y g lo o n ech ive T Dr 734

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1 734

2 The drive system for high dynamic positioning tasks 735

3 772 Synchronous Servomotors 786 Linear Servomotors Stepper Motors 742 Digital Compact Servo Drives

4 Digital Compact Servo Drives, Synchronous Servomotors, Linear Motors, Stepper Motors and Planetary Gears 738 System description 740 Servo Drives 770 Servo and Stepper Motors Servo Drives AX5000 System description Digital Compact Servo Drives AX5000 Accessories for Servo Drives AX5000 Servo Drives AX2000, AX2500 Digital Compact Servo Drives AX2000 Digital Compact Servo Drives AX2500 Accessories for Servo Drives AX2000, AX Synchronous Servomotors and planetary gear units Synchronous Servomotors AM3000 Synchronous Servomotors AM3100 Synchronous Servomotors AM3500 Synchronous Servomotors AM2000 Planetary gear unit AG2200 Planetary gear unit AG2250 Linear Servomotors ALxxxx Linear Servomotors AL2000 Linear Servomotors AL2400 Linear Servomotors AL2800 Linear Servomotors AL Stepper Motors and planetary gear units Stepper Motors AS1000 Planetary gear unit AG Accessories for motor series AMxxxx, ALxxxx, ASxxxx beckhoff.com/drivetechnology BECKHOFF New Automation Technology

5 Beckhoff 738 Servo Drives The AX5000 Servo Drive product line is optimised for exceptional functionality and cost-effectiveness. Featuring integrated, high-speed control technology with a current control cycle of down to 62.5 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fieldbus systems. The AX2000 and AX2500 Servo Drives have variable fieldbus connection for simple integration into various control worlds. Servomotors Beckhoff offers servomotors in different variants. The synchronous servomotors range from the AM2000, for positioning tasks with high requirements for dynamics and stability, via the AM3000, for applications with maximum requirements for dynamics and performance, to the AM3500 with increased moment of inertia for synchronisation and optimum mass adaptation. The motors from the AM3100 series round off the range of low-power motors. The linear servomotors are available in two versions: the AL2xxx, with iron core and varying magnetic track width, and the ironless AL38xx See page 740 Synchronous Servomotors see page Linear Servomotors see page www. beckhoff.com/servo-drives www. beckhoff.com/servomotors BECKHOFF New Automation Technology We reserve the right to make technical changes.

6 Stepper Motors The stepper motors of the AS1xxx series are a cost-effective alternative to synchronous servomotors for the small and medium capacity range. Different stepper motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Accessories Beckhoff offers suitable accessories both for the Servo Drives and for the motor series. 739 See page 796 Accessories for AX5xxx Servo Drives see page 754 Accessories for AX2xxx Servo Drives see page 766 Accessories for motor series see page 798 www. beckhoff.com/stepper-motors We reserve the right to make technical changes. BECKHOFF New Automation Technology

7 Servo Drives 740 AX5101 AX5112, AX52xx Digital Compact Servo Drives 1- or 2-channel Servo Drives high-speed EtherCAT communication rated current up to 12 A or 2 x 6 A optimised for multi-axis applications variable motor output current for 2-channel drives See page 748 BECKHOFF New Automation Technology We reserve the right to make technical changes.

8 AX20xx Digital Compact Servo Drives rated current 3 80 A variable fieldbus connection AX25xx Digital Compact Servo Drives rated current master module: 3/6 A rated current axis module: 3/6 A variable fieldbus connection multi-axis system See page 764 See page 765 AX5118 AX5140 Digital Compact Servo Drives: 1-channel high-speed EtherCAT communication rated current: 18/25/40 A flexible motor type selection AX5160 AX5193 Digital Compact Servo Drives: performance class up to 120 kw high-speed EtherCAT communication rated current: 60/72/90/110/143/170 A high performance with small dimensions flexible motor type selection 741 See e page 748 See page 752 www. beckhoff.com/servo-drives We reserve the right to make technical changes. BECKHOFF New Automation Technology

9 AX5000 Digital Compact Servo Drives Optional slot for interface boards, e.g. additional feedback Motor feedback: Sin/Cos 1 Vpp, EnDat, Hiperface, BiSS, TTL Motor feedback: resolver 8 digital I/Os, e.g. enable, limit switch, capture input, error message Navigation buttons (enter, up/down) EtherCAT system bus Optional slot for STO/SS1 or optional TwinSAFE safety cards Motor feedback (only for AX52xx 2-axis module): Sin/Cos 1 Vpp, EnDat, Hiperface, BiSS, TTL Motor feedback (only for AX52xx 2-axis module): resolver Status display, e.g. axis identifier or error message Operating material identification 24 V DC control and braking voltage External braking resistor or DC-Link 742 Power supply 100 V AC -10% 480 V AC +10% / DC power supply Brake control/ motor temperature monitoring Motor outputs BECKHOFF New Automation Technology We reserve the right to make technical changes.

10 AX5101 AX channel, up to 12 A AX52xx 2-chan - nel, up to 2 x 6 A AX5118 AX channel, 18/25/40 A AX5160, AX channel, 60/72 A AX5190, AX channel, 90/110 A AX5192, AX channel, 143/170 A The EtherCAT drives The AX5000 Servo Drive product line from Beckhoff sets new standards in drive performance. The AX5000 series is avail able in single- or multi-channel form and is optimised for exceptional function ality and cost-effectiveness. Fea turing integrated, high-speed control technology with a cur- rent control cycle of down to 62.5 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fieldbus systems. The 2-channel Servo Drives with variable motor output current optimise the packaging density and the cost per drive channel. The compact design and simple and safe installation through the AX-Bridge quick connection system significantly simplify control cabinet assembly. Technical highlights fast control technology current control: min µs speed control: min. 125 µs position control: min. 250 µs high-speed EtherCAT system communication 1- or 2-channel Servo Drive optimised for multi-axis applications variable motor output current in 2-channel drives active DC-Link and brake energy management variable motor interface with multi-feedback interface flexible motor type selection scalable, wide range motor current measurement high-speed capture inputs wide voltage range V AC integrated mains filter integration of safety functions (optional) restart lock TwinSAFE: intelligent safety functions for Motion Control compact design for simple control cabinet installation (300 mm depth) AX-Bridge the quick connection system for power supply, DC-Link and control voltage variable cooling concept (fanless, forced cooling, cold plate) 743 www. beckhoff.com/ax5000 We reserve the right to make technical changes. BECKHOFF New Automation Technology

11 1-axis AX51xx Servo Drive for motors up to 170 A rated current (additional variants are in preparation) 2-axis AX52xx Servo Drive for two motors with a total current up to 12 A AX5000 System overview The AX5000 Servo Drive series enhances the Beckhoff drive range with a generation of drives for fast and highly dynamic positioning tasks. The universal drive concept is suitable for almost any application and system requirement. AX51xx 1-channel Servo Drive Servo Drive for one drive axis rated current: 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (up to 315 A in preparation) wide voltage range: 100 V AC -10 % 480 V AC +10 % AX5160 AX5193: 3 x 400 V AC -10 % 3 x 480 V AC +10 % AX52xx 2-channel Servo Drive Servo Drive for two drive axes rated current: 2 x 1.5 A, 2 x 3 A, 2 x 6 A flexible allocation of the total device current to both axes wide voltage range: 100 V AC -10 % 480 V AC +10 % AX5021 Brake module The brake module consists of an internal braking resistor with a continuous power of 250 W, forced cooling and a brake chopper. An external braking resistor with a continuous power of 6 kw can be connected to the brake chopper. The module has an auxiliary capacitance of 705 µf in order to buffer brake energy and to avoid the activation of the brake resistor if possible. Installation of the braking resistor outside the control cabinet avoids additional heat generation within the cabinet. Connection of the brake module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the System Manager. 744 The double width of the AX5118 up to the AX5140 (rated current 18/25/40 A) compared to AX5x01 AX5112 supports modular control cabinet installation. BECKHOFF New Automation Technology We reserve the right to make technical changes.

