AXIAL WIREWOUND RESISTORS AC
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1 AXIAL WIREWOUND RESISTORS FEATURES General purpose resistors; High power dissipation in small volume; High pulse load handling capabilities; Different forming styles available; High temperature silicone coating. MARKET SEGMENTS AND APPLICATIONS Market Segment Industrial Telecom Consumer Sound & Vision DAP Lighting Automotive Application Power supplies Motor speed controls Line protection resistor Power supplies Audio Editors Systems High end hi-fi Kitchen appliances White good Ballast equipment Dashboard electronics Electronic fuel injection TECHNOLOGY The resistor element is a resistive wire, which is wound, in a single layer on a ceramic rod. Metal caps are pressed over the ends of the rod. The ends of the resistance wire and the leads are connected to the caps by welding. Tinned copper-clad iron leads with poor heat conductivity are employed permitting the use of relatively short leads to obtain stable mounting without overheating. The resistor is coated with green silicon cement which is non-flammable, will not drip even at high overloads and is resistant to most commonly used cleaning solvents, in accordance with MIL- STD-202E, method 215 and IEC The standard resistor is supplier with axial lead taped or with formed leads as a special type. page 1 of 24
2 QUICK REFERENCE DATA DESCRIPTION Rated dissipation at T amb=40 C 1W 3W 4W 5W 7W 10W 15W 20W Rated dissipation at T amb=70 C 0.9W 2.5W 3.5W 4.7W 5.8W 8.4W 12.5W 16.0W Resistance range (E24 Series), (see note 1) 0.1Ω to 2.4kΩ 0.1Ω to 5.1kΩ 0.1Ω to 6.8kΩ 0.1Ω to 8.2kΩ 0.1Ω to 15kΩ 0.68Ω to 27kΩ 0.82Ω to 39kΩ 1.2Ω to 56kΩ Resistance tolerance (see note 2) ±5%; (see note 2) Maximum permissive body temperature 350ºC Temperature coefficient values <10Ω: +600 ppm/ºc ; values 10Ω: -80/+140 ppm/ºc (See note. 3) Climatic category (IEC ) 40/200/56 Operator Temperature -40ºC to + 200ºC Basic specification IEC Limit voltage V = Pn x R Stability after : Load, 1000 hours R/Rmax.: ±5% +0.1Ω Soldering R/R max.: ±0.5% +0.05Ω Climatic tests R/Rmax.: ±1% +0.05Ω Short time overload R/ Rmax.: ± 2% +0.1Ω Special product modifications available on request Note 1 Special resistives values; Low indutance styles Note 2 Tolerances.: 1% 3% 10% Note 3 Temperature coefficient ( ppm/ºc).: 30 / 50 / 90 Note 4 Terminal lengths and diameters Note 5 Terminal with special configuration cropped and formed, double kink, stand-up version etc. Application information available on request 1 - Pulse load behaviour 2 - High frequency behaviour (self inductance) page 2 of 24
3 MECHANICAL DATA Axial style TYPE L max. D max. C D B1-B2 A ( ) 13 ( ) 17 ( ) 17 ( ) 25 ( ) 44 ( ) 51 ( ) 67 ( ) Dimensions in mm ( inches ). 4.3 ( ) 5.5 ( ) 5.7 ( ) 7.5 ( ) 7.5 ( ) 8 ( ) 10 ( ) 10 ( ) 32 ( ) 30 ( ) 28 ( ) 28 ( ) 28 ( ) 28 ( ) 28 ( ) 28 ( ) 0.8 ± 0.03 ( ± ) ± 1.2 ( ) ± 1.2 ( ) ± 1.2 ( ) ± 1.2 ( ) ± 1.2 ( ) ± 1.2 ( ) 63 ± 2 ( ± ) 63 ± 2 ( ± ) 63 ± 2 ( ± ) 63 ± 2 ( ± ) 73 ± 2 ( ± ) 89 ± 2 ( ± ) page 3 of 24
4 Terminal forming types available under request Stand-up type Kink type S Double kink type The dimension for leads forming to be define as a function of specific application. Radial tapped version (available for 01 type) Detail page 4 of 24
