50 YEARS+ A brand of the. IBAR (EMEA) LIMITED Castle Mills Aynam Road Kendal Cumbria LA9 7DE UK

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1 IBAR (EMEA) LIMITED Castle Mills Aynam Road Kendal Cumbria LA9 7DE UK 50 EARS+ Established 966 t. +44 (0) e. A brand of the

IP68 Cast Resin Busbar System RESINBAR s range of power distribution busbar has been developed to meet the growing demands of the critical power industry.

Our highly skilled engineering teams and applications engineers can tailor a solution to meet even the most demanding requirements.

2 IP68 Cast Resin Busbar System RESINBAR s range of power distribution busbar has been developed to meet the growing demands of the critical power industry. Each system employs innovative designs which improve performance and reduce costs. We have invested in the best available technologies to ensure our finished product is of the highest quality. Our highly skilled engineering teams and applications engineers can tailor a solution to meet even the most demanding requirements. RESINBAR employs more than 50 years of leading-edge experience incorporating all the quality, reliability and innovation for which our group is renowned. All RESINBAR product is manufactured within the UK to the latest British Standards (BS EN ). RESINBAR is an arrangement of Copper (CC) or Aluminium (CA) busbars which are fully encapsulated within an specialist IP68 rated composite epoxy resin. Feeder Busbar The RESINBAR formulated epoxy resin system provides both mechanical strength and electrical insulation to the busbars and additionally provides for enhanced environmental, fire and chemical resistance making the system suitable for use outside, in arduous environments and as part of a life safety system. RESINBAR employs the very latest patented technologies in vacuum composite mixing to ensure a highly uniform and homogenous mix which is flame retardant and self extinguishing and offers high levels of resitance to fire, water, humidity and chemicals. Distribution Busbar Testing / Certification The RESINBAR product has undergone extensive testing which has been independently certified by Intertek to ASTA standards and in accordance with IEC / BS EN The system has been independantly tested for ingress protection (IP68), impact resistance (IK0), short-circuit withstand, heat-rise, flame propagation (IEC ) and fire penetration (ISO 834-). Additionally the busbar trunking system has been independently tested for resistance to major Seismic events (Richter magnitude ). T E S T I N G INTERTEK & C E R T I F I O N I C AT There are many applications which require the ability to move large amounts of power; the most common of which is the feeding of power between transformers and low voltage switchboards and then further subdistribution. Adding tapping slots along the length of the busbar allows for multiple load centres to be serviced from a single run. Tapping slots can be populated on install or at a later date (busbar must be isolated). RESINBAR s range provides a high-power feeder busbar solution with busbar ratings ranging from 000A up to 6300A. Each rating type can be supplied with between 3 and 6 conductive bars. Configurations are available for 3-phase, 3-phase and neutral, integral protected earth and optional double rated neutral. 3 Above: RESINBAR CC joint (prior to resin encapsulation)

