Manual. VIPA System 100V EM - Expansion modules 134-4Ex. Order No.: VIPA HB100E_EM Reference: RE_134-4Ex Rev. 08/23

Transcription

1 Manual VIPA System 100V EM - Expansion modules 1-Ex Order No: VIPA HB100E_EM Reference: RE_1-Ex Rev 0/ This manual is part of the documentation package with order number: VIPA HB100E_EM and relevant for: Product Order number as of state: HW FW EM 1 VIPA 1-Ex 01 -

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3 Manual VIPA System 100V About this Manual The information in this manual is supplied without warranties Information is subject to change without notice Copyright 00 VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbh Ohmstraße, D-10 Herzogenaurach, Tel: + (1 ) -0 Fax: + (1 ) -1 info@vipade Hotline: + (1 ) -11 All rights reserved Disclaimer of liability The content of this manual was carefully examined to ensure that it conforms with the described hardware and software However, discrepancies can not be avoided The specifications in this manual are examined regularly and corrections will be included in subsequent editions We gratefully accept suggestions for improvement Trademarks VIPA, System 100V, System 00V, System 00V and System 00V are registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbh SIMATIC, STEP and S-00 are registered trademarks of Siemens AG Any other trademarks referred to in the text are the trademarks of the respective owner and we acknowledge their registration Subject to change to cater for technical progress

4 About this Manual Manual VIPA System 100V About this Manual This manual describes the analog expansion module EM 1 of the System 100V from VIPA Here you may find every information for commissioning and operation Outline Chapter 1: Basics These basics include recommendations on the handling of the modules of the VIPA System 100V as central resp decentral automation system Besides a system overview you will find general information of the System 100V like assembly dimensions, installation and environmental conditions The chapter is finished by the installation guidelines to ensure the EMC during installation Chapter : Hardware description and deployment This chapter contains every information for the deployment of the analog expansion module of the System 100V Every Micro-PLC CPU has an interface for backplane bus connectors This allows to connect System 100V expansion modules and modules of the System 00V family Subject to change to cater for technical progress

5 Manual VIPA System 100V Contents Contents User considerations 1 Safety information Chapter 1 Basics 1-1 Safety information for Users 1- Overview System 100V 1- General Description of the System 100V 1- Assembly dimensions 1- Installation Guidelines 1- Chapter Hardware description and deployment -1 Assembly - Wiring the analog signals - Structure - Project engineering - Analog value representation -1 Diagnostic data -0 Technical Data - Appendix A-1 Index A-1 HB100E - EM - RE_1-Ex - Rev 0/ i

6 Contents Manual VIPA System 100V ii HB100E - EM - RE_1-Ex - Rev 0/

7 Manual VIPA System 100V User considerations User considerations Objective and contents This manual describes the installation, project engineering and usage of the analog expansion module of the System 100V Target audience The manual is targeted at users who have a background in automation technology and PLC programming Structure of the manual This manual consists of chapters Every chapter provides the description of one specific topic Guide to the document This manual provides the following guides: An overall table of contents at the beginning of the manual An overview of the topics for every chapter An index at the end of the manual Availability The manual is available in: printed form, on paper in electronic form as PDF-file (Adobe Acrobat Reader) Icons Headings Important passages in the text are highlighted by following icons and headings: Danger! Immediate or likely danger Personal injury is possible Attention! Damages to property is likely if these warnings are not heeded Note! Supplementary information and useful tips HB100E - EM - RE_1-Ex - Rev 0/ 1

8 Safety information Manual VIPA System 100V Safety information Application specifications The System 100V is constructed and manufactured for communication and process control general control and automation tasks industrial applications operation within the environmental conditions specified in the technical data installation into a cubicle Danger! This device is not certified for applications in explosive environments (EX-zone) Documentation The manual must be available to all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual: Modification to the process control system should only be carried out when the system has been disconnected from power! Installation and modifications only by properly trained personnel The national rules and regulations of the respective country must be satisfied (installation, safety, EMC ) Disposal National rules and regulations apply to the disposal of the unit! HB100E - EM - RE_1-Ex - Rev 0/

9 Manual VIPA System 100V Chapter 1 Basics Chapter 1 Basics Overview These basics include recommendations on the handling of the modules of the VIPA System 100V as central resp decentral automation system Besides a system overview you will find general information of the System 100V like assembly dimensions, installation and environmental conditions The chapter is finished by the installation guidelines to ensure the EMC during installation Content Topic Page Chapter 1 Basics 1-1 Safety information for Users 1- Overview System 100V 1- General Description of the System 100V 1- Assembly dimensions 1- Installation Guidelines 1- HB100E - EM - RE_1-Ex - Rev 0/ 1-1

10 Chapter 1 Basics Manual VIPA System 100V Safety information for Users Handling of electrostatic sensitive modules VIPA modules make use of highly integrated components in MOStechnology These components are extremely sensitive to over-voltages that can occur during electrostatic discharges The following symbol is attached to modules that can be destroyed by electrostatic discharges: The symbol is located on the module, the module rack or on packing material and it indicates the presence of electrostatic sensitive equipment It is possible that electrostatic sensitive equipment is destroyed by energies and voltages that are far less than the human threshold of perception These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby, causing the module to become inoperable or unusable Modules that have been damaged by electrostatic discharges may fail after a temperature change, mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules Shipping of electrostatic sensitive modules Modules have to be shipped in the original packing material Measurements and alterations on electrostatic sensitive modules When you are conducting measurements on electrostatic sensitive modules you should take the following precautions: Floating instruments must be discharged before use Instruments must be grounded Modifying electrostatic sensitive modules you should only use soldering irons with grounded tips Attention! Personnel and instruments should be grounded when working on electrostatic sensitive modules 1- HB100E - EM - RE_1-Ex - Rev 0/

