to other valves of the same type or printed out for documentation purposes. The PC software can be downloaded free of charge at see page Support. Features Comfortable editing of valve parameters Saving and loading of customized parameter sets Executable with all Windows operating systems from Windows XP upwards Simple communication between PC and valve electronics via serial interface RS22 The valve electronics cannot be connected to a PC with a standard USB cable this can result in damages of PC and/or valve electronics. The parametrizing cable may be ordered under item no D1FP UK.indd RH

7 Catalogue HY11-500/UK Dimensions Surface finish BK75 4x M5x0 ISO Nm ±15 % NBR: SK-D1FP FPM: SK-D1FP-V HFC: SK-D1FP-H D1FP UK.indd RH

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