12 Multi-feedback interface for all common feedback systems and connection option for an additional encoder Ultra high-speed communication via EtherCAT enables update times of 100 µs for 100 axes. Connection module with power rail system for multi-axis systems, current carrying capacity up to 85 A. AX5000 High-speed Servo Drives High-speed control algorithms The AX5000 Servo Drives are designed for fast and highly dynamic positioning tasks: current controller with cycle times down to 62.5 µs for highly dynamic regulation of ironless linear motors or low-induction motors speed controller 125 µs position controller 250 µs High-speed EtherCAT system communication The AX5000 was developed specifically for use with EtherCAT, the real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for : Ethernet right down to the I/O terminal and drives high-precision system synchronisation through distributed clocks high-speed capture with time stamp, e.g. for print mark control ultra high-speed communication with update times of: 100 axes in 100 µs 1,000 distributed I/Os in 30 µs transparent line topology with flexible branches simple system wiring using Industrial Ethernet patch cables 2-channel Servo Drive with variable motor output current One highlight of the AX5000 series is the dual power section that enables operation of two motors with the same or different current within a single Servo Drive. An asynchronous motor with a rated current of 3 A and a linear motor with a rated current of 9 A can be operated with a 2 x 6 A Servo Drive, for example. The total current is relevant for the device utilisation. For two-channel devices (AX5206) the channel current is adjustable between 1 9 A. Active current sensing automatically and optimally adapts the current resolution to the connected current. Optimised for multi-axis applications The AX5000-Bridge system enables simple and fast connection to several AX5000 devices with a multi-axis system through pluggable feed and connection modules: integration of power supply, DC-Link, 24 V DC control and braking voltage connection module with power rail system, current carrying capacity up to 85 A straightforward installation and disassembly without additional wiring effort visible and safe contacting Active DC-Link and brake energy management With the AX-Bridge, the DC-Links are automatically connected through: This ensures economic energy balancing between axes. short-circuit-proof intelligent utilisation of all available system ballast resistors avoiding power loss Braking resistor The integrated braking resistor is sufficient for most applications. In multi-axis systems the overall braking capacity of all braking resistors is available. The brake module enables external ballast resistors with a continuous output up to 6 kw to be connected, making extreme applications possible. Familiar drive profile The SERCOS interface is acknowledged and appreciated worldwide as a high-performance real-time communication interface, particularly for Motion Control applications. The SERCOS profile for Servo Drives is standardised in IEC It is also used for EtherCAT and is implemented in the AX5000. This means that for users with SERCOS experience, the drive will seem familiar, since the process data layout and the IDN parameter and status machine were retained. 745 We reserve the right to make technical changes. BECKHOFF New Automation Technology

13 Connection module with power rail system for multiaxis systems, current carrying capacity up to 85 A Power supply module AX5901 with snap-on connection for the Servo Drive Power distribution module AX5911 with snap-on connection for power supply, DC-Link and control voltage 746 AX5000 One for all Variable motor interface The AX5000 offers flexible and universal connection options. Almost all feedback systems and motor types are supported. The AX5000 supports electronic name plates (mechanically and electronically relevant motor data) of servomotors, which simplifies commissioning and operation. The AX5000 is very flexible with regard to supported motor types; different motor sizes and types can be connected without additional measures, e.g.: synchronous motors linear motors torque motors asynchronous motors Multi-feedback interface AX5000 supports the right feedback system for any application: resolver SinCos encoder 1 VPP TTL encoder with/without hall (analog) single- or multi-turn encoder with Hiperface, EnDat or bidirectional sensor interface (BiSS) connection option for further feedback HTL encoder EnDat 2.2 BiSS C Flexible motor current measurement The AX5000 enables a scalable, wide range motor current measurement with high-resolution measuring range specification. A 6 A amplifier can control a 1 A motor without loss of measuring resolution. For 2-channel devices the total device current is significant: 12 A = 2 x 6 A or 1 x 3 A + 1 x 9 A. High-speed capture inputs Each AX5000 Servo Drive features eight additional on-board, programmable digital I/Os: choice of standard functions such as enable, output stage lock or axis-limit switches Due to the short response time of 11 µs, two of these inputs can also be used as capture inputs with time stamp. Possible applications include precise referencing and measurement processes or print mark control. Three digital outputs for controlling the motor brake or fault reporting are also integrated. Additional integrated functions include smooth start-up, overvoltage detection, short circuit protection and phase failure monitoring. Diagnostic and parameter display The AX5000 features a backlit, two-line plain text display. This display enables fast device diagnosis and maintenance on site. In two-channel devices the axis identifier is also displayed. Navigation buttons enable simple and convenient operation of the diagnostic display. Wide voltage range The AX5000 can be connected to a wide range of voltage systems worldwide without additional components, including 1 x 100 V AC, for the Japanese market or 3 x 480 V AC for North America, for example. This significantly reduces the inventory management effort for the machine manufacturer and minimises the risk of damage through incorrect mains connection. can be used in all supply networks worldwide No additional transformers or mains chokes are required. BECKHOFF New Automation Technology We reserve the right to make technical changes.

14 Variable motor interface AX5000 Integrated safety Integrated mains filter The device features integrated filters for power supply and 24 V auxiliary supply for operation directly from the mains. No additional shielding is required for the mains cable. Integration of safety functions (optional) Optional cards are available for different safety categories: The AX5801 option card offers personal protection against inadvertent restart of the drive axis (STO/SS1): certified according to DIN EN ISO :2006 (Cat 4, PL e) Safe Torque Off (STO) according to IEC control through digital outputs mains voltage and motor line remain connected The AX5805 option card provides further drive-integrated safety functions according to IEC Control is performed via EtherCAT; no further wiring is required. certified according to DIN EN ISO :2008 (Cat 4, PL e) supported safety functions: stop functions (STO, SOS, SS1, SS2) speed functions (SLS, SSM, SSR, SMS) with up to 8 speeds position function (SLP, SCA, SLI) with reference cams acceleration functions (SAR, SMA) rotating direction functions (SDIp, SDIn) SLT and SBC (in preparation) For further information on TwinSAFE and the TwinSAFE products see page 856 Safe system stop in the event of power failure A power failure can lead to uncontrolled run-out of drive axes, which means that linear axes or lifting axes would hit the limit stop unbraked. The 24 V DC supply of the AX5000 has two channels so that separate power supplies can be used for control electronics and brake control. This enables the supply voltage for the control electronics to be buffered via the UPS of the Industrial PCs until all axes are stopped safely. Compact design for simple control cabinet installation The AX5000 Servo Drive series (up to 40 A) enables simple and fast connection of several drives to form a multi-axis system via AX-Bridge modules. The pluggable supply and connection module combines supply voltage, DC-Link, 24 V DC control and braking voltage. It enables fast installation and commissioning. The system consists of: AX5901 power supply module with snap-on connection on the Servo Drive AX5911/AX5912 power distribution module for multi-axis systems with integrated power rails Optimum cooling concept The specially developed heat sink enables fanless operation of the AX5000 through natural convection of up to 2 x 3 A rated current. Devices with higher output feature integrated, temperature-controlled ventilation. 747 We reserve the right to make technical changes. BECKHOFF New Automation Technology

15 AX51xx AX5118, AX5125, AX5140 AX51xx Digital Compact Servo Drives (1-channel) 748 The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (additional variants up to 315 A are in preparation). The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the AX-Bridge quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices. Features high-speed EtherCAT system communication rated current (1-channel Servo Drive): 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A wide voltage range: 1 x % 3 x 480 V AC +10 % active DC-Link and brake energy management multi-feedback interface flexible motor type selection scalable, wide range motor current measurement high-speed capture inputs diagnostic and parameter display integrated mains filter Cat. C3, according to EN optional safety functions: restart lock, intelligent TwinSAFE safety functions compact design for simple control cabinet installation AX-Bridge the quick connection system for power supply, DC-Link and control voltage optimised cooling BECKHOFF New Automation Technology We reserve the right to make technical changes.