11 Manual VIPA System 100V Chapter 1 Basics Overview System 100V General The System 100V from VIPA is a compact central and decentral usable automation system from VIPA The system is recommended for lower and middle performance needs At a System 100V module, CPU res bus coupler are integrated together with in-/output functions in one case System 100V modules are installed directly to a mm norm profile rail You may expand the number of I/Os of the Micro-PLC by means of expansion modules res connect System 00V modules via bus couplers The following picture shows the performance range of the System 100V: System 100V decentral central CANopen slave with I/O functions Profibus-DP slave with I/O functions Micro-PLC with I/O functions and Profibus-DP slave Micro-PLC with I/O functions expandable with System 100V expansion modules System 00V modules Central system The central system is built of one CPU and integrated I/O-functions The CPU is instruction compatible to the S-00 from Siemens and may be programmed and projected by means of S programming tools from Siemens and VIPA via MPI By means of bus couplers you may connect modules of the System 00V family res enlarge the number of I/Os by installing System 100V expansion modules The CPUs are available in different variants Central system with DP slave At the central system besides the CPU and I/O functions, a Profibus-DP slave is included that acknowledges itself within the address range of the CPU Decentral system This system contains a Profibus-DP res CANopen slave with I/O functions instead of the CPU The system is not expandable HB100E - EM - RE_1-Ex - Rev 0/ 1-

12 Chapter 1 Basics Manual VIPA System 100V General Description of the System 100V Structure and dimensions Installation Norm profile head rail mm Dimensions basic module: tier width: (WxHxD) in mm: 101xx / in inches: xx1 tier width: (WxHxD) in mm: 1xx / in Inches: xx1 The installation of a System 100V module works via snapping on a norm profile head rail Dismantling When using expansion modules, you have to clip the included 1tier bus connector at the right side to the module from behind before the installation CPU 11 DI xdcv DI xdcv DO xdcv DO xdcv DI 1(0)xDCV R RUN X X X X DI 1(0)xDCV, 0,A S STOP 1 1 L+ 1 L+ 1 PW SF FC MC MRST M P MMC I DCV P1 P I0 I0 F I0 F I0 X1 X 0 0 L+ M PE VIPA 11-BL0 AB Operation security Plug in via CageClamps, core cross-section 00mm Total isolation of the cables during module changes EMV resistance ESD/Burst acc IEC / IEC (to level ) Shock resistance acc IEC 00-- / IEC 00-- (1G/1G) Environmental conditions Operating temperature: C Storage temperature: C Relative humidity: % without condensation fan-less operation 1- HB100E - EM - RE_1-Ex - Rev 0/

13 Manual VIPA System 100V Chapter 1 Basics Assembly dimensions Installation dimensions 0 mm 0 mm Installed and wired dimensions mm mm, mm mm, mm cm mm ca 0 mm HB100E - EM - RE_1-Ex - Rev 0/ 1-

14 Chapter 1 Basics Manual VIPA System 100V CPU 11x with EasyConn from VIPA 0 1 mm mm 11 mm mm mm cm mm mm cmmm 1- HB100E - EM - RE_1-Ex - Rev 0/

15 Manual VIPA System 100V Chapter 1 Basics Installation Guidelines General The installation guidelines contain information about the interference free deployment of System 100V systems There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation What means EMC? Electromagnetic digestibility (EMC) means the ability of an electrical device, to function error free in an electromagnetic environment without being interferenced res without interferencing the environment All System 100V components are developed for the deployment in hard industrial environments and fulfill high demands on the EMC Nevertheless you should project an EMC planning before installing the components and take conceivable interference causes into account Possible interference causes Electromagnetic interferences may interfere your control via different ways: Fields I/O signal conductors Bus system Current supply Protected earth conductor Depending on the spreading medium (lead bound or lead free) and the distance to the interference cause, interferences to your control occur by means of different coupling mechanisms One differs: galvanic coupling capacitive coupling inductive coupling radiant coupling HB100E - EM - RE_1-Ex - Rev 0/ 1-

16 Chapter 1 Basics Manual VIPA System 100V Basic rules for EMC In the most times it is enough to take care of some elementary rules to guarantee the EMC Please regard the following basic rules when installing your PLC Take care of a correct area-wide grounding of the inactive metal parts when installing your components - Install a central connection between the ground and the protected earth conductor system - Connect all inactive metal extensive and impedance-low - Please try not to use aluminum parts Aluminum is easily oxidizing and is therefore less suitable for grounding When cabling, take care of the correct line routing - Organize your cabling in line groups (high voltage, current supply, signal and data lines) - Always lay your high voltage lines and signal res data lines in separate channels or bundles - Route the signal and data lines as near as possible beside ground areas (eg suspension bars, metal rails, tin cabinet) Proof the correct fixing of the lead isolation - Data lines must be laid isolated - Analog lines must be laid isolated When transmitting signals with small amplitudes the one sided laying of the isolation may be favorable - Lay the line isolation extensively on a isolation/protected earth conductor rail directly after the cabinet entry and fix the isolation with cable clamps - Make sure that the isolation/protected earth conductor rail is connected impedance-low with the cabinet - Use metallic or metalized plug cases for isolated data lines In special use cases you should appoint special EMC actions - Wire all inductivities with erase links that are not addressed by the System 100V modules - For lightening cabinets you should prefer incandescent lamps and avoid luminescent lamps Create a homogeneous reference potential and ground all electrical operating supplies when possible - Please take care for the targeted employment of the grounding actions The grounding of the PLC is a protection and functionality activity - Connect installation parts and cabinets with the System 100V in star topology with the isolation/protected earth conductor system So you avoid ground loops - If potential differences between installation parts and cabinets occur, lay sufficiently dimensioned potential compensation lines 1- HB100E - EM - RE_1-Ex - Rev 0/