3 Technical Overview CC (Copper Conductor) Technical Overview CA (Aluminium Conductor) Rated Current in [A] Rated Current in [A] Rated operating voltage Rated insulation voltage Frequency Casing material Conductor arrangement Conductor profile Conductor material Conductor surface treatment Conductor Insulation Ue [V] Ui [V] f [z] IP Fire / to 4 ours dependant on rating Quartz / Epoxy Resin Straight Rect. Full radius corner CU (99.9) BSEN360 Plain (Tinned optional) As Casing Rated operating voltage Rated insulation voltage Frequency Casing material Conductor arrangement Conductor profile Conductor material Conductor surface treatment Conductor Insulation Ue [V] Ui [V] f [z] IP Fire / ours Quartz / Epoxy Resin Straight Rect. Full radius corner Electrical Grade 60A Plain (Tinned optional) As Casing Dimensions Casing Overall Width (3/4/5/6) [mm] 90/90/ 90/90/ 90/90/ 90/90/ 90/90/ 90/90/ 90/90/ 00/00/ 00/00/ 00/00/ 0/40 0/40 0/40 0/40 0/40 0/40 0/40 0/40 0/40 0/40 Casing Overall eight [mm] Conductor dimensions W x D [mm] 40x6 60x6 75x6 00x6 50x6 00x6 50x6 x50x6 x00x6 x50x6 Conductor CSA CSA [mm] Weight (3 conductors) p [kg/m] Weight (4 conductors) p [kg/m] Weight (5 conductors) p [kg/m] Weight (6 conductors) p [kg/m] Dimensions Casing Overall Width (3/4/5/6) [mm] 90/90/ 90/90/ 90/90/ 90/90/ 90/90/ 00/00/ 00/00/ 00/00/ 00/00/ 0/40 0/40 0/40 0/40 0/40 0/40 0/40 0/40 0/40 Casing Overall eight [mm] TBC Conductor dimensions W x D [mm] 60x6 80x6 0x6 60x6 00x6 50x6 x00x6 x50x6 TBC Conductor CSA CSA [mm] TBC Weight (3 conductors) p [kg/m] TBC Weight (4 conductors) p [kg/m] TBC Weight (5 conductors) p [kg/m] TBC Weight (6 conductors) p [kg/m] TBC Fault Rating three-phase fault (s) three-phase fault single-phase fault (s) single-phase fault Rated short-time protection current (s) Rated short-time withstand current for protective fault circuit (s) protective circuit fault Ipk [ka] Ipk [ka] Ipk [ka] Fault Rating three-phase fault (s) three-phase fault single-phase fault (s) single-phase fault Rated short-time protection current (s) Rated short-time withstand current for protective fault circuit (s) protective circuit fault Ipk [ka] Ipk [ka] Ipk [ka]

4 Busbar Configurations 3 Pole Double Part Numbering Guide CF CM C EC EF Centre Feed Combination Custom End Cap End Feed E FB JP LE LF NR PF Expansion Fire Barrier Joint Pack Elbow Edgewise Elbow Flatwise Neutral Rotation Panel Flange PR SD SF TF T E F Phase Rotation Straight Distibution Straight Feeder Tee Flatwise Transformer Flange Offset Edgewise Offset Flatwise Conductor Type Code A = Aluminium C = Copper # Bars / Poles Part Variant Code ST3 = Standard 3M... ST = Standard M 5 Pole Single / Double 6 Pole Single / Double C C - 6-4P - SF - ST3 3 Pole Single 4 Pole Double Range Code C = Cast Resin Rating Code (A) 8 = 800Ạ.. 63 = 6300A Part Type Code SF = Straight Feeder... PF = Panel Flange Straight Lengths 4 Pole Single Straights are one of the most common parts of any trunking system. Custom lengths can be manufactured to suit each application requirement within the ranges below. Feeder type busbar is used for end to end transmission and distribution type incorporates tapping outlets for connection of tap off units. > Single Construction - Copper 000A to 300A, Aluminium 800A to 500A 90mm 00mm 0mm 40mm > Double Construction - Copper 4000A to 6300A, Aluminium 300A to 5000A Phase Configurations No. Poles Neutral % Isolated Earth % TP TP&N 4 00 % - TP&E 4-00 % TP&N 5 00 % - TP&N&E 5 00 % 00 % TP&N&E 6 00 % 00 % Standard lengths = 3m, m & m. Min. = 0.5m, Max. = 3m. W = 90/00/0/40mm W W 7 8

Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R

$com D:\Switchgear\Designs\IBAR\Development\C\Brochure\Combination Elbow 4P$ idw Flatwise Elbows Flatwise elbows are used to make directional changes

idw Flatwise Elbows Flatwise elbows are used to make directional changes

In addition to providing left and right elbows in standard 90 o it is

Flatwise Offsets Offsets are commonly used to avoid small obstructions and

The four variants of offset are edgewise left & right and flatwise left &

Single Construction - Copper 000A to 300A, Aluminium 800A to 500A Standard

& = 000mm Double Construction - Copper 4000A to 6300A, ± 0.