16 AX51xx Technical data AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140 Rated output current at 50 C 1 x 1.5 A 1 x 3 A 1 x 4.5 A (1-phase connection) Rated output current at 50 C 1 x 1.5 A 1 x 3 A 1 x 6 A 1 x 12 A 1 x 18 A 1 x 25 A 1 x 40 A (3-phase connection) Minimum rated motor current at full current resolution 0.35 A 1 A 1 A 6 A 12 A 12 A 18 A Rated supply voltage 3 x 100 V AC -10 % 3 x 480 V AC +10 % 1 x 100 V AC -10 % 1 x 240 V AC +10 % 3 x 100 V AC -10 % 3 x 480 V AC +10 % 3 x 100 V AC -10 % 3 x 480 V AC +10 % DC-Link voltage max. 890 V DC Peak output current (1) 4.5 A 7.5 A 13 A 26 A 36 A 50 A 80 A Rated apparent power for S1 operation (selection) 120 V (1-/3-phase connection) 230 V (1-/3-phase connection) 400 V (only 3-phase connection) 480 V (only 3-phase connection) 0.3 kva 0.6 kva 1.0 kva 1.2 kva 0.6 kva 1.2 kva 2.1 kva 2.5 kva 1.2 kva 2.4 kva 4.2 kva 5.0 kva 2.5 kva 4.8 kva 8.3 kva 10.0 kva 3.4 kva 7.2 kva 12.5 kva 15.0 kva 4.8 kva 10.0 kva 17.3 kva 20.8 kva 8.3 kva 16.0 kva 28.0 kva 33.0 kva Continuous braking power (2) 50 W 50 W 150 W 90 W 200 W 200 W 200 W Max. braking power (2) 14 kw 14 kw 14 kw 14 kw 27 kw 27 kw 27 kw Power loss (3) 35 W 50 W 85 W 160 W 255 W 340 W 550 W System bus EtherCAT Weight 4.0 kg 4.0 kg 5.0 kg 5.0 kg 11.0 kg 11.0 kg 14.0 kg Further information (1) RMS for max. 7 seconds, (2) internal brake resistor, (3) S1 operation, incl. power supply, without brake chopper Dimensions AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140 Height without connectors 274 mm 274 mm 274 mm 274 mm 274 mm 274 mm 300 mm Width 92 mm 92 mm 92 mm 92 mm 185 mm 185 mm 185 mm Depth without connectors 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm AX x00 AX x00 AX x00 AX x00 AX x00 AX x00 AX AX51xx x00 Digital Compact Servo Drive, 1-axis module, V AC, rated output current 1.5 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 3 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 6 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 12 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 18 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 25 A, EtherCAT interface Digital Compact Servo Drive, 1-axis module, V AC, rated output current 40 A, EtherCAT interface 749 x = 0: HW version 1.0 (compatible with AX5801) x = 2: HW version 2.0 (compatible with AX5805, AX57xx and AX5021) AX AX5xxx Options ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kw) as well as an additional DC link expansion capacity for storing of brake energy Only compatible with HW version 2.0 (AX5xxx ) We reserve the right to make technical changes. BECKHOFF New Automation Technology

17 AX52xx AX52xx Digital Compact Servo Drives (2-channel) 750 The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different power, up to a total current of 12 A. The multiaxis drives with variable motor output allocation offer optimised packaging density and costs per drive channel. The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the AX-Bridge quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices. Features high-speed EtherCAT system communication rated current (2-channel Servo Drive): 2 x 1.5 A, 2 x 3 A, 2 x 6 A wide voltage range: 1 x % 3 x 480 V AC +10 % active DC-Link and brake energy management multi-feedback interface flexible motor type selection scalable, wide range motor current measurement high-speed capture inputs diagnostic and parameter display integrated mains filter Cat. C3, according to EN optional safety functions: restart lock, intelligent TwinSAFE safety functions compact design for simple control cabinet installation AX-Bridge the quick connection system for power supply, DC-Link and control voltage optimised cooling concept BECKHOFF New Automation Technology We reserve the right to make technical changes.

18 AX52xx Technical data AX5201 AX5203 AX5206 Rated output current at 50 C 2 x 1.5 A 2 x 3 A 2 x 6 A (*) Minimum rated channel current 0.35 A 1 A 1 A at full current resolution Max. rated channel current 3 A 4.5 A 9 A at full current resolution (1-phase connection) Max. rated channel current at full current resolution (3-phase connection) 3 A 6 A 9 A Rated supply voltage 3 x 100 V AC -10 % 3 x 480 V AC +10 % 1 x 100 V AC -10 % 1 x 240 V AC +10 % DC-Link voltage max. 890 V DC Peak output current (1) 2 x 5 A 2 x 10 A 2 x 13 A Peak output current as total 10 A 20 A 26 A device current (1) Rated apparent power for S1 operation (selection) 120 V (1-/3-phase connection) 230 V (1-/3-phase connection) 400 V (only 3-phase connection) 480 V (only 3-phase connection) 0.6 kva 1.2 kva 2.1 kva 2.5 kva 1.2 kva 2.4 kva 4.2 kva 5.0 kva 2.5 kva 4.8 kva 8.3 kva 10.0 kva Continuous braking power (2) 50 W 150 W 90 W Max. braking power (2) 14 kw Power loss (3) 55 W 85 W 160 W System bus EtherCAT Weight 5.0 kg 6.0 kg 6.0 kg Further information (1) RMS for max. 7 seconds, (2) internal brake resistor, (3) S1 operation, incl. power supply, without brake chopper (*) For 1-phase mains the total current is limited to 9 A. Dimensions AX5201 AX5203 AX5206 Height without connectors 274 mm 274 mm 274 mm Width 92 mm 92 mm 92 mm Depth without connectors 232 mm 232 mm 232 mm AX520x x00 AX x00 Digital Compact Servo Drive, 2-axis module, V AC, rated output current 2 x 1.5 A, EtherCAT interface AX x00 Digital Compact Servo Drive, 2-axis module, V AC, rated output current 2 x 3 A, EtherCAT interface AX x00 Digital Compact Servo Drive, 2-axis module, V AC, rated output current 2 x 6 A, EtherCAT interface 751 x = 0: HW version 1.0 (compatible with AX5801) x = 2: HW version 2.0 (compatible with AX5805, AX57xx and AX5021) AX AX5xxx Options ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kw) as well as an additional DC link expansion capacity for storing of brake energy Only compatible with HW version 2.0 (AX5xxx ) We reserve the right to make technical changes. BECKHOFF New Automation Technology

19 AX51xx AX5160, AX5172 AX5190, AX5191 AX5192, AX5193 AX51xx Digital Compact Servo Drives: Performance class up to 120 kw Demand for higher output has increased significantly in all sectors, for example in order to replace a pneumatic or hydraulic drive motor with a more maintenance-friendly electrical axis, or in order to meet stringent dynamic demands even for high loads. For this reason, higher power servo drives have been added to the AX5000 drive family. These amplifiers, with nominal device currents of up to 170 A (315 A in preparation), fit seamlessly into the world of the smaller AX5000. The AX5000 amplifiers are available in three sizes with rated currents of 60 A, 72 A, 90 A, 110 A, 143 A and 170 A (315 A in preparation). In each case, the controllers deliver 1.5 to 2 times the rated current for up to 3/7 seconds and are designed for 3-phase operation at 400 to 480 V AC. The versions up to 72 A feature integrated mains filters for compliance with EN requirements. Provision is made for the connection of an external ballast resistor. The EtherCAT connection to the PC-based control technology enables optimum utilisation of available resources. The AX5000 is very flexible with regard to the motors that can be connected: different motor sizes and types such as synchronous, linear, torque and asynchronous motors can be connected without additional measures. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for drive technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices. Features high-speed EtherCAT system communication available in three sizes rated currents: 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (315 A in preparation) Supply voltage: 3 x V AC ±10 %; the ratings are reduced by 10 % when connecting 480 V AC. multi-feedback interface flexible motor type selection scalable wide range motor current measurement high-speed capture inputs diagnostic and parameter display integrated mains filters up to 72 A rated current, Cat. C3 according to EN optional safety functions: restart lock intelligent TwinSAFE safety functions 752 BECKHOFF New Automation Technology We reserve the right to make technical changes.

20 AX51xx Technical data AX5160 AX5172 AX5190 AX5191 AX5192 AX5193 Rated output current at 40 C (3-phase connection) 60 A 72 A 90 A 110 A 143 A 170 A Rated supply voltage 3 x V AC ±10 % DC-Link voltage max. 890 V DC Peak output current (1) 120 A 144 A 180 A 165 A 215 A 225 A Rated apparent power 42.0 kva 50.0 kva 62.0 kva 76.0 kva 99.0 kva kva for S1 operation 400 V (only 3-phase connection) Braking power external Power loss (2) 830 W 1010 W 1300 W 1600 W 2100 W 2500 W System bus EtherCAT Weight 13.0 kg 13.0 kg 28.0 kg 28.0 kg 32.0 kg 32.0 kg Further information (1) RMS for max. 3 seconds (AX5160, AX5172); RMS for max. 7 seconds (AX5190 AX5193), (2) S1 operation, incl. power supply, without brake chopper Dimensions AX5160 AX5172 AX5190 AX5191 AX5192 AX5193 Height without connectors 345 mm 345 mm 540 mm 540 mm 540 mm 540 mm Width 190 mm 190 mm 280 mm 280 mm 280 mm 280 mm Depth without connectors 240 mm 240 mm 242 mm 242 mm 322 mm 322 mm AX51xx AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 60 A, EtherCAT interface AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 72 A, EtherCAT interface AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 90 A, EtherCAT interface AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 110 A, EtherCAT interface AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 143 A, EtherCAT interface AX Digital Compact Servo Drive, 1-axis module, 3 x V AC, rated output current 170 A, EtherCAT interface Mains filter, mains choke and brake resistor must be ordered separately. 753 Typical combinations AX5000 Mains choke Mains filter Braking resistor (x = 1, 3 or 6) AX AX2090-ND not necessary for C3 AX2090-BW51-x000 AX AX2090-ND not necessary for C3 AX2090-BW51-x000 AX AX2090-ND AX2090-NF AX2090-BW51-x000 AX AX2090-ND AX2090-NF AX2090-BW51-x000 AX AX2090-ND AX2090-NF AX2090-BW51-x000 AX AX2090-ND AX2090-NF AX2090-BW51-x000 For availability status see Beckhoff website at: We reserve the right to make technical changes. BECKHOFF New Automation Technology