17 Manual VIPA System 100V Chapter 1 Basics Isolation of conductors Electrical, magnetic and electromagnetic interference fields are weakened by means of an isolation, one talks of absorption Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground Hereby you have to make sure, that the connection to the protected earth conductor is impedance-low, because otherwise the interference currents may appear as interference cause When isolating cables you have to regard the following: If possible, use only cables with isolation tangle The hiding power of the isolation should be higher than 0% Normally you should always lay the isolation of cables on both sides Only by means of the both-sided connection of the isolation you achieve a high quality interference suppression in the higher frequency area Only as exception you may also lay the isolation one-sided Then you only achieve the absorption of the lower frequencies A one-sided isolation connection may be convenient, if: - the conduction of a potential compensating line is not possible - analog signals (some mv res µa) are transferred - foil isolations (static isolations) are used With data lines always use metallic or metalized plugs for serial couplings Fix the isolation of the data line at the plug rack Do not lay the isolation on the PIN 1 of the plug bar! At stationary operation it is convenient to de-isolate the isolated cable interruption free and lay it on the isolation/protected earth conductor line To fix the isolation tangles use cable clamps out of metal The clamps must clasp the isolation extensively and have well contact Lay the isolation on an isolation rail directly after the entry of the cable in the cabinet Lead the isolation further on to the System 100V module and don't lay it on there again! Please regard at installation! At potential differences between the grounding points, there may be a compensation current via the isolation connected at both sides Remedy: Potential compensation line HB100E - EM - RE_1-Ex - Rev 0/ 1-

18 Chapter 1 Basics Manual VIPA System 100V 1-10 HB100E - EM - RE_1-Ex - Rev 0/

19 Manual VIPA System 100V Chapter Hardware description and deployment Chapter Hardware description and deployment Overview This chapter contains every information for the deployment of the analog expansion module of the System 100V Every Micro-PLC CPU has an interface for backplane bus connectors This allows to connect System 100V expansion modules and modules of the System 00V family Content Topic Page Chapter Hardware description and deployment -1 Installation - Wiring the analog signals - Structure - Project engineering - Analog value representation -1 Diagnostic data -0 Technical Data - HB100E - EM - RE_1-Ex - Rev 0/ -1

20 Chapter Hardware description and deployment Manual VIPA System 100V Installation General things to assembly and dismantling System 100V modules are clipped at a mm standard norm profile rail For dismantling, you have to pull the locker downwards with a screwdriver and lift the module up from the head rail Dismantling Assembly of analog modules At deployment of expansion modules you have to fix the delivered bus coupler at the head rail before the assembly System 100V CPU 11x System 100V - Expansion module System 00V - Periphery Plug in your System 100V CPU 11x until it snaps into position at the right side of the bus coupler R RUN CPU 11 DI 1(0)xDCV DI 1(0)xDCV, 0,A DI xdcv DI xdcv DO xdcv DO xdcv S PW SF FC MC STOP MRST M P I MMC DCV P1 P X1 X 0 0 L+ M PE VIPA 11-BL01 AB I I0 L+ 0 1 F 1 I0 L+ 0 1 F 1 I0 - HB100E - EM - RE_1-Ex - Rev 0/

21 Manual VIPA System 100V Chapter Hardware description and deployment Now you plug your System 100V expansion module left-justified System 100V CPU 11x System 100V - Expansion module System 00V - Periphery R S PW SF FC MC RUN STOP MRST M P I CPU 11 DI 1(0)xDCV DI 1(0)xDCV, 0,A MMC DCV P1 P X1 X 0 0 L+ M PE VIPA 11-BL01 AB DI xdcv DI xdcv DO xdcv DO xdcv X X X X I I0 L+ 0 1 F 1 I0 L+ 0 1 F 1 I0 EM 1 AIx1Bit X1 1 I0 X VIPA 1-EE00 AI1/AOx1Bit X L+ 1 SF I0 Repeat this procedure with further expansion modules by connecting them via a bus coupler to the right side Cabling Take a fitting screwdriver and push the cage clamp in the rectangular opening to the back, then insert the cable into the round opening The cage clamp locks securely by removing the screwdriver HB100E - EM - RE_1-Ex - Rev 0/ -

22 Chapter Hardware description and deployment Manual VIPA System 100V Wiring the analog signals Cables for analog signals For analog signals you have to use isolated cables to reduce interference The cable screening should be grounded at both ends If there are differences in the potential between the cable ends, there may occur a potential compensating current that could disturb the analog signals In this case you should ground the cable screening only at one end Connecting test probes The analog input modules provide variant connecting possibilities for: Current sensor Voltage senor Resistance thermometer, Resistors (Pt, Ni, R) Connecting current sensors Current sensors as wire or wire measuring transducer Please regard that the measuring transducers have to be provided external Using wire transducers an external power supply should be looped in Please install short circuits at non-used inputs by connecting the positive contact with the channel ground Bridging cannel ground and M ANA is recommended The following picture illustrates the connection of and wire measuring transducers at channel 0: X1 AI0 U AI0 I AI0 M AI1 U AI1 I AI1 M AI U AI I AI M 10 - wire + DCV = X1 AI0 U AI0 I AI0 M AI1 U AI1 I AI1 M AI U AI I AI M 10 M L+ M + wire - X X AI AI M 1 L+ R M ANA AI AI M 1 L+ R M ANA 10 M 10 M - HB100E - EM - RE_1-Ex - Rev 0/

