Surface-mounting Relay

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Annabel Dean
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1 Surface-mounting Relay Extremely Thin SPST-NO Flat Relay, One of the Thinnest Relays in the World Dimensions of 7.(W).6(L) 4.2 mm(h) (SMD) or 3.8 mm(h) (TH) represent a reduction of approximately 2% in mounting area and approximately 67% in volume compared with the OMRON GV-, for higher-density mounting. Ensures a dielectric strength between coil and contacts (, VAC), and conforms to FCC Part 68 (i.e., withstanding an impulse withstand voltage of. kv for 6 µs). High dielectric strength between contacts of same polarity (7 VAC). Surface-mounting relays are also available. Conforms to UL69 (File No. E4) / CSA C22.2 No. 69 (File No. LR3928). Use of lead completely eliminated. Ordering Information Standard Surface-mounting Terminal Models (UL- and CSA-certified) Classification Construction Contact form Rated coil voltage Model Single-side stable Plastic sealed SPST-NO 3 VDC -P 4. VDC VDC 2 VDC 24 VDC 3 VDC -F 4. VDC VDC 2 VDC 24 VDC When ordering tape packing (Surface-mounting Terminal Relays), add "-TR" to the model number. Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case. Model Number Legend: Relay function None: Single-side stable relay 2. Number of contact poles/ Contact form : SPST-NO 3. Terminal shape P: PCB terminals F: Surface-mounting terminals 4. Packing state None: Stick packing TR: Tape packing Application Examples Peripherals of MODEM/PC, telephones, office automation machines, audio-visual products, communications equipment, measurement devices, amusement equipment, or security equipment.

2 Specifications Contact Ratings ItemLoad Contact mechanism Rated load Rated carry current Max. switching voltage Max. switching current Resistive load Single crossbar.3 A at 2 VAC, A at 24 VDC A 2 VAC, 6 VDC A Coil Ratings Single-side Stable Relays (-P, -F) Rated voltage 3 VDC 4. VDC VDC 2 VDC 24 VDC Rated current 6. ma 4. ma 36. ma. ma 9.6 ma Coil resistance. Ω 2. Ω 39. Ω 8. Ω 2,4. Ω 7% of rated voltage % of rated voltage Maximum voltage % of rated voltage 3% of rated voltage Power consumption Approx. 8 mw Approx. 23 mw. The rated current and coil resistance are measured at a coil temperature of 23 C with a tolerance of ±%. 2. The operating characteristics are measured at a coil temperature of 23 C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. Characteristics Classification Single-side Stable Relays Item Model -P, -F Contact resistance (See note.) mω Operating time (See note 2.) ms (approx.. ms) Release time (See note 2.) ms (approx..4 ms) Insulation resistance (See note 3.), MΩ (at VDC) Dielectric strength Coil and contacts, VAC, /6 Hz for min Contacts of same 7 VAC, /6 Hz for min polarity Impulse withstand Coil and contacts, VAC, 6 µs voltage Vibration resistance Destruction to Hz,.6-mm single amplitude (3.3-mm double amplitude) Malfunction to Hz,.6-mm single amplitude (3.3-mm double amplitude) Shock resistance Destruction, m/s 2 Malfunction m/s 2 Life expectancy Mechanical,, operations (at 36, operations/hour) Electrical, operations (with a rated load at,8 operations/hour) Failure rate (P level) (See note 4.) ma at VDC Ambient temperature Operating: -4 C to 7 C (with no icing or condensation) Ambient humidity Operating: % to 8% Weight Approx..6 g. The contact resistance was measured with ma at VDC with a fall-of-potential method. 2. Values in parentheses are actual values. 3. The insulation resistance was measured with a -VDC Megger Tester applied to the same parts as those used for checking the dielectric strength. 4. This value was measured at a switching frequency of 2 operations/ This value may vary, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load conditions.. The above values are initial values. 2

3 Engineering Data Maximum Switching Capacity Switching current (A) 7 3 AC resistive load.7. DC resistive load.3 Ambient Temperature vs. Maximum Voltage Maximum voltage (%) VDC 3 to 2 VDC Ambient Temperature vs. Switching Current Switching current (A) , Switching voltage (V) Ambient temperature ( C) "Maximum voltage" is the maximum voltage that can be applied to the Relay coil Ambient temperature ( C) Life Expectancy Switching operations ( 4 operations), VAC resistive load 24-VDC resistive load Switching current (A) Ambient Temperature vs. Must Operate or Must Release Voltage On the basis of rated voltage (%) Max. estimated value avg. avg Ambient temperature ( C) Shock Malfunction X,, Z' Shock direction X X' Y Z Z' Y' , Y' Y, Energized Z,, X' Unit: m/s 2 Number of Relays: Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Electrical Life Expectancy (with Must Operate and Must Release Voltage) (See note.) On the basis of rated voltage (%) Number of Relays: Test conditions: -A resistive load at 24-VDC with an operation rate of % Switching frequency:,8 operations/h Electrical Life Expectancy (Contact Resistance) (See note.) Contact resistance (m ), NO contact Number of Relays: Test conditions: -A resistive load at 24-VDC with an operation rate of % Switching frequency:,8 operations/h 3 Contact resistance 3 Contact Reliability Test (Contact Resistance) (See note.) Contact resistance (m ), NO contact Number of Relays: Test conditions: -A resistive load at 24-VDC with an operation rate of % Switching frequency:,8 operations/h 3 3., Operating frequency ( 3 operations)., Operating frequency ( 3 operations),, Operating frequency ( 3 operations) The tests were conducted at an ambient temperature of 23ºC. 3