21 AX5000 Accessories AX5901 Power supply module AX5911, AX5912 Power distribution module Accessories for AX5xxx Servo Drives AX5000 Options and accessories 754 Regenerative energy In dynamic multi-axis applications, excessive DC-Link voltages may occur due to alternate acceleration and deceleration of the drive axes. This brake energy can either be dissipated or converted. For the AX5000, a brake module with additional capacity is available for dealing with this task. AX-Bridge quick connection system The AX-Bridge quick connection system enables simple and fast connection of several AX5000 devices to form a multi-axis system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. AX5701/AX5702 Encoder option card AX5701: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDat (only for AX51xx) AX5702: two additional encoder inputs TTL/1 VPP/BiSS, Hiperface, EnDat (only for AX52xx) AX5721/AX5722 Encoder option card AX5721: one additional encoder input EnDat 2.2, BiSS C or SSI (only for AX51xx) AX5722: two additional encoder inputs EnDat 2.2, BiSS C and/or SSI (only for AX52xx) AX5731/AX5732 Encoder option card AX5731: one additional encoder input HTL (only for AX51xx) AX5732: two additional encoder inputs HTL (only for AX52xx) AX5901/AX5902 Power supply module supply module with snap-on connection for the AX5000 connection of supply or DC-Link voltage and 24 V DC for control and brake energy AX5911/AX5912 Power distribution module clip-on quick connection system for power supply, DC-Link and control voltage connection module for multi-axis system with integrated power rails current carrying capacity of the power rails up to 85 A simple, wireless connection of several Servo Drives fast installation and commissioning A B C D E BECKHOFF New Automation Technology We reserve the right to make technical changes.

22 AX5000 Accessories AX5xxx Options Pict. AX ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kw) as well as an additional DC link expansion capacity for storing of brake energy AX encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX51xx) AX encoder option card: two additional encoder inputs TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX52xx) A AX HTL extension, 1-channel AX HTL extension, 2-channel AX EnDat 2.2 and BiSS C extension, 1-channel AX EnDat 2.2 and BiSS C extension, 2-channel AX TwinSAFE drive option card, further information see page 869 B AX TwinSAFE drive option card, further information see page 869 AX x AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control C and brake energy (pluggable) (AX5x01 AX5125), 85 A C AX x AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control and brake energy (pluggable) (AX5140), 85 A AX x AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage (pluggable), for AX5x01 AX5112, 85 A D AX x AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage (pluggable), for AX5118 and AX5125, 85 A E Option x = 0: CE version, x = 1: UL version with additional fuses For availability status see Beckhoff website at: Connectors for AX5000 Servo Drive ZS xx Connectors Pict. ZS X01 mains input connector, 4-pin socket, AX5101-AX5125 (included in the scope of the AX5000 supply), max. 6 mm² F ZS X02 DC-Link connector, 2-pin socket (included in the scope of the AX5000 supply), max. 6 mm² G ZS X03 24 V DC supply connector, 3-pin socket (included in the scope of the AX5000 supply), max. 6 mm² H ZS X06 BLFZ connector, single row without LED (included in the scope of the AX5000 supply), max. 1.5 mm² I ZS X06 BLIO connector, single row with LED, max. 1.5 mm² J ZS X06 BLIO connector, triple-row with LED, max. 1.5 mm² K ZS plug kit: X01, X02, X03, X06 (included in the scope of the AX5000 supply) ZS encoder connector X11/X21, D-Sub, 15-pin with enclosure L ZS resolver socket X12/X22, D-Sub, 15-pin with enclosure M ZS motor connector plug X13/X23, 4-pin, 4 mm², with shroud, up to 25 A N ZS connector X14/X24, 5-pin, motor brake and thermal protection contact, max. 1.5 mm² O ZS connector set for AX5801 (spare part), 4-pin socket, 6-pin socket ZS motor connector plug X13, 4-pin, 16 m² with shroud (for AX5140) F G H I J 755 K L M N O We reserve the right to make technical changes. BECKHOFF New Automation Technology

23 AX5000 Accessories Connectors for Servomotors AMxxxx, ALxxxx and cables ZS yy Connectors Pict. ZS EMC power connector (socket) for servo cable (counterpart for motor box), BG1, up to winding code P (18 A) A ZS EMC power connector (socket) for servo cable (counterpart for motor box), BG1.5, for winding code Q (25 A) B ZS EMC resolver (socket) connector for resolver cable (counterpart for motor box) C ZS EMC encoder connector (socket) for encoder cable (counterpart for motor box) D ZS EMC thermo-protective male connector (pins) for thermo-protective wire, D-sub, 9-pin, with housing, straight E ZS EMC power coupling (pins), counterpart for motor cable, BG1 F ZS EMC power coupling (pins), counterpart for motor cable, BG1.5 G ZS EMC resolver coupling (pins), counterpart for resolver cable H ZS EMC encoder coupling (pins) for servomotors, counterpart for encoder cable I ZS resolver socket (pins), angled 90, for AM2000 J ZS encoder socket (pins), angled 90, for AM2000 K ZS resolver socket (pins), rotatable, angled 90, for AM3000 L ZS encoder socket (pins), rotatable, angled 90, for AM3000 M ZS power socket (pins), angled 90, for AM2000 N ZS power socket (pins), rotatable, angled 90, for AM3000, BG1, up to winding code P (18 A) N ZS power socket (pins), rotatable, angled 90, for AM3000, BG1.5, for winding code Q (25 A) O ZS resolver socket (pins), straight, for AM2000 P ZS encoder socket (pins), straight, for AM2000 Q ZS power socket (pins), straight, for AM2000 R ZS metal flange for motor cable to adjust the connector, two parts with sealing S ZS metal flange for feedback cable to adjust the connector, two parts with sealing T A B C D E F G H I J K L M N O 756 P Q R S T BECKHOFF New Automation Technology We reserve the right to make technical changes.

24 AX5000 Accessories EtherCAT patch cable ZK ZK ZK ZK ZK ZK ZK ZK ZK xxx EtherCAT patch cable EtherCAT bridge AX5x01 to AX5112, length 0.17 m EtherCAT bridge AX5118 to AX5140, length 0.26 m EtherCAT patch cable, length 0.5 m EtherCAT patch cable, length 1.0 m EtherCAT patch cable, length 2.0 m EtherCAT patch cable, length 3.0 m EtherCAT patch cable, length 5.0 m EtherCAT patch cable, length 10.0 m AX5000 mains filter AX2090-NF50-0xxx Mains filter Pict. AX2090-NF mains filter C2 for AX5000 Servo Drives up to 14.6 A, 46.4 x 231 x 70 mm (W x H x D), 0.9 kg A AX2090-NF mains filter C2 for AX5000 Servo Drives up to 32.8 A, 58 x 265 x 90 mm (W x H x D), 1.75 kg AX2090-NF mains filter C2 for AX5160 Servo Drives up to 63 A, 62 x 305 x 180 mm (W x H x D), 5 kg AX2090-NF mains filter C2/C3 for AX5172/AX5190 Servo Drives up to 100 A, 75 x 336 x 200 mm (W x H x D), 6 kg AX2090-NF mains filter C2/C3 for AX5191/AX5192 Servo Drives up to 150 A, 90 x 380 x 220 mm (W x H x D), 6.8 kg AX2090-NF mains filter C2/C3 for AX5193 Servo Drives up to 180 A, 200 x 410 x 120 mm (W x H x D), 7 kg AX5000 mains chokes AX2090-ND50-00xx Mains chokes Pict. AX2090-ND mains choke for AX5160 Servo Drive, 60 A, 0.25 mh, UK 2 %, 190 x 200 x 120 mm (W x H x D), 7 kg B AX2090-ND mains choke for AX5172 Servo Drive, 72 A, 0.20 mh, UK 2 %, 190 x 240 x 110 mm (W x H x D), 10 kg AX2090-ND mains choke for AX5190 Servo Drive, 90 A, 0.16 mh, UK 2 %, 230 x 300 x 160 mm (W x H x D), 13 kg AX2090-ND mains choke for AX5191 Servo Drive, 110 A, 0.13 mh, UK 2 %, 230 x 300 x 1800 mm (W x H x D), 15 kg AX2090-ND mains choke for AX5192 Servo Drive, 143 A, 0.10 mh, UK 2 %, 240 x 330 x 200 mm (W x H x D), 25 kg AX2090-ND mains choke for AX5193 Servo Drive, 170 A, 0.09 mh, UK 2 %, 240 x 330 x 200 mm (W x H x D), 25 kg AX5000 ballast resistors AX2090-BW5x-xx00 Ballast resistors Pict. AX2090-BW external ballast resistor for AX5x01 to AX5112 (stand-alone), 300 W/47 Ω, 92 x 120 x 349 mm (W x H x D), 2 kg C AX2090-BW external ballast resistor for AX5x01 to AX5112 (stand-alone), 600 W/47 Ω, 92 x 120 x 549 mm (W x H x D), 3 kg AX2090-BW external ballast resistor for AX5x01 to AX5112 (stand-alone), 1600 W/47 Ω, 185 x 120 x 649 mm (W x H x D), 5.8 kg AX2090-BW external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 1000 W/23 Ω, 92 x 120 x 749 mm (W x H x D), 4 kg AX2090-BW external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 3000 W/23 Ω, 355 x 255 x 490 mm (W x H xd), 8 kg AX2090-BW external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 6000 W/23 Ω, 455 x 255 x 490 mm (W x H x D), 12 kg Recommended interface cables: for AX2090-BW50-xxxx = ZK xxx (1.5 mm²) for AX2090-BW51-xxxx = ZK xxx (2.5 mm²) 757 A B C We reserve the right to make technical changes. BECKHOFF New Automation Technology