23 Manual VIPA System 100V Chapter Hardware description and deployment Connecting voltage sensors The following figure shows the connection of voltage sensors: X 1 10 L+ M X1 AI0 U AI0 M Bus Logic ADU AI1 U AI1 M AI U 10 AI M Connecting resistance thermometer and sensors The following figure shows the connection of resistance thermometer and sensors: X 1 10 L+ M AI R AI M Bus Logic ADU Wiring of the analog outputs Loads and actors may be supplied with voltage or current by the analog part Please take always care of the correct polarity when connecting actuators! Please leave the output pins of not used channels disconnected and configure the output type of the channel to "deactivated" AO U AO I AO M AO U AO I AO M U I U I HB100E - EM - RE_1-Ex - Rev 0/ -

24 Chapter Hardware description and deployment Manual VIPA System 100V Structure Order data AI xu/i, AI 1/AO x1bit VIPA 1-EE00 Description Properties This module has analog inputs and analog outputs that may be configured individually The module occupies a total of Byte of input and Byte of output data in the periphery area Galvanic isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers Analog inputs U/I, 1 Analog input Pt, Ni, R and Analog outputs In-/Outputs with individually configurable functions Channel 0 to suitable for encoder with input ranges of: voltage ±10V, 1 V, 0 10V current ±0mA, 0mA or 0 0mA Channel suitable for encoder with input ranges of: Pt100, Pt1000, NI100, NI1000 and resistant measuring 00Ω, 000Ω Channel to suitable for actuators with output ranges of: ±10V, 1 V, 0 10V, ±0mA, 0 0mA or 0mA VIPA 1-EE00 Position X1 Position X Position X Position X AI x1bit not used AI 1x1Bit not used AO x1bit EM 1 AIx1Bit X1 1 I0 AI1/AOx1Bit X L+ 1 SF I0 X VIPA 1-EE00 - HB100E - EM - RE_1-Ex - Rev 0/

25 Manual VIPA System 100V Chapter Hardware description and deployment Status indicator Pin assignment x Analog inputs U/I X EM 1 AIx1Bit X1 1 I0 VIPA 1-EE00 Pin X Assignment nc Voltage measuring Channel 0 Current measuring Channel 0 Ground Channel 0 Voltage measuring Channel 1 Current measuring Channel 1 Ground Channel 1 Voltage measuring Channel Current measuring Channel Ground Channel 1x Analog input (Pt, Ni, R) x Analog outputs (U/I) LED L+ SF Description LED (green) Power supply on and CPU is start up Sum error LED (red) turned on as soon as a channel error is detected res an entry in the diagnostic bytes happened AI1/AOx1Bit X L+ 1 SF I0 Pin X 1 10 Assignment DC V supply voltage Pt, Ni, R - Channel Ground Channel Voltage output Channel Current output Channel Ground Channel Voltage output Channel Current output Channel Ground Channel Ground Supply voltage HB100E - EM - RE_1-Ex - Rev 0/ -

26 Chapter Hardware description and deployment Manual VIPA System 100V Circuit diagram AI 1 X1 X1 X X AIx1Bit AIx1Bit AI1/AOx1Bit AI1/AOx1Bit 1 1 AI V CH0 A CH0 V CH1 AI A CH1 AO 1 L+ Pt, NI, R MANA U U CH AI CH AO 1 L+ MANA I Pt, NI, R CH CH 10 V CH 10 A CH 10 M CH 10 M I CH Schematic diagram V-Bus Input / Output µp D A Mux Ix 10 AI0 U AI0 I Channel 0 AI0 M AI1 U AI1 I Channel 1 AI1 M AI U AI I Channel AI M AI R M ANA Channel AI D D AO U AO I A Channel AO M AO U AO I A Channel AO M AO - HB100E - EM - RE_1-Ex - Rev 0/

27 Manual VIPA System 100V Chapter Hardware description and deployment Project engineering Approach The project engineering of a System 100V takes place in the Siemens SIMATIC manager by including of the System 100V GSD file VIPA_11xgsd from VIPA After inclusion of the GSD file and refreshing the hardware catalog, besides of each System 100V CPU, every expansion and System 00V module, which may be connected, may be found To be compatible with the Siemens SIMATIC manager, you have to execute the following steps: Project the Profibus-DP master system with CPU 1-DP (ES 1-AF0) Please use for the project engineering of the CPUs starting from Firmware V 0 the CPU ES-1-AF0 V1 from Siemens Insert the Profibus slave VIPA_CPU11x with address 1 Place your CPU 11x at slot 0 of the slave system More about project of a System 100V CPU engineering may be found at the manual HB100_CPU at "Deployment CPU 11x" After you have configured your CPU, the expansion modules are placed by choosing the module with the order number 1-EE00 from the hardware catalog and dropping it to the slot below of the CPU Note! Every analog module occupies one slot! Maximum analog modules may be connected (max modules at VIPA 11-BL) HB100E - EM - RE_1-Ex - Rev 0/ -

28 Chapter Hardware description and deployment Manual VIPA System 100V Addressing The addressing is accessible via double click on the expansion module Here you predefine start addresses for each module Data input/ data output range Data input range: During the measuring, the measuring values are stored in the data input area with the following assignment: Byte Bit Bit 0 0 High-Byte channel 0 1 Low-Byte channel 0 High-Byte channel 1 Low-Byte channel 1 High-Byte channel Low-Byte channel High-Byte channel Low-Byte channel Data output range: For output of the data you set a value in the data output area Byte Bit Bit 0 0 High-Byte channel 1 Low-Byte channel High-Byte channel Low-Byte channel -10 HB100E - EM - RE_1-Ex - Rev 0/