4 Mutual Magnetic Interference Mutual Magnetic Interference Sample Energized Change rate on the basis of initial value (%) Initial stage 2.4 mm.8 mm Installed in flush configuration Sample Energized Change rate on the basis of initial value (%) Initial 2.4 mm.8 mm stage Installed in flush configuration External Magnetic Interference Change rate on the basis of initial value (%) S N 3 Number of Relays:, ,2 External magnetic field (A/m) Change rate on the basis of initial value (%) S N 3 Number of Relays:, ,2 External magnetic field (A/m) Change rate on the basis of initial value (%) S N 3 Number of Relays:, ,2 External magnetic field (A/m) High-frequency Characteristics (Isolation) Isolation (db) High-frequency Characteristics (Insertion Loss) Insertion loss (db) High-frequency Characteristics (Return Loss, V.SWR) Return loss (db) Return loss V.SWR V.SWR 3 2, Frequency (MHz)., Frequency (MHz) 2.4.2, Frequency (MHz) 4

5 Must Operate and Must Release Time Distribution (See note.) Distribution of Bounce Time (See note.) Vibration Resistance Number of contacts Number of Relays: Must operate time Must release time Time (ms) Number of contacts Number of Relays: Time (ms) Change rate on the basis of rated value (%) Number of Relays: -. Initial After test The tests were conducted at an ambient temperature of 23ºC. Dimensions All units are in millimeters unless otherwise indicated. -P PCB Mounting Holes (Bottom View) Tolerance: ±. mm Terminal Arrangement/ Internal Connections (Bottom View).6±.2 7±.2 Orientation mark ± dia Each value has a tolerance of ±.3 mm. -F PCB Mounting Holes (Top View) Tolerance: ±. mm Terminal Arrangement/ Internal Connections (Top View) 4.2± ±.2 7± Orientation mark (.49) 2 4 Each value has a tolerance of ±.3 mm.

6 Stick Packing and Tape Packing. Stick Packing Relays in stick packing are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. Stopper (gray) Orientation of Relays Stick length: 2 mm (stopper not included) No. of Relays per stick: Stopper (green) 2. Tape Packing (Surface-mounting Terminal Relays) When ordering Relays in tape packing, add the suffix "-TR" to the model number, otherwise the Relays in stick packing will be provided. Tape type: TB242R (Refer to EIAJ (Electronic Industries Association of Japan)) Reel type: R24D (Refer to EIAJ (Electronic Industries Association of Japan)) Relays per reel:, Direction of Relay Insertion Pulling Direction Top tape (cover tape) Orientation mark Pulling direction Carrier tape Embossed tape Reel Dimensions 2.±. 29.± 3±.2 dia. 2±. 2±. dia. A 33 8 R Enlarged View of Section A Carrier Tape Dimensions -F 2±. 4±. B A. +. dia..7±..4±. 4.6±. 3.±. 24±.2.2±. 2±. B A 3 B-B Cross Section 8.9±. 3 3 A-A Cross Section 6

7 Recommended Soldering Method Temperature Profile According to IRS When performing reflow-soldering, check the profile on an actual device after setting the temperature condition so that the temperatures at the relay terminals and the upper surface of the case do not exceed the limits specified in the following table. Temperature ( C) T4 T3 T2 T The thickness of cream solder to be applied should be within a range between and 2 µm on OMRON's recommended PCB pattern. PCB Correct Soldering Relay Terminal Solder Land Incorrect Soldering Insufficient amount of solder Visually check that the Relay is properly soldered. Excessive amount of solder t t 2 Preheating Soldering Time (s) Item Measuring position Terminal Upper surface of case Preheating (T to T2, t ) ºC to 8ºC, 2 s Soldering (T3, t 2 ) 8ºC to 2ºC, 2 to 3 s Peak value (T4) 24ºC 2ºC Approved Standards UL approval: UL69 (File No. E4) CSA approval: C22.2 No.69 (File No. LR3928) Contact form Coil rating Contact rating Number of test operations SPST-NO -P and -F: 3 to 24 VDC A at 3 VDC.A at 6 VDC.3A at 2 VAC 6, 7

8 Precautions For general precautions, refer to the PCB Relay Catalog (X33). Familiarize yourself with the precautions and glossary before using the. Correct Use Handling Leave the Relays packed until just prior to mounting them. Soldering Solder: JIS Z3282, H63A Soldering temperature: Approx. 2ºC (At 26ºC if the DWS method is used.) Soldering time: Approx. s (approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. A C B Direction A:. N Direction B:. N Direction C:. N Maximum Voltage The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions which include the following: Must not cause thermal changes in or deterioration of the insulating material. Must not cause damage to other control devices. Must not cause any harmful effect on people. Must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. Coating Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by.327. Cat. No. K9-E- OMRON Corporation Electronics Components Company In the interest of product improvement, specifications are subject to change without notice. Electronic & Mechanical Components Division H.Q. Low Signal Relay Division 2-, 2-Chome, Nishikusatsu, Kusatsu-City, Shiga, 2-3 Japan Tel: (8) /Fax: (8) Printed in Japan 32-2M (7) (B)

PCB Footprint Max.Load Coil Voltage Non-Latching part number Single-coil latching part number Standard ground terminal (1GHz)

PCB Footprint Max.Load Coil Voltage Non-Latching part number Single-coil latching part number Standard ground terminal (1GHz) High Frequency Relay G6K-RF Surface Mount, 1GHz / 3 GHz Miniature DPDT, High Frequency Relay New Models with 3 GHz band available ( -T versions) Space-saving 1 GHz version with smaller ground terminal