25 AX5000 Accessories AX5000 motor chokes AX2090-MD50-00xx Motor chokes AX2090-MD motor choke for AX5000, motor cable 25 m, up to 12 A rated current, max. 100 m, with integrated connection cable (150 mm) AX2090-MD motor choke for AX5000, motor cable 25 m, up to 25 A rated current, max. 50 m, with integrated connection cable (150 mm) A B A B Motor cables 1 mm² for AM301x-xxxx-0005 at AX5x01 to AX5x03 ZK xxxx Motor cable with 1 mm² wire gauge, highly flexible, suitable as trailing cable motor cable with ytec plug for AM301x-xxxx-0005, highly dynamic, suitable as trailing cable (5 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius = 85 mm (70 x OD), max. chain length horizontal 20 m, vertical 5 m, 4 x x (2 x 0.75) mm², from spring 2012: 4 x x x 0.34 mm² (Rev. 1.0) Motor cables 1.5 mm² for AL2000/AM2000/AM3000 (up to winding code L )/AM3500 at AX5x01 to AX5112 (1.5 A to 12 A) 758 Motor cable with 1.5 mm² wire gauge, fixed installation ZK xxxx cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s², min. bending radius = 200 mm (18 x OD), length < 25 m, 4 x (2 x 0.75) mm², from spring 2012: 4 x x x 0.34 mm² (Rev. 1.0) ZK example for 5 m length ZK xxxx length 25 m ZK xxxx not assembled ZK xxxx extension cable Motor cable with 1.5 mm² wire gauge, highly flexible, suitable as trailing cable Pict. ZK xxxx highly dynamic, suitable as trailing cable (5 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius = 90 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m, length < 25 m, 4 x (2 x 0.75) mm², from spring 2012: 4 x x x 0.34 mm² (Rev. 1.0) A ZK example for 5 m length ZK xxxx length 25 m ZK xxxx not assembled ZK xxxx extension cable B ZK xxxx stainless steel motor plug BECKHOFF New Automation Technology We reserve the right to make technical changes.

26 AX5000 Accessories Motor cables 2.5 mm² for AM2000/AM3000 (up to winding code P )/ AM3500 at AX5118/AX5125 Motor cable with 2.5 mm² wire gauge, fixed installation Pict. ZK xxxx cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s², min. bending radius = 240 mm (18 x OD), length < 25 m, 4 x (2 x 1) mm², from spring 2012: 4 x x x 0.34 mm² (Rev. 1.0) A ZK example for 5 m length ZK xxxx length 25 m ZK xxxx not assembled ZK xxxx extension cable B Motor cable with 2.5 mm² wire gauge, highly flexible, suitable as trailing cable Pict. ZK xxxx highly dynamic, suitable as trailing cable (5 million bending cycles), max. 240 m/min, max. 30 m/s², bending radius = 105 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m, length < 25 m, 4 x (2 x 1) mm², from spring 2012: 4 x x x 0.34 mm² (Rev. 1.0) A ZK example for 5 m length ZK xxxx length 25 m ZK xxxx not assembled ZK xxxx extension cable B ZK xxxx stainless steel motor plug Motor cables 4 mm² for AM3000 (winding code Q ) at AX5125 Motor cable with 40 mm² wire gauge, highly flexible, suitable as trailing cable Pict. ZK xxxx highly dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s², min. bending radius = 150 mm (10 x OD), 4 x x 1 + (2 x 1.5 mm²), length < 25 m C ZK example for 5 m length ZK xxxx length 25 m ZK xxxx not assembled ZK xxxx extension cable D A B C D 759 Motor cables 10 mm² for AM3000 (winding code Q ) at AX5140 ZK xxxx ZK ZK xxxx ZK xxxx Motor cable with 10 mm² wire gauge, highly flexible, suitable as trailing cable highly dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s², min. bending radius = 225 mm (10 x OD), 4 x x x 1.5 mm², assembled at both ends example for 5 m length not assembled extension cable We reserve the right to make technical changes. BECKHOFF New Automation Technology

27 AX5000 Accessories Motor cables 10 mm² for AM308x at AX5140 ZK xxxx ZK Motor cable with 10 mm² wire gauge, highly flexible, suitable as trailing cable highly dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s², min. bending radius = 225 mm (10 x OD), 4 x x x 1.5 mm², assembled at one end (controller end) example for 5 m length Motor cables, not assembled, for higher performance ZK xxx ZK xxx ZK xxx ZK xxx ZK xxx ZK xxx Motor cable for Servo Drives from AX mm², for AX5125, flexible, suitable as trailing cable with 10 million bending cycles, 4 x 6 + (2 x x 1.5 mm²) 10 mm², for AX5140, flexible, suitable as trailing cable with 10 million bending cycles, 4 x 10 + (2 x x 1.5 mm²) 16 mm², for AX5172, flexible, suitable as trailing cable with 10 million bending cycles, 4 x x (2 x 1.5 mm²) 25 mm², for AX5190, flexible, suitable as trailing cable with 10 million bending cycles, 4 x x (2 x 1.5 mm²) 35 mm², for AX5191, flexible, suitable as trailing cable with 10 million bending cycles, 4 x x (2 x 1.5 mm²) 50 mm², for AX5192, flexible, suitable as trailing cable with 10 million bending cycles, 4 x x (2 x 2.5 mm²) Absolute encoder cables AL2xxx/AM3xxx and AL2250 to AX5000 Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge Pict. ZK xxxx cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s², min. bending radius = 140 mm (18 x OD) A ZK example for 5 m length ZK xxxx extension cable for fixed installation B ZK xxxx not assembled ZK xxxx highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m A ZK example for 5 m length ZK xxxx extension cable, highly dynamic, suitable as trailing cable B ZK xxxx not assembled ZK xxxx dynamic encoder cable with ytec plug (4 x 2 x 0.25 mm²) ZK xxxx stainless steel motor plug Resolver cable AM2000/AM3000/AM3500 to AX Resolver cable with 4 x 2 x 0.25 mm² wire gauge Pict. ZK xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 120 m/min, max. 4 m/s², bending radius = 75 mm (10 x OD) C ZK example for 5 m length ZK xxxx extension cable D ZK xxxx not assembled ZK xxxx resolver cable with ytec plug for AM301x-xxxx-0005 ZK xxxx stainless steel resolver plug A B C D BECKHOFF New Automation Technology We reserve the right to make technical changes.