29 Manual VIPA System 100V Chapter Hardware description and deployment Parameter data 1Byte of parameter data are available for the configuration These parameters are stored in non-volatile memory and are available after the unit has been powered off By using the SFC "WR_PARM" you may alter the parameterization in the module during runtime The time needed until the new parameterization is valid can last up to 0ms During this time, the measuring value output is FFFFh The following table shows the structure of the parameter data: Parameter area: Byte Bit Bit 0 Default 0 Wire break recognition channel 0 00h Bit 0: 0 = deactivated 1 = activated Wire break recognition channel 1 Bit 1: 0 = deactivated 1 = activated Wire break recognition channel Bit : 0 = deactivated 1 = activated Wire break recognition channel Bit : 0 = deactivated 1 = activated Bit, : reserved Diagnostic alarm Bit : 0 = diagnostic alarm inhibited 1 = diagnostic alarm enabled Bit : reserved 1 Bit 0: reserved 00h CPU-Stop reaction for channel Bit : 0 = Set replacement value *) 1 = Store last value CPU-Stop reaction for channel Bit : 0 = Set replacement value *) 1 = Store last value Bit, : reserved Function-no channel 0 (see table input ranges) h Function-no channel 1 (see table input ranges) h Function-no channel (see table input ranges) h Function-no channel (see table input ranges) 01h Channel 0: interference frequency suppression (see table) 00h Channel 1: interference frequency suppression (see table) 00h Channel : interference frequency suppression (see table) 00h Channel : interference frequency suppression (see table) 00h 10 Function-no channel (see table output ranges) 0h 11 Function-no channel (see table output ranges) 0h 1 High-Byte replacement value channel 00h 1 Low-Byte replacement value channel 00h 1 High-Byte replacement value channel 00h 1 Low-Byte replacement value channel 00h *) If you want to get 0A res 0V as output value at CPU-STOP, you have to set the following replacement values at current output (0mA) res voltage output (1V): E00h for the S format from Siemens HB100E - EM - RE_1-Ex - Rev 0/ -11

30 Chapter Hardware description and deployment Manual VIPA System 100V Parameter Wire break recognition Via the Bits 0 and of Byte 0, the wire break recognition is activated for the input channels The wire break recognition is only available for the current measuring range of 0mA and at (thermo) resistance measuring A wire break is recognized when the current input during current measuring sinks under 11mA res when the resistance at (thermo) resistance measuring reaches infinite This causes an entry in the diagnosis area and is shown via the SF-LED If a diagnostic alarm is activated, a diagnosis message is sent to the superordinated system Diagnostic alarm With the help of Bit of Byte 0, you may release the diagnostic alarm In case of an error like eg wire break, the superordinated system receives record 0 (Byte) For an extended diagnosis you may then call record 1 (1Byte) More detailed information may be found below at "Diagnostic data" CPU-Stop reaction and replacement value With Bit and of Byte 1 and Byte 1 1 you may set the reaction of the module at CPU-Stop for every output channel Via Byte 1 1 you predefine a replacement value for the output channel as soon as the CPU switches to Stop By setting Bit res, the last output value remains in the output at CPU- Stop A reset sets the replacement value Function-no Here you set the function-no of your measuring res output function for every channel Please see the according table next page Interference frequency suppression Structure interference frequency suppression: Byte Bit Bit 0 Default Bit 0: reserved Bit, : 00h 00 0Hz 01 0Hz 10 00Hz -1 HB100E - EM - RE_1-Ex - Rev 0/

31 Manual VIPA System 100V Chapter Hardware description and deployment Function-no assignment The assignment of a function-no to a certain channel happens during parameterization The function-no 00h does not influence the function-no stored in the permanent parameterization data By entering FFh you may deactivate the concerning channel The following tables list all functions that are supported by the depending channel You may find the connection type mentioned under "connection" at the "circuit diagram" above Note! When exceeding the overdrive region, the value FFFh () is thrown, at underrun of the underdrive region the value is 000h (-) Input range (channel 0 ) No Function Measuring range / representation Connection 00h Does not affect permanently stored configuration data Dh Voltage 0 10V Siemens S format (two s complement) -1 11V / 11V= End overdrive region (11) 010V= nominal range (0) (1) Ah Voltage 1 V Siemens S format (two s complement) h Voltage ±10V Siemens S format (two s complement) EH Ch Dh FFh Current 0 0mA Siemens S format (two s complement) Current ±0mA Siemens S format (two s complement) Current 0mA Siemens S format (two s complement) Channel not active (turned off) -1V= End underdrive region (-) 0 0V / 0V= End overdrive region (11) 1V= nominal range (0) 00V= End underdrive region (-) ±11V / 11V= End overdrive region (11) -1010V= nominal range (-) -11V= End underdrive region (-1) -1 1mA / 1mA = End overdrive region (11) 00mA = nominal range (0) -1mA = End underdrive region (-) ±1mA / 1mA = End overdrive region (11) -00mA = nominal range (-) -1mA = End underdrive region (-1) 11+1mA / 1mA = End overdrive region (11) 0mA = nominal range (0) 11mA = End underdrive region (-) (1) (1) () () () HB100E - EM - RE_1-Ex - Rev 0/ -1