Standard & = 500mm, Min. & = 500mm, Max.

obstructions and Standard & (Combined) = 00mm Min. = 50mm, Max.

changes Standard & = 350mm, Min. & = 350mm, Max. & = 500mm Min.

= 600mm Standard & = 000mm Flatwise Tees Tee units are used to make

The tee units create a 90 o branch to accomodate multiple end supply

efficient way of creating a widespread distribution backbone.

Combination Elbows 9 A combination of a flatwise and an edgewise elbow

runs where two separate elbow units would be too large.

Copyright C 07 IBAR (EMEA) Ltd Each leg of the combination piece can vary

5mm for all dimensions unless otherwise stated Drawn by Designed by

$D:\Switchgear\Designs\IBAR\Development\C\Brochure\Edgewise Elbow Brochure.$

5 Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com D:\Switchgear\Designs\IBAR\Development\C\Brochure\Combination Elbow 4P CC4000A\CC4000A 4P Combination Elbow.idw Flatwise Elbows Flatwise elbows are used to make directional changes to busbar runs usually at 90 o to the direction of travel. In addition to providing left and right elbows in standard 90 o it is possible to have custom angles manufactured. Flatwise Offsets Offsets are commonly used to avoid small obstructions and obstacles that the use of two elbows would make inefficient. The four variants of offset are edgewise left & right and flatwise left & right. Single Construction - Copper 000A to 300A, Aluminium 800A to 500A Standard & = 350mm, Min. & = 300mm, Max. & = 000mm Double Construction - Copper 4000A to 6300A, ± 0.5mm for Aluminium all dimensions unless 300A otherwise stated to 5000A Standard & = 500mm, Min. & = 500mm, Max. & = 000mm Edgewise Offsets Offsets are commonly used to avoid small obstructions and obstacles that the use of two elbows would make inefficient. The four variants of offset are edgewise left & right and flatwise left & right. Standard & (Combined) = 00mm Min. = 50mm, Max. = 700mm Edgewise Elbows Edgewise elbows are used to make directional changes to busbar runs usually at 90 o to the direction of travel. In addition to providing left and right elbows in standard 90 o it is possible to have custom angles manufactured. Standard & = 350mm, Min. & = 350mm, Max. & = 500mm Min. = 75mm, Max. = 600mm Standard & = 350mm, Min. & = 300mm, Max. & = 000mm Flatwise Tees Tee units are used to make branched busbar runs. The tee units create a 90 o branch to accomodate multiple end supply points from a single source and can, in certain applications, be a more efficient way of creating a widespread distribution backbone. Tee s are available in compact form in flatwise construction. Combination Elbows 9 A combination of a flatwise and an edgewise elbow manufactured in one piece are used to make directional changes to busbar runs where two separate elbow units would be too large. All possible combinations of changes in direction are available. Copyright C 07 IBAR (EMEA) Ltd Each leg of the combination piece can vary in length from a minium of 350mm up to a maximum of 500mm. ± 0.5mm for all dimensions unless otherwise stated Drawn by Designed by 8/06/07 CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com 8.8 kg / Edgewise Elbow Brochure D:\Switchgear\Designs\IBAR\Development\C\Brochure\Edgewise Elbow Brochure.idw ± 0.5mm for all dimensions unless otherwise stated /09/ kg / CC4000A 4P Combination Elbow 0 Standard = 000mm, Min. = 700mm, Max. = 500mm Standard / Min. = 300mm, Max. = 750mm W W

$com Copyright C 07 IBAR (EMEA) Ltd D:\Switchgear\Designs\IBAR\Development\C\Brochure\Installtion Positions.$ $com D:\Switchgear\Designs\IBAR\Development\C\Brochure\Installtion Positions.$ idw Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: 0539 797604 E-mail: sales@ibar-emea.

idw Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: 0539 797604 E-mail: sales@ibar-emea.

to make connections to other items of LV equipment such as switchboards and transformers etc.