5 Parameter Symbol Dimensions Tolerance Notes Maximum body diameter D 4.1 ( ) Máx. Maximum body length A 8.5 ( ) Máx. Lead wire diameter d / ( ) ( / ) Pitch of components P 12.7 ± 1.0 ( ) ( ) Feed hole pitch P O 12.7 ± 0.2 ( ) ( ) Pitch error max ( ) - Feed-hole centre to lead at 3.85 ± 0.5 P topside at the tape 1 ( ) ( ) Feed hole centre to body 6.35 ± 1.0 P2 centre ( ) ( ) Lead-to-lead distance F / ( ) ( / ) Component alignment h 0 ± 1.2 ( ) Component alignment g 0 ± 3º 18.0 ± 0.5 W Tape width ( ) ( ) Minimum hol down tape width W / ( ) ( / ) Hole position W1 9.0 ± 0.5 ( ) ( ) Maximum hold down tape 0.5 W2 position ( ) Máx. Lead wire H ± 0.5 ( ) ( ) Height of component from 32.0 H1 tape centre ( ) Máx. Feed hole diameter D ± 0.2 ( ) ( ) Total tape thickness T 0.9 ( ) Máx. Maximum length of snipped 11.0 L lead ( ) Máx. Minimum lead wire (tape 2.5 L1 portion) shortest lead. ( ) Mín. Dimensions in mm (Inches). In 20 spacing 23min 0.4min page 5 of 24
6 ELETRICAL CHARTERISTICS DERATING The power that the resistor can dissipates depends on the operating temperature; see bellow. P.max (%) T.amb (ºC) Temperature rise of the resistor body as a function of the dissipation APPLICATION INFORMATION HOT SPOT Hot Spot temperature rise ( T) as a function of dissipated power. page 6 of 24
7 SOLDER SPOT Lead length as a function of the dissipation with the temperature rise at the end of lead (soldering oint) page 7 of 24
8 15 20 PULSE LOAD CAPABILITIES How to interpret the maximum allowed pulse load from the graphs see details and definitions on general introduction 01 Single Pulse page 8 of 24
9 01 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) 01 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) page 9 of 24
10 03 Single Pulse Pulse capability; W s as a function of Rn. 03 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) page 10 of 24
11 03 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) 04 Single Pulse Pulse capability; W s as a function of Rn. page 11 of 24
12 04 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) 04 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration. page 12 of 24
13 05 Repetitive Pulse Pulse capability; W s as a function of Rn. 05 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) page 13 of 24
14 05 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) 07 Single Pulse Pulse capability; W s as a function of Rn. page 14 of 24
15 07 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) 07 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration ti) page 15 of 24
16 10 Repetitive Pulse Pulse capability; W s as a function of Rn. 10 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) page 16 of 24
17 10 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) 15 Single Pulse Pulse capability; W s as a function of Rn. page 17 of 24
18 15 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) 15 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) page 18 of 24
19 20 Single Pulse Pulse capability; W s as a function of Rn. 20 Repetitive Pulse Pulse on regular basis;maximum permissible peak pulse power (Pmax) as a function of pulse duration (ti) page 19 of 24
20 20 Pulse on regular basis;maximun permissible peak pulse voltage (Vmax) as a function of pulse duration (ti) MARKING The resistor is marked with the nominal resistance value, the tolerance on the resistance and the rated dissipation at T amb = 40ºC. For values up to 910Ω, the R is used as the decimal point. For values of 1KΩ and upwards, the letter K is used as the decimal point for the KΩ indication. Example: 6K8 5% 5W page 20 of 24