32 Chapter Hardware description and deployment Manual VIPA System 100V Input range (channel ) No Function Measuring range / representation Conn 00h Does not affect permanently stored configuration data 01h Pt100 in wire mode C / (, ) in units of 1/10 C, two s complement 0h Pt1000 in wire mode C / (, ) in units of 1/10 C, two s complement 0h NI100 in wire mode C / (, ) in units of 1/10 C, two s complement 0h NI1000 in wire mode C / (, ) in units of 1/10 C, two s complement 0h Resistance measurement 00Ohm wire 0 00Ω / 0Ω = End overdrive region (11) 0 00Ω = nominal range (0) (, ) 0h FFh Resistance measurement 000Ohm wire Channel not active (turned off) Output range (channel, channel ) no underdrive region available 0 000Ω / Ω = End overdrive region (11) 0 000Ω = nominal range (0) no underdrive region available No Function Output range Conn 00h Does not affect permanently stored configuration data 0h Voltage ±10V Siemens S format (two s complement) ±11V 11V= End overdrive region (11) -10V10V = nominal range (-) () 0Ah 0Dh 0Bh 0Ch 0Eh FFh Voltage 1V Siemens S format (two s complement) Voltage 010V Siemens S format (two s complement) Current ±0mA Siemens S format (two s complement) Current 0mA Siemens S format (two s complement) Current 00mA Siemens S format (two s complement) Channel not active (turned off) -11 = End underdrive region (-1) 00V 0V = End overdrive region (11) 1V = nominal range (0) 0V = End underdrive region (-1) 011V 11V= End overdrive region (11) 010V = nominal range (0) no underdrive region available ±ma ma = End overdrive region (11) -00mA = nominal range (-) -ma = End underdrive region (-1) 01mA 1mA = End overdrive region (11) 0mA = nominal range (0) 0mA = End underdrive region (-1) 0mA ma = End overdrive region (11) 00mA = nominal range (0) no underdrive region available (, ) () () () () () Note! When exceeding the predefined range, 0V res 0A is shown as value! -1 HB100E - EM - RE_1-Ex - Rev 0/

33 Manual VIPA System 100V Chapter Hardware description and deployment Analog value representation General As soon as a measuring value exceeds the overdrive res underdrive range, the following value is returned: Measuring value > Overdrive range: (FFFh) Measuring value < Underdrive range: - (000h) At parameterization error or de-activated analog part the measuring value (FFFh) is returned When leaving the defined range during analog output 0V respectively 0A is issued In the following all measuring ranges are specified, which are supported by the analog part With the formulas it may be converted between measuring and analog value Numeric notation in Siemens S format The analog values are represented in two s complement format Analog value High-Byte Low-Byte Bit number Bit + sign SG Relevant output value X* X X X * The lowest value irrelevant bits of the output value are marked with "X" Algebraic sign bit (SG) Bit 1 serves as algebraic sign bit Here is: Bit 1 = "0" positive value Bit 1 = "1" negative value HB100E - EM - RE_1-Ex - Rev 0/ -1

34 Chapter Hardware description and deployment Manual VIPA System 100V Voltage measuring range +/-10V Formulas for the conversion: Value = U, 10 U = Value U: voltage, Value: decimal value 10 +/-10V dez hex Range > 11 FFFh Overflow 11V 11 EFFh Overdrive range 10V C00h Nominal range -10V - 00h -11V h < -11V - FFFh Underflow Underdrive range Voltage measuring range 010V Formulas for the conversion: Value = U, 10 U = Value U: voltage, Value: decimal value V dez hex Range > 11 FFFh Overflow 11V 11 EFFh Overdrive range 10V C00h Nominal range 0V 0 0-1V - ED00h < -1V - 000h Underflow Nominal range Voltage measuring range 1V Formulas for the conversion: U 1 Value =, U = Value + 1 U: voltage, Value: decimal value 1V dez hex Range >,0V FFFh Overflow,0V 11 EFFh Overdrive range V C00h Nominal range 1V 0 0-0,V - ED00h < -0,V - 000h Underflow Nominal range -1 HB100E - EM - RE_1-Ex - Rev 0/

35 Manual VIPA System 100V Chapter Hardware description and deployment Current measuring range +/-0mA Formulas for the conversion: Value = I, 0 0 I = Value I: current, Value: decimal value +/-0mA dez hex Range > ma FFFh Overflow ma 11 EFFh Overdrive range 0mA C00h Nominal range -0mA - 00h -ma h < -ma - 000h Underflow Underdrive range Current measuring range 00mA Formulas for the conversion: Value = I, 0 I = Value I: current, Value: decimal value 0 00mA dez hex Range > ma FFFh Overflow ma 11 EFFh Overdrive range 0mA C00h Nominal range 0mA 0 0 -ma - ED00h < -ma - 000h Underflow Underdrive range Current measuring range 0mA Formulas for the conversion: I Value =, 1 I = Value + I: current, Value: decimal value 1 0mA dez hex Range > 1mA FFFh Overflow 1mA 11 EFFh Overdrive range 0mA C00h Nominal range ma mA - ED00h < 11mA - 000h Underflow Underdrive range HB100E - EM - RE_1-Ex - Rev 0/ -1

36 Chapter Hardware description and deployment Manual VIPA System 100V Resistance measurement 000Ω Formulas for the conversion: R Value =, R = Value R: resistance value, Value: decimal value 00Ω dez hex Range > 0Ω FFFh Overflow 0Ω 11 EFFh Overdrive range 00Ω C00h Nominal range 0Ω 0 0 (negative values physically not possible) Underdrive range Resistance measurement 0000Ω Formulas for the conversion: R Value =, 000 R = value R: resistance value, Value: decimal value Ω dez hex Range >,Ω FFFh Overflow,Ω 11 EFFh Overdrive range 000Ω C00h Nominal range 0Ω 0 0 (negative values physically not possible) Underdrive range -1 HB100E - EM - RE_1-Ex - Rev 0/