Phase rotation from other equipment to a busbar system needs careful coordination and all phase details must be highlighted and approved at design stage.

The addition of a tap-off requires full isolation of the busbar system.

which are offer greater levels of resistance in harsh environments.

Depending on the requirements for rating and protection a standard 3m length of RESINBAR can feature up to 5no distribution tapping outlets.

available both in flatwise and edgewise formats. Parallel Flanges Parallel flanges allow for connection flanges along the length of a straight section of busbar.

Shown with IP68 tap-off slot covers removed Support ardware and angers Correct mounting of the busbar trunking run is a critical element of ensuring a trouble

Drawn by /05/07 Designed by N/A Flat Installation Copyright C 07 IBAR (EMEA) Ltd TEL: 0539 797604 E-mail: sales@ibar-emea.

$com Edge Installation N/A C Tapoff Layout / D:\Switchgear\Designs\IBAR\Development\C\Brochure\Distribution\C Distribution Length.$ idw B-B ( : 3 ) C to Transitional Elements (IP68 to IP55 System) Certain applications allow a combination of busbar trunking systems to be utilised.

idw B-B ( : 3 ) C to Transitional Elements (IP68 to IP55 System) Certain applications allow a combination of busbar trunking systems to be utilised.

aluminium housing (case earth) of the IP55 system. B-B ( : 3 ) /04/07 756.0 kg Installtion Positions 6 / 6 /04/07 744.

6 Drawn Designed Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com Copyright C 07 IBAR (EMEA) Ltd D:\Switchgear\Designs\IBAR\Development\C\Brochure\Installtion Positions.idw Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com D:\Switchgear\Designs\IBAR\Development\C\Brochure\Installtion Positions.idw Copyright C 07 IBAR (EMEA) Ltd Drawn by Designed by CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com D:\Switchgear\Designs\IBAR\Development\C\Brochure\Installtion Positions.idw Copyright C 07 IBAR (EMEA) Ltd Drawn by CAST RESIN B U CASTLE MILLS, ANA TEL: Straight Panel Flanges Panel flanges are the standard fittings used to make connections to other items of LV equipment such as switchboards and transformers etc. Each rating of flange has set dimensions for the cutout and fixing points that are supplied on drawings with each unit. Phase rotation from other equipment to a busbar system needs careful coordination and all phase details must be highlighted and approved at design stage. Distribution Lengths RESINBAR can be specified with tap-off locations along it s length. Distribution lengths are supplied with IP68 rated covers. The addition of a tap-off requires full isolation of the busbar system. Shown fitted with IP55 Tap-off Boxes Tap-offs are available in IP55 or IP68 formats, manufactured with powder coated mild steel or stainless steel enclosures which are offer greater levels of resistance in harsh environments. RESINBAR tap-offs are available with fixed or plug-in type MCCB s with a range of output circuit current ratings ranging from 00A up to 600A. Depending on the requirements for rating and protection a standard 3m length of RESINBAR can feature up to 5no distribution tapping outlets. Typically distribution lengths must be a minimum of 500mm in length which can be offered with up to no outlets. Flatwise / Edgewise Panel Flanges Standard / Min. = 50mm, Max. = 800mm Panel flanges are the standard fittings used to make connections to other items of LV equipment such as switchboards and transformers etc. Panel flanges with integrated 90 o change of direction allow for low headroom applications and are available both in flatwise and edgewise formats. Parallel Flanges Parallel flanges allow for connection flanges along the length of a straight section of busbar. This type of flange is typically used when connecting to transformers within an enclosure, the flanges can be positioned to match the transition coppers. Shown with IP68 tap-off slot covers removed Support ardware and angers Correct mounting of the busbar trunking run is a critical element of ensuring a trouble free system. The RESINBAR C system is CAST RESIN B U S B A R T R U N K I N G S S T E M typically installed utilising the Unistrut system. Copyright C 07 IBAR (EMEA) Ltd ± 0.5mm for all dimensions unless otherwise stated Drawn by Designed by /05/07 Vertical riser installations make use of proprietary spring brackets used to distribute load ± 0.5mm evenly for all dimensions across the unless building otherwise stated structure and isolate the bar from excessive vibration or building movement. Drawn by /05/07 Designed by N/A Flat Installation Copyright C 07 IBAR (EMEA) Ltd TEL: sales@ibar-emea.com CAST RESIN B U S B A R T R U N K I N G S S T E M TEL: sales@ibar-emea.com Edge Installation N/A C Tapoff Layout / D:\Switchgear\Designs\IBAR\Development\C\Brochure\Distribution\C Distribution Length.idw C Tapoff Layout / D:\Switchgear\Designs\IBAR\Development\C\Brochure\Distribution\C Distribution Length.idw B-B ( : 3 ) C to Transitional Elements (IP68 to IP55 System) Certain applications allow a combination of busbar trunking systems to be utilised. Typically this is where the IP68 cast resin element is required for external / hazardous areas but an internal segment of the run can benefit from IP55 busbar s reconfigurable modularity. Transitioning from cast resin to aluminiun trunking case systems can also benefit from exchanging an integral earth busbar / earth cable to utilising the aluminium housing (case earth) of the IP55 system. B-B ( : 3 ) /04/ kg Installtion Positions 6 / 6 /04/ kg Installtion Positions 5 / 6 Transitional elements to IBAR s range are available as standard however we also offer specialist elements to extend most third party busbar systems. /04/ kg 4 / 6 Applications Engineering Our experienced team of in-house applications engineers are on hand to make using RESINBAR a hassle free process utilising a catalogue of standard and customisable parts they are able to create bespoke solutions tailored to the most demanding requirements. Our teams work closely with other infrastructure and power system providers to coordinate critical elements such as phase orientation. Copyright C 07 IBAR (EMEA) Ltd by 5/08/07 by CAST RESIN B U S B A R T R U N K I N G S S T E M C- Adaptor CC000A 5P TEL: sales@ibar-emea.com D:\Switchgear\Designs\IBAR\Development\C\Final\Components\C- Convertor\CA4000\C5P-4P\C- Adaptor CA4000A 5P.idw Every RESINBAR element is supplied with an icontrol Cloud tag, this enables components 54.9 kg / to be referenced within a particular busbar run together with arrangement drawings, commissioning reports and lifecycle servicing reports to be uploaded and retained for the life of the asset. C PRODUCTION icontrol Cloud can be extended to include any other asset, full details are available online at; Part No. C-6-4P-PF-LF C N- 450x90-8 Serial No. 65/007/6/03 Current [InA] 600 A RMS Fault [lcw] 65 ka/s Weight 0.0 KG # Bars / Poles 4 / TP&N Earth Rating 00% PE CASE Voltage [Ue] 000 V Frequency [fn] 50 z IP Rating 55 Neutral Rating 00% Manufactured Jun - 06 Complies With BS EN B Installtion Positions SERVICE TAG IBAR (EMEA) Ltd, UK 0.0 KG Item 7 B0

IBAR (EMEA) LIMITED Castle Mills Aynam Road Kendal Cumbria LA9 7DE UK YEARS+ Established. t. +44 (0) e.

IBAR (EMEA) LIMITED Castle Mills Aynam Road Kendal Cumbria LA9 7DE UK 50 YEARS+ Established 966 t. +44 (0) 539 7206 e. sales@mardix.com www.resinbar.com A brand of IP68 Cast Resin Busbar System RESINBAR