28 AX5000 Accessories Special connector box encoder cables AL2250 (for encoder with zero pulse) to AX5000 ZK xxxx Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m, for connection of the connector box AL to AX5000 for encoder with zero pulse Special absolute encoder cables AM2xxx to AX5000 ZK xxxx ZK ZK xxxx Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius = 55 m (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m example for 5 m length not assembled Thermal protection cables ALxxxx to AX5000 ZK xxxx Thermal protection cables with 4 x 0.14 mm² wire gauge thermal protection cable, highly flexible, suitable as trailing cable, assembled at both ends, 4 x 0.14 mm², 10 million bending cycles, max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD) Note: required if no connector box is used. 761 Documentation TDmlAX TDmlAX Documentation AX5000 commissioning and installation manual We reserve the right to make technical changes. BECKHOFF New Automation Technology

29 AX2000, AX2500 Digital Compact Servo Drives Input for feedback unit (resolver) Input for high-resolution feedback unit, sine-cosine encoder or absolute encoder Variable fieldbus connection for the easy integration into a variety of control environments RS232 interface for parameterisation and CANopen interface Encoder emulation, input for encoder control (master-slave operation), pulse-direction input Control signals (electrically isolated) ready to operate, relays, set value inputs, monitor outputs, digital inputs/outputs, enable input, analog/digital signal grounds 24 V DC auxiliary supply voltage 762 Connection for motor and brake Mains connection, connection for external ballast resistor AX20xx DC intermediate circuit BECKHOFF New Automation Technology We reserve the right to make technical changes.

30 AX2523/AX2526 Axis module AX2503 AX2516 Master module Fully digital Servo Drives as an intelligent backbone Servo Drives from the AX2000/AX2500 series are integrated as components of drive systems in electrical equipment or machines. The devices drive the brushless Synchronous Servomotors AM2000 and Linear Servomotors AL2000 with regulation of torque, speed or position. The digital Servo Drives are available in two versions. The AX2000 series is a powerful variant with Servo Drives designed for nominal current of up to 70/80 A. The AX2500 series Servo Drives are modularly expandable and optimised for applications where space is tight. The maximum nominal current is 6 A. Both series are fully softwarecompatible among each other and are integrated in the TwinCAT control software. Servo Drive AX2000 The standard versions of the Servo Drives AX2000 are available in six current ratings. Interference suppression filters are integrated into the power feeds for operation directly from the mains up to AX2020, as are suppression filters for the 24 V auxiliary voltage supply. The digital Servo Drives offer a large number of convenient functions. These include adjustable setvalue ramps, two analog monitor outputs, four programmable digital inputs (two of which are defined, as standard, as limit switch inputs) and two digital outputs. Integrated safety is also strongly emphasised. In the Servo Drives, the electrically secure isolation is in accordance with EN between the mains or motor connections. The electronics signal is achieved with appropriate creepage paths and complete potential separation. Further integrated functions offer soft starting, overvoltage detection, shortcircuit protection and phase failure monitoring. Servo Drive AX2500 The AX2500 series is integrated into the Beckhoff modular drive concept as an extension of the AX2000 Servo Drive series. The AX2500 Servo Drives are fully software compatible with the AX2000 and provide maximum output in the smallest space. In its maximum configuration the multi-axis system comprises eight axes, i.e. a master module with seven axis modules. The master module contains power supply unit, mains filter for power and auxiliary voltage, ballast circuit and resistor as well as a power output stage and can also be operated stand-alone. The subsequent additional axis modules are simply plugged directly into the master module and are connected in the intermediate DC circuit via a socket strip. 763 www. beckhoff.com/ax2xxx We reserve the right to make technical changes. BECKHOFF New Automation Technology

31 AX2000 AX20xx Digital Compact Servo Drives The Digital Servo Drives combine power electronics with a compact practical size. The characteristics such as small dimensions, integrated EMC filters up to AX2020 and plug-in connectors allow simple and cost-effective installation into control cabinets. An internal 32 bit microprocessor provides high quality control, with sampling times down to 62 µs. The variable fieldbus connection permits easy integration into a variety of control environments. Together with the Synchronous Servo motors of the AM2xxx, AM3xxx and AL2xxx/AL3800 series, the Compact Servo Drives offer an ideally matching digital drive system. Features The integrated encoder and resolver interfaces allow the connection of a resolver or a high-resolution singleor multi-turn sine cosine encoder as a feedback unit. CE, UL, cul all shielding connections directly on the amplifier Intermediate circuits can be connected in parallel with ballast distribution. programmable via RS232 interface 764 Technical data AX2003 AX2006 AX2010 AX2020 AX2040 AX2070 Rated output current 3 A 6 A 10 A 20 A 40 A 70 A/80 A Rated supply voltage 3 x ( ) V AC ±10 %, Hz Rated intermediate ( ) V DC circuit DC voltage Rated output current 3 Arms 6 Arms 10 Arms 20 Arms 40 Arms 70 Arms/80 Arms (rms value ±3 %) Peak output current 6 Arms 12 Arms 20 Arms 40 Arms 80 Arms 140 Arms/160 Arms (max. approx. 5 s ±3 %) Rated connected load 2 kva 4.2 kva 7 kva 14 kva 30 kva 50 kva for S1 operation Continuous output 80 W 200 W 200 W 200 W of regen circuit (RBint) Continuous output 500 W 1.5 kw 1.5 kw 1.5 kw 6 kw 6 kw of regen circuit (RBext) max. Weight 4.0 kg 4.0 kg 5.0 kg 7.5 kg 19.5 kg 21 kg Further information Fieldbus connectivity Ethernet Interface AX2000 -B110 -B200 -B310 on-board -B520 -B750 on-board -B900 BECKHOFF New Automation Technology We reserve the right to make technical changes.

32 AX2000 AX2500 AX25xx Digital Compact Servo Drives The AX2500 series is a modular drive system. The supply module comprises a power supply, a mains filter for power and auxiliary voltage, a ballast circuit and resistor and a power output stage. The following axis modules are simply plugged directly onto the supply module and connected with each other in the intermediate DC circuit via a socket strip, which is also used for looping through the 24 V DC auxiliary voltage. The variable fieldbus connection enables simple integration into various control worlds: PROFIBUS DP, SERCOS interface, CANopen, real-time Ethernet and Lightbus. The AX2500 Servo Drive can be used for motors with resolver or with single-turn/ multi-turn absolute encoder. The operation of linear and asynchronous motors is also possible. Ready-made motor and feedback lines are offered as accessories. Features modular servo system mains connection mains filter included centrally in the supply module CE, UL, cul only two different housing widths for supply module/ axis module 100 mm/50 mm mounting on DIN rail for 300 mm control cabinets Technical data AX2503 AX2506 AX2513 AX2516 AX2523 AX2526 Function master module master module master module master module axis module axis module Rated output current 3 A 6 A* 3 A 6 A* 3 A 6 A* Rated supply voltage 1 x 115 1/3 x 1 x 115 1/3 x 3 x ( ) 3 x ( ) 230 V AC ±10 %, Hz 230 V AC ±10 %, Hz V AC ±10 %, Hz V AC ±10 %, Hz Rated intermediate circuit ( ) V DC ( ) V DC ( ) V DC ( ) V DC ( ) V DC ( ) V DC DC voltage Rated output current 3 Arms 6 Arms* 3 Arms 6 Arms* 3 Arms 6 Arms* (rms value ±3 %) Peak output current 9 Arms 12 Arms* 9 Arms 12 Arms* 9 Arms 12 Arms* (max. approx. 5 s ±3 %) Maximum installed 7 kva 7 kva 12 kva 12 kva power for S1 operation, multi-axis systems Continuous output of regen circuit (RBint) 40 W 40 W 40 W 40 W Further information *AX2090-L025 attached fan required Fieldbus connectivity Ethernet Interface AX2500 -B200 -B310 -B510 -B750 on-board -B900 We reserve the right to make technical changes. BECKHOFF New Automation Technology

33 AX2xxx Accessories AX2xxx accessories Motor cables ALxxxx/AMxxxx to AX2000 ZK ZK ZK ZK ZK ZK ZK zzz ZK y1-2zzz Motor cable with 1.5 mm² cross-cut (up to AX2010) motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 5 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 10 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 15 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 20 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 25 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 30 m motor cable, not assembled, 4 x 1.5 mm² + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres ZK ZK ZK ZK ZK ZK ZK zzz ZK y2-2zzz Motor cable with 2.5 mm² cross-cut (as of servomotor AM297K) (for AX2020) motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 5 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 10 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 15 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 20 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 25 m motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 30 m motor cable, not assembled, 4 x x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres. ZK zzz ZK zzz ZK zzz ZK x-2zzz Motor cable for AX2040/AX2070 motor cable AX2040, not assembled, 4 x 6 mm² + 2 x 1.5 mm², zzz = ordering indication of the length of the material in decimetres, e.g. ZK = 10 metres motor cable AX2070, not assembled, 4 x 10 mm² + 2 x 1.5 mm², zzz = ordering indication of the length of the material in decimetres, e.g. ZK = 10 metres motor cable AX2070, not assembled, 4 x 16 mm² + 2 x 1.5 mm², zzz = ordering indication of the length of the material in decimetres, e.g. ZK = 10 metres 766 Motor cables ALxxxx/AMxxxx to AX2500 ZK y1-2zzz Motor cable with 1.0 mm² cross-cut ZK motor cable, assembled at both ends for AX2500 Servo Drive, 4 x x 1 mm², l = 5 m ZK motor cable, assembled at both ends for AX2500 Servo Drive, 4 x x 1 mm², l = 10 m ZK motor cable, assembled at both ends for AX2500 Servo Drive, 4 x x 1 mm², l = 15 m ZK motor cable, assembled at both ends for AX2500 Servo Drive, 4 x x 1 mm², l = 20 m ZK motor cable, assembled at both ends for AX2500 Servo Drive, 4 x x 1 mm², l = 25 m ZK zzz motor cable, not assembled, 4 x x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres. BECKHOFF New Automation Technology We reserve the right to make technical changes.