37 Manual VIPA System 100V Chapter Hardware description and deployment Resistance thermometer With Pt100, Pt1000 or Ni100, Ni1000 the temperature is directly shown with the adjusted unit Here applies: 1 Digit = 01 temperature unit Measuring range in C (1digit=0,1 C) Unit Range dez hex >1000,0 FFFh Overflow 1000, h Overdrive range Pt100, Pt1000 standard 0,0-00, h F0h Nominal range -,0-0 Fh < -,0-000h Underflow Underdrive range Measuring range in C (1digit=0,1 C) Unit Range dez hex >1,00 FFFh Overflow 1, CCh Overdrive range Pt100, Pt1000 klima 10,00-10, Ch D10h Nominal range -1, CCh < -1,00-000h Underflow Underdrive range Measuring range in C (1digit=0,1 C) Unit Range dez hex >,0 FFFh Overflow,0 0 Bh Overdrive range Ni100, Ni1000 LG-Ni 1000 standard 0,0-0, Ch FDAh Nominal range -10,0-100 FBEh < -10,0-000h Underflow Underdrive range Measuring range in C (1digit=0,1 C) Unit Range dez hex >,0 FFFh Overflow,0 00 Ch Overdrive range Ni100, Ni1000 klima 0,0-0, Ah E0h Nominal range -10, DFCh < -10,0-000h Underflow Underdrive range HB100E - EM - RE_1-Ex - Rev 0/ -1

38 Chapter Hardware description and deployment Manual VIPA System 100V Diagnostic data Overview The analog module has diagnostics functions The following errors may cause a diagnostics: Error in the project engineering res parameterization Wire break at current measuring Measuring range overflow Measuring range underflow Wire break at current output res short circuit at voltage output Evaluate diagnosis When you enable the diagnostic alarm in Byte 0 of the parameter area, modules will transfer record set 0 to the superordinated system when an error is detected At present diagnosis, the CPU interrupts the user application and branches into the OB This OB gives you detailed diagnostic data via the SFCs 1 and when programmed correctly After having processed the OB, the user application processing is continued Until leaving the OB, the data remain consistent The diagnostic data uses 1byte and are stored in the record sets 0 and 1 of the system data area Record set 0 Record set 0 has a predefined content and a length of Byte The content of the record set may be read in plain text via the diagnostic window of the CPU Record set 0 (Byte 0 to ): Byte Bit Bit 0 Default 0 Bit 0: Module malfunction Bit 1: reserved Bit : External error Bit : Channel error present Bit : External supply voltage is missing Bit, : reserved Bit : Wrong parameters in the module 00h 1 Bit 0: Module class 0101 Analog module Bit : Channel information present Bit : reserved 1h reserved 00h reserved 00h -0 HB100E - EM - RE_1-Ex - Rev 0/

39 Manual VIPA System 100V Chapter Hardware description and deployment Record set 1 The record set 1 contains the Byte of record set 0 and additional Byte module specific diagnostic data The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit Bit 0 Default 0 Content record set 0 (see page before) - Bit 0: Channel type h 0h: Digital input 1h: Analog input h: Digital output h: Analog output h: Analog in-/output Bit : reserved Bit 0: Number of diagnostic bits of the module 0h per channel Bit 0: Number of identical channels of a 0h module Bit 0: Channel error Channel 0 00h Bit 1: Channel error Channel 1 Bit : Channel error Channel Bit : Channel error Channel Bit : Channel error Channel Bit : Channel error Channel Bit, : reserved Bit 0: Wire break Channel 0 00h Bit 1: Parameterization error Channel 0 Bit : Measuring range underflow Channel 0 Bit : Measuring range overflow Channel 0 Bit : Wire break Channel 1 Bit : Parameterization error Channel 1 Bit : Measuring range underflow Channel 1 Bit : Measuring range overflow Channel 1 Bit 0: Wire break Channel 00h Bit 1: Parameterization error Channel Bit : Measuring range underflow Channel Bit : Measuring range overflow Channel Bit : Wire break Channel Bit : Parameterization error Channel Bit : Measuring range underflow Channel Bit : Measuring range overflow Channel 10 Bit 0: Wire break at current output res short circuit 00h at voltage output Channel Bit 1: Parameterization error Channel Bit, : reserved Bit : Wire break at current output res short circuit at voltage output Channel Bit : Parameterization error Channel Bit, : reserved 11 reserved 00h HB100E - EM - RE_1-Ex - Rev 0/ -1

40 Chapter Hardware description and deployment Manual VIPA System 100V Technical Data Electrical Data VIPA 1-EE00 Number of Current-/Voltage input Number of resistance input 1 Number of outputs Length of cable: shielded 00m Voltages, Currents, Potentials Supply voltage DC V - reverse polarity protection yes Constant current for resistance-type 1mA sensor Isolation - channels / backplane bus yes - channel / power supply of the electronic - between the channels yes no Permitted potential difference - between the inputs (U CM ) - between the inputs and M INTERNAL (U ISO ) DC11V DCV/AC0V Isolation tested with DC 00V Current consumption - from the backplane bus 0mA - from the power supply L+ ma (no load) Power dissipation of the module W Analog value calculation input Conversion time/resolution (per channel) Measuring principle SAR (Successive approximation) Parameterizable yes Conversion rate (Hz) Integration time (ms) 1 0 Basic conversion time (ms) ms/channel Resolution (Bit) incl overrange 1Bit Interference frequency suppression for frequency f1 (Hz) Basic execution time of the module, in nxms ms (all channels enabled) Smoothing of the measured values none Analog value calculation output channels Resolution (incl overrange) ±10V, ±0mA 11Bit + sign 0mA, 1 V 11Bit 0 10V, 0 0mA 11Bit Conversion time (per channel) 1ms Settling time - impedance load 0ms - capacitive load 10ms - inductive load 10ms continued - HB100E - EM - RE_1-Ex - Rev 0/

41 Manual VIPA System 100V Chapter Hardware description and deployment continue Suppression of interference, limits of error input channels Noise suppression for f=n x (f1 ±1%) (f1=interference frequency, n=1,,) Common-mode interference > 0dB (U CM < V) Series-mode noise (peak value of noise > 0dB < nominal value of input range Crosstalk between the inputs > 0dB Operational limit (only valid to 10W/s) (in the entire temperature range, referring to input range) Measuring range Tolerance voltage input 1 V ±0% 0 10V ±0% ±10V ±0% current input ±0mA ±0% 0 0mA ±0% 0mA ±0% Resistors 0 00Ω, 0 kω ±0% Resistance thermometer Pt100, Pt1000 ±0% Ni100, Ni1000 ±10% Basic error limit (only valid to 10W/s) (during temperature is C, referring to input range) Measuring range Tolerance Voltage input 1 V ±0% 0 10V ±0% ±10V ±0% Current input ±0mA ±0% 0 0mA ±0% 0mA ±0% Resistors 0 00Ω, 0 kω ±0% Resistance thermometer Pt100, Pt1000 ±0% Ni100, Ni1000 ±0% Temperature error (with reference to the input range) ±000%/K Linearity error (with reference to the input range) ±00% Repeatability (in steady state at C referred to the input range) ±00% Suppression of interference, limits of error output channels Crosstalk between the outputs > 0dB Operational limit (in the entire temperature range, referring to output range) Measuring range Tolerance Voltage output 1 V ±0% 0 10V ±0% ±10V ±0% Current output ±0mA ±0% 0 0mA ±0% 0mA ±0% continued HB100E - EM - RE_1-Ex - Rev 0/ -

42 Chapter Hardware description and deployment Manual VIPA System 100V continue Basic error limit (during temperature is C, referring to output range) Measuring range Tolerance Voltage output 1 V ±0% 0 10V ±0% ±10V ±0% Current output ±0mA ±0% 0 0mA ±0% 0mA ±0% Temperature error ±001%/K (with reference to the output range) Linearity error ±01% (with reference to the output range) Repeatability (in steady state at C ±00% referred to the output range) Output ripple; ±00% range 0 to 0kHz (referred to output range) States, Alarms, Diagnosis Diagnosis alarm parameterizable Diagnosis functions - Sum error monitor red LED (SF) - Diagnostic information readable possible Substitute value can be applied yes Data for choosing an encoder Voltage input ±10V, 1 V, 0 10V 10kΩ Current input ±0mA, 0 0mA, 0mA 110Ω Resistors 000Ω, 0kΩ 10MΩ Resistance thermometer Pt100, Pt1000, Ni100, Ni MΩ Maximum input voltage for voltage 0V input (destruction limit) Maximum input current for current 0mA input (destruction limit) Connection of the sensor For measuring voltage yes For measuring current as wire transmitter possible with external power supply as wire transmitter yes For measuring resistance with conductor connection yes Characteristic linearization for RTD Pt100, Pt1000, Ni100, Ni1000 Unit for temperature measurement C continued - HB100E - EM - RE_1-Ex - Rev 0/

43 Manual VIPA System 100V Chapter Hardware description and deployment continue Data for choosing an actuator Output ranges (rated values) Voltage 1 V, 0 10V, ±10V Current 0mA, 0 0mA, ±0mA Load resistance (in nominal range of the output) At voltage outputs min 1kΩ - capacitive load max 1µF At current output max 00Ω - Inductive load max 10mH Voltage outputs Short-circuit protection yes Short-circuit current max 0mA Current outputs No-load voltage max 1V Destruction limit against voltages/currents applied from outside Voltage at outputs to M ANA max 1V (0V for 10s) Current limited internal up to 0V Connection of actuators for voltage output conductor connection for current output conductor connection Parameter data Input data Byte (1 Word per channel) Output data Byte (1 Word per channel) Parameter data 1Byte Diagnostic data 1Byte Dimensions and weight Dimensions (WxHxD) in mm 101xxmm Weight 1g HB100E - EM - RE_1-Ex - Rev 0/ -

44 Chapter Hardware description and deployment Manual VIPA System 100V - HB100E - EM - RE_1-Ex - Rev 0/

45 Manual VIPA System 100V Index Appendix A Index 1 1-EE00 - A Actuator - Addressing -10 Analog value representation -1 Assembly dimensions 1- B Basics System 100V 1- C Circuit diagram - Conversion -1 Core cross-section 1- Current sensor - D Diagnostic data -0 Dimensions 1- E EMC 1- Basic rules 1- Environmental conditions 1- F Function-no -1 I Installation - Installation dimensions 1- Installation guidelines 1- Interference influences 1- Isolation of conductors 1- N Numeric notation -1 P Parameter -11 Project engineering - R Resistance thermometer - Resolution -1 S Safety Information 1- Schematic diagram - Signal lines - Structure - System overview 1- T Technical Data - V Voltage sensor - W Wire break recognition -1 HB100E - EM - RE_1-Ex - Rev 0/ A-1

46 Index Manual VIPA System 100V MStich A- HB100E - EM - RE_1-Ex - Rev 0/