21 ORDERING CODE (12NC) The resistors have a 12-digit ordering code indicating the resistor type and resistive value. X X X X X X X X X X X X OHMIC VALUE PRODUCT TYPE ORDERING CODE RESISTANCE NUMBER DECADE to 0.976Ω 8 1 to 9.76Ω 9 10 to 97.6Ω to 976Ω 2 1 to 9.76kΩ 3 10 to 12kΩ Ordering example: The ordering code of the 01 resistor, value 47Ω 5%, supplied in ammopack of 1000 units is: NAFTA ORDERING INFORMATION - CROSS REFERENCE NAFTA ORDERING CODES The resistor have on ordering code with 12 digits, first 5 digits for product type and the subsequent digits indicate the resistance value and tolerance. Type Resistance Tol. Nafta part SPQ 12NC range % Number (1) units Ω to 2 KΩ ± xxx 01WxxxxxJ 1000; ammopack Ω to 4,7 KΩ ± xxx 02WxxxxxJ 500; ammopack Ω to 4.7 KΩ ± xxx 03WxxxxxJ 500; ammopack Ω to 5.1 KΩ ± xxx 03WxxxxxJCF ; Box Ω to 6.8 KΩ ± xxx 04WxxxxxJ 500; ammopack Ω to 8.2 KΩ ± xxx 05WxxxxxJ 500; ammopack Ω to 10 KΩ ± xxx 05WxxxxxJCF ; Box Ω to 15 KΩ ± xxx 07WxxxxxJ 500; ammopack Ω to 27 KΩ ± xxx 10WxxxxxJ 500; ammopack Ω to 39 KΩ ± xxx 15WxxxxxJ 100; Box Ω to 56 KΩ ± xxx 20WxxxxxJ 100; Box page 21 of 24
22 COMPOSITION OF OHMIC VALUE The ohmic value is represented by 5 digits. Value 5 Digits (All Other) 1 Ω 1R Ω 10R Ω 100R0 1 KΩ 1K KΩ 10K KΩ 100K0 1 MΩ 1M000 Ordering example: The ordering code for 01, value 47Ω 5%, supplied in ammopack of 1000 units is: 01W47R00J PKAGING Axial resistor (taped or loose in box) TYPE QUANTITY M N P 01 Tape in box ( ) 60 ( ) 263 ( ) 03 Tape in box Tape in box Tape in box Tape in box Tape in box Loose in box Loose in box Dimensions in mm ( inches ) 85 ( ) 85 ( ) 85 ( ) 93 ( ) 110 ( ) 140 ( ) 140 ( ) 77 ( ) 77 ( ) 112 ( ) 115 ( ) 117 ( ) 60 ( ) 60 ( ) 259 ( ) 259 ( ) 259 ( ) 259 ( ) 275 ( ) 335 ( ) 335 ( ) page 22 of 24
23 Axial resistor taped in reel (Special part number under request) TYPE QUANTITY TESTS AND REQUIREMENTS Essentially all tests and requirements present in table bellow, follow the schedule of IEC standard, publication , and IEC CLAUSE IEC TEST METHOD Temperature coefficient TEST PROCEDURE REQUIREMENTS At 20/-40/20ºC. 20/200/20ºC: Resistive value < 10Ω TC < ±600ppm/ºC 4.13 Temperature rise Horizontally mounted. loaded with Pn Short time overload 4.15 Robustness of resistor body. Resistive value 10Ω Room temperature; dissipation 10 x Pn; 5s (voltage not more than 1000V / 25mm) load 200 ± 10N - 80 ppm / ºC < TC TC< +140 ppm / ºC Hot spot temperature less than maximum body temperature. R/Rmax.: ± 2% + 0.1Ω no visible damage R/Rmax.:0.5%+ 0.05Ω page 23 of 24
24 IEC CLAUSE 4.16 U IEC TEST METHOD Robustness of terminations: TEST PROCEDURE REQUIREMENTS Ua Ub Tensile all samples Bending half number of samples load 10N; 10s load 5N; 90º. 180º. 90º no visible damage R/Rmax.: 0.5%+0.05Ω Uc Ta Tb 14(Na) Torsion other half number of samples Solderability Resistance to soldering heat Rapid change of temperature 2 x 180 o in opposite directions 2s; 235ºCF; flux600 Thermal shock: 3s; 350ºC, 2.5 mm from body. 0.5h - 40 o C 0.5h o C 5 cycles Fc Vibration Frequency 10 to 500 Hz. Displacement 0.75mm or acceleration 10g. three directions; total 6h (3x2h) 4.23 Climatic sequence Ba Dry heat 16h. 200 o C Damp heat 24h; 55 o C; Db (accelerated) 1st % R.H. cycle Aa Cold 2h; -40 o C M Low air pressure Db 3(Ca) Damp heat (accelerated) remaining cycles Damp heat (steady state) Endurance (at 70 o C) 27(Ba) Endurance at upper category temperature. 45 (Xa) Component solvent resistance Good tinning. no visible damage R/Rmax.: 0.5%+0.05Ω no visible damage R/Rmax.: 1% Ω no visible damage R/Rmax.: 0.5% Ω 1h; 8.5 KPa; o C 5 days; 55 o C; % R.H. R/Rmax.:1% Ω 56 days; 40 o C; 90-95% R.H. dissipation 0.01Pn 1000h loaded with 0.9 Pn; 1.5h on and 0.5h off 1000 hours; 200ºC; no load 70% trichlorotrifluoroethane and 30% isopropyl alcohol; H 2 O No visible damage R/Rmax.: 1% Ω No visible damage R/Rmax.: 5% + 0.1Ω No visible damage R/Rmax.: 5% + 0.1Ω No visible damage page 24 of 24
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