34 AX2xxx Accessories Resolver cables AMxxxx to AX2000/AX2500 ZK ZK ZK ZK ZK ZK ZK zzz ZK yy-2zzz Resolver cables resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 5 m resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 10 m resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 15 m resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 20 m resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 25 m resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 30 m resolver cable, not assembled, 4 x 2 x 0.25 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 100 metres. Encoder cables AMxxxx/ALxxxx to AX2000/AX2500 ZK ZK ZK ZK ZK ZK ZK zzzz ZK yy-2zzz Feedback cable encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 5 m encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 10 m encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 15 m encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 20 m encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 25 m encoder cable, assembled at both ends, 7 x 2 x x 0.5 mm², l = 30 m encoder cable, not assembled, 7 x 2 x x 0.5 mm² zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres. Encoder cables for Linear Servomotors ALxxxx* ZK yy-2zzz Feedback cable ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 5 m ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 10 m ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 15 m ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 20 m ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 25 m ZK encoder cable, assembled at controller end, 7 x 2 x x 0.5 mm², l = 30 m ZK zzzz encoder cable, not assembled, 7 x 2 x x 0.5 mm² zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres 767 *Only necessary if no connector box is used and encoders from other manufacturers are used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres. We reserve the right to make technical changes. BECKHOFF New Automation Technology

35 AX2xxx Accessories Thermal protection cables ALxxxx* to AX2000/AX2500 ZK ZK ZK ZK ZK ZK ZK zzz ZK yy-2zzz Thermal protection cables thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 5 m thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 10 m thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 15 m thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 20 m thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 25 m thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 30 m thermal protection cable, not assembled, 4 x 2 x 0.14 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK = 10 metres *Only necessary if no connector box is used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres. Interface cables for AX2000/AX2500 ZK ZK ZK y-zzzz Interface cables interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 3 metres interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 5 metres Connectors for Servo Drive AX ZS ZS ZS ZS ZS ZS ZS ZS ZS ZS ZS y Connectors mating connector, mains (X0-A), part of the delivery mating connector, mains (X0-B), part of the delivery connector (male), resolver (X2) D-sub, 9-pin, with housing mating connector, I/O (X3), part of the delivery mating connector, 24 V (X4), part of the delivery EMC-connector (female), ROD/SSI (X5), PC/CAN (X6), D-Sub, 9-pin, with housing EMC-connector (male), encoder (X1), 15-pin, with housing mating connector, DC-Link (X7), part of the delivery mating connector, ballast resistor (X8), part of the delivery mating connector, motor (X9), kit Connectors for Servo Drive AX2500 ZS ZS ZS ZS ZS yy Connectors mating connector, power supply (X0) mating connector, BTB (X1) mating connector, I/O (X3) mating connector, motor (X6) BECKHOFF New Automation Technology We reserve the right to make technical changes.

36 AX2xxx Accessories Ballast resistors for Servo Drive AX2000 AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BW AX2090-BWyy-zzzz Ballast resistors external ballast resistor for Servo Drive AX2003 AX W/33 Ω external ballast resistor for Servo Drive AX2003 AX W/33 Ω external ballast resistor for Servo Drive AX2003 AX W/33 Ω external ballast resistor for Servo Drive AX W/15 Ω external ballast resistor for Servo Drive AX W/15 Ω external ballast resistor for Servo Drive AX W/15 Ω external ballast resistor for Servo Drive AX W/10 Ω external ballast resistor for Servo Drive AX W/10 Ω external ballast resistor for Servo Drive AX W/10 Ω Motor choke for Servo Drive AX2000/AX2500 AX2090-MD20 AX2090-MD20 Motor choke motor choke for Servo Drive AX2003-AX2020 and AX25xx with motor cable > 25 m Note: No motor chokes are required for AX2040/AX2070. Mains chokes for Servo Drive AX2000 AX2090-ND AX2090-ND AX2090-ND AX2090-ND z AX2090-NDxx Mains chokes mains choke for Servo Drive AX2040, 60 A, without UL approval mains choke for Servo Drive AX2040, 60 A, with UL approval mains choke for Servo Drive AX2070, 75 A, without UL approval mains choke for Servo Drive AX2040/AX2070, 130 A, without UL approval Mains filter for Servo Drive AX2000 AX2090-NF AX2090-NF AX2090-NF AX2090-NF0x Mains filter mains filter for Servo Drive AX2040, 42 A, without UL approval mains filter for Servo Drive AX2070, 75 A, without UL approval mains filter for Servo Drive AX2040/AX2070, 130 A, without UL approval I/O interface card for AX2000 AX2090-IO01 AX2090-IO01 I/O interface card I/O interface card (14 inputs, 8 outputs) to start motion tasks 769 Note: in the case of using the I/O-interface card the installation of a fieldbus interface is not possible. Software for Servo Drive AX2000/AX2500 AX2090-S003 AX2090-S003 Software operator software for AX2000/AX2500, online documentation We reserve the right to make technical changes. BECKHOFF New Automation Technology

37 Servo and Stepper Motors 770 Synchronous Servomotors AM3000 for applications with highest demands on dynamics and performance AM3100 for dynamic applications in the small performance range AM3500 with higher moment of inertia for synchronism and optimal ratio of load/motor inertia AM2000 for positioning tasks with high demands on dynamics and stability See page 772 BECKHOFF New Automation Technology We reserve the right to make technical changes.

38 Linear Servomotors AL2xxx: iron core motor with different magnetic path widths (50/80/130 mm) AL38xx: ironless, magnetic yoke width 48 mm See page 786 Stepper Motors cost-effective alternative for the small and medium capacity range torque: Nm high holding torque 771 See page 794 www. beckhoff.com/servomotors com/ omot otor ors We reserve the right to make technical changes. BECKHOFF New Automation Technology

39 AMxxxx Synchronous Servomotors Die cast aluminium housing high stability homogeneous temperature distribution Generously dimensioned radial bearings maximum axial and radial loadability long bearing lifetimes Powder coated scratchproof high quality Neodymium iron boron magnets for maximum torque high overload capacity Encapsulated stator optimum heat transport for ideal utilisation of the motor Double magnet fixing optimum velocity response 772 AM30xx Low cogging optimum velocity response BECKHOFF New Automation Technology We reserve the right to make technical changes.

40 AM35xx AM31xx AM2xxx Highly dynamic, brushless Synchronous Servomotors AM2000, AM3000, AM3100, AM3500 The Synchronous Servomotors are brushless, three-phase motors meeting EN and have permanent magnets in the rotor. This high quality neodymium magnetic material makes a significant contribution to the motors exceptional dynamic properties. A three-phase winding is housed in the stator, and is electrically powered by the Servo Drive. The motor is brushless; the motor commutation is implemented electronically in the Servo Drive. Temperature sensors in the stator windings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sine-wave currents to the motors. Power transmission is implemented in accordance with EN via the cylindrical shaft end with a retaining thread, optional with a feather key groove. The motors accord with insulation material class F according to IEC 60085, and are manufactured to balance quality A according to EN The protection class of the motors is IP 65/64. This can be raised to IP 65/65 if a shaft sealing ring is employed. The low-inertia servomotors from the Beckhoff AM3000 series, which are based on new material and manufacturing technologies, are predominantly used in highly dynamic motion applications. The aim of most motor development efforts is to generate more torque with a design that is as compact as possible. The challenge is that loads to be moved do not decrease accordingly on the contrary, with each machine generation, the trend is toward ever higher loads. The aggravation of the inertia ratio between load and motor has a negative impact on control quality in extreme cases, the mechanical system can become unstable. In order to avoid the costs resulting from this, motors from the AM3500 series are used. The higher inertia cushions the mechanical system. The salient pole-wound servomotors from the AM3100 series are suitable for operation on the EL7201 servo terminal. The single-tooth winding technology leads to a maximum torque yield in spite of very compact dimensions. Three windings optimised in the winding data on the servo terminal, with rated outputs of 50 W (rated voltage 24 V DC) as well as 90 W and 130 W (rated voltage 48 V DC), result in a perfectly co-ordinated servo axis in combinatino with the servo terminal. The servomotors, which are equipped with ring magnets, are particularly suitable for applications where space is extremely limited and high demands are placed on the dynamics. In the standard version, the AM3100 servomotors are equipped with resolver and a smooth shaft. They can be optionally equipped with a holding brake, even in the smallest size. Planetary gears and ready-prepared connecting cables are available as accessories. The AM2000 servomotors have angled connectors for the power supply and the feedback signals. The AM3000 and AM3500 feature continuously rotatable connectors. Beckhoff offers the resolver, encoder and power leads as a pre-assembled accessory. Type AG2xxx planetary gear units are offered as accessories for the AM2xxx and AM3xxx servomotors. 773 www. beckhoff.com/servomotors We reserve the right to make technical changes. BECKHOFF New Automation Technology

41 AM3000 AM30xx Synchronous Servomotors 774 Pole-wound motor series With pole winding, the copper wire is in close contact with the iron core. The wire insulation can be much thinner, since no pressing of the winding head is required. These measures lead to a significant increase in the proportion of active copper, which determines the torque value, so that the performance of the AM3000 series is approx % higher. An additional benefit is that the motors are significantly shorter than conventional models. Sealed winding The AM3000 servomotors are characterised by an extremely low moment of inertia, robust design and high overload capacity. The winding is sealed in order to eliminate air between the individual wires, since the thermal resistance of air is higher than that of epoxy resin. This further increases mechanical resilience, e.g. in case of vibrations. Single-piece motor housing Servomotors dissipate a large proportion of the heat generated via the mounting flange. It is therefore important to keep the heat transfer resistance as small as possible. For this reason, the housings of the AM3000 motor series are made from a single piece, since material transitions increase the thermal resistance and have a negative influence on the stability of the motor. The AM3000 Synchronous Servomotors are available with eight different flange sizes. For each size, once the flange size has been defined, there is scope for variation in the length. The motors are offered with torques between 0.18 and 180 Nm and with a wide range of nominal speeds, so that for each application and gear ratio the motor with the optimum dimensions can be selected. Features Rotable plug connectors: The plug connectors for power and feedback are freely rotatable, making wiring of the whole machine easier. terminal box for AM308x tight tolerances: resulting in a highly symmetric structure inside the motor reducing cogging to an absolute minimum feedback option (similar to the AM2000 series): resolver, single-turn and multi-turn absolute encoders The motors are available with smooth shaft or with groove and feather key. protection class IP 65, shaft feed through IP 54, optional IP 65/IP 65 UL/CSA Option planetary gear units in different variants BECKHOFF New Automation Technology We reserve the right to make technical changes.

42 AM3000 AM30uv-wxyz-000a Standstill Standstill Rated speed at rated supply voltage Rotor moment of inertia Weight Weight torque current 230 V AC 400 V AC 480 V AC (without brake) (with brake) (without brake) (with brake) AM3011-wB Nm 1.16 A 8000 min kg cm² 0.35 kg AM3012-wC Nm 1.51 A 8000 min kg cm² 0.49 kg AM3013-wC Nm 1.48 A 8000 min kg cm² 0.63 kg AM3013-wD Nm 2.40 A kg cm² 0.63 kg AM3021-wCyz-000a 0.48 Nm 1.58 A 8000 min kg cm² kg cm² 0.82 kg 1.09 kg AM3022-wCyz-000a 0.84 Nm 1.39 A 3500 min min min kg cm² kg cm² 1.10 kg 1.37 kg AM3022-wEyz-000a 0.87 Nm 2.73 A 8000 min kg cm² kg cm² 1.10 kg 1.37 kg AM3023-wCyz-000a 1.13 Nm 1.41 A 2500 min min min kg cm² kg cm² 1.38 kg 1.65 kg AM3023-wDyz-000a 1.16 Nm 2.19 A 5000 min min min kg cm² kg cm² 1.38 kg 1.65 kg AM3024-wCyz-000a 1.38 Nm 1.42 A 2000 min min min kg cm² kg cm² 1.66 kg 1.93 kg AM3024-wDyz-000a 1.41 Nm 2.21 A 4000 min min min kg cm² kg cm² 1.66 kg 1.93 kg AM3031-wCyz Nm 1.37 A 2500 min min min kg cm² kg cm² 1.55 kg 1.90 kg AM3031-wEyz Nm 2.99 A 6000 min kg cm² kg cm² 1.55 kg 1.90 kg AM3032-wCyz Nm 1.44 A 1500 min min min kg cm² kg cm² 2.23 kg 2.58 kg AM3032-wDyz Nm 2.23 A 2500 min min min kg cm² kg cm² 2.23 kg 2.58 kg AM3032-wHyz Nm 5.50 A 7000 min kg cm² kg cm² 2.23 kg 2.58 kg AM3033-wCyz Nm 1.47 A 1000 min min min kg cm² kg cm² 2.90 kg 3.25 kg AM3033-wEyz Nm 2.58 A 2000 min min min kg cm² kg cm² 2.90 kg 3.25 kg AM3041-wCyz Nm 1.46 A 1200 min min min kg cm² kg cm² 2.44 kg 3.07 kg AM3041-wEyz Nm 2.85 A 3000 min min min kg cm² kg cm² 2.44 kg 3.07 kg AM3041-wHyz Nm 5.60 A 6000 min min min kg cm² kg cm² 2.44 kg 3.07 kg AM3042-wCyz Nm 1.40 A 1500 min min kg cm² kg cm² 3.39 kg 4.02 kg AM3042-wEyz Nm 2.74 A 1800 min min min kg cm² kg cm² 3.39 kg 4.02 kg AM3042-wGyz Nm 4.80 A 3500 min min min kg cm² kg cm² 3.39 kg 4.02 kg AM3043-wEyz Nm 2.76 A 1500 min min min kg cm² kg cm² 4.35 kg 4.98 kg AM3043-wGyz Nm 4.87 A 2500 min min min kg cm² kg cm² 4.35 kg 4.98 kg AM3043-wHyz Nm 5.40 A 3000 min min kg cm² kg cm² 4.35 kg 4.98 kg AM3044-wEyz Nm 2.90 A 1200 min min min kg cm² kg cm² 5.30 kg 5.93 kg AM3044-wGyz Nm 5.00 A 2000 min min min kg cm² kg cm² 5.30 kg 5.93 kg AM3044-wHyz Nm 5.60 A 2500 min min min kg cm² kg cm² 5.30 kg 5.93 kg AM3044-wJyz Nm 8.80 A 4000 min min min kg cm² kg cm² 5.30 kg 5.93 kg AM3051-wEyz Nm 2.75 A 1200 min min min kg cm² kg cm² 4.20 kg 5.30 kg AM3051-wGyz Nm 4.84 A 2500 min min min kg cm² kg cm² 4.20 kg 5.30 kg AM3051-wHyz Nm 6.00 A 3000 min min min kg cm² kg cm² 4.20 kg 5.30 kg AM3052-wGyz Nm 4.72 A 1500 min min min kg cm² kg cm² 5.80 kg 6.90 kg AM3052-wHyz Nm 5.90 A 1800 min min min kg cm² kg cm² 5.80 kg 6.90 kg AM3052-wKyz Nm 9.30 A 3000 min min min kg cm² kg cm² 5.80 kg 6.90 kg AM3053-wGyz Nm 4.77 A 1000 min min min kg cm² kg cm² 7.40 kg 8.50 kg AM3053-wHyz Nm 6.60 A 3000 min min kg cm² kg cm² 7.40 kg 8.50 kg AM3053-wKyz Nm 9.40 A 2000 min min min kg cm² kg cm² 7.40 kg 8.50 kg AM3054-wGyz Nm 5.00 A 1500 min min kg cm² kg cm² 9.00 kg 10.1 kg AM3054-wHyz Nm 5.50 A 1000 min min min kg cm² kg cm² 9.00 kg 10.1 