Power Integration in Circuit Board
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1 Power Integration in Circuit Board APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
2 PICB APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
3 PICB APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
4 PICB APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
5 PICB APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
6 πcb APEC 2015 AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net
7 Agenda Evolution of Embedding Die Connection Thermal Paths Comparison with QFN Conclusion 6
8 Evolution of Embedding HIDING DIES ( ) HIgh-Density INteGration of Dies Into Electronics Substrates Objective Development of thin-die fine-pitch embedding Partners AT&S CWM Datacon IMEC Nokia Philips TU Berlin πcb / APEC AT&S /
9 Evolution of Embedding HERMES ( ) High-Density Integration by Embedding Chips for Reduced Size Modules and Electronic Systems Objective Industrialisation of embedding technology (ECP) Partners Atotech AT&S Bosch Circuit Foil Fraunhofer IZM IMEC Infineon Rood Technology Siemens Thales πcb / APEC AT&S /
10 Embedding by AT&S Component placement 1 ASM X4 equivalent to 80 die placers πcb / APEC AT&S /
11 Embedding by AT&S Interconnect formation 1 laser-drilling station equivalent to 100 wirebonders πcb / APEC AT&S /
12 Evolution of Embedding HERMES ( ) πcb / APEC AT&S /
13 Other Embedding Technologies SESUB by TDK Semiconductor Embedded in SUBstrates Objective Fine-pitch interconnection πcb / APEC AT&S /
14 Other Embedding Technologies BLADE by Infineon Evolution from HIDING DIES / HERMES Objective Thermal management!!! πcb / APEC AT&S /
15 Evolution of Embedding EmPower ( ) Embedded Power components for electric vehicle applications Objective Double-sided wafer plating PARSEC embedding for high-power, high-reliability applications Partners Atotech AT&S Continental ILFA STMicroelectronics TU Berlin TU Wien πcb / APEC AT&S /
16 Evolution of Embedding EmPower ( ) First demonstrator Power diode with DPAK footprint Reliability Passed Reflow and MSL3 test Other tests (incl. MSL1) ongoing πcb / APEC AT&S /
17 Evolution of Embedding EmPower 500-W Demonstrator Embedded-logic Module ILFA SMD-logic Module ILFA Passives soldered on Power Core Continental IMS Top ILFA MOSFETs ST SMD-Layer Continental Power Core AT&S Adhesive Continental Cu Inlays AT&S IMS Bottom ILFA Solder Continental Continetal Cu Inlay & AT&S TU Berlin πcb / APEC AT&S /
18 Agenda Evolution of Embedding Die Connection Thermal Paths Comparison with QFN Conclusion 17
19 Die Connection Thermal resistance Parameters 4*4-mm die 25-µm bondline QFN IC DA material Ag-loaded epoxy Thermal 5 W/(m.K) Thermal 0.31 K/W Solderpaste Thermal 50 W/(m.K) Thermal 0.03 K/W Sinter paste Thermal 5 W/(m.K) Thermal 0.02 K/W πcb / APEC AT&S /
20 Die Connection Thermal resistance Parameters 4*4-mm die 45-µm PP Filled microvia 130 µm Microvia 250 µm ECP IC Materials PP Thermal 0.6 W/(m.K) Cu Thermal 400 W/(m.K) Thermal 0.03 K/W πcb / APEC AT&S /
21 Agenda Evolution of Embedding Die Connection Thermal Paths Comparison with QFN Conclusion 20
22 Thermal Path Board-level integration Power transistor on FR4 4*4-mm die 4L 500-µm PCB thickness Thermal 403 K/W Transistor πcb / APEC AT&S /
23 Thermal Path Board-level integration Power transistor on FR4 with thermal vias 4*4-mm die 4L 500-µm PCB thickness 500-µm PTHs Thermal 4 K/W Transistor πcb / APEC AT&S /
24 Thermal Path Board-level integration Power transistor in FR4 4*4-mm die 4L 500-µm PCB thickness Thermal 19 K/W Transistor IC πcb / APEC AT&S /
25 Thermal Path Board-level integration Power transistor in FR4 with thermal vias 4*4-mm die 4L 500-µm PCB thickness 130-µm filled microvias Thermal 0.03 K/W Transistor IC πcb / APEC AT&S /
26 Agenda Evolution of Embedding Die Connection Thermal Paths Comparison with QFN Conclusion 25
27 Comparison with QFN Structure ECP IC 2.5D IC QFN IC πcb / APEC AT&S /
28 Comparison with QFN Characteristics ECP 2.5D QFN Die size (mm) 2*2 Package size (mm) 4*4 Number of I/Os 12 Die thickness (µm) Package thickness Interconnect Via WB WB Thermal resistance (K/W) θ j top θ j bottom θ j ambient Interconnect inductance (nh) Cost Testability + + QFN footprint πcb / APEC AT&S /
29 Agenda Evolution of Embedding Die Connection Thermal Paths Comparison with QFN Conclusion 28
30 Conclusion Embedding Improved performance for limited to neutral cost increase Size reduction Improved thermal resistance Improved electrical characteristics Maturing and reliable technology New variations under development for power applications c Will power make PCB exciting? πcb / APEC AT&S /
31 Thank you for your attention! Questions? AT & S Austria Technologie & Systemtechnik Aktiengesellschaft Fabriksgasse13 A-8700 Leoben Tel +43 (0) info@ats.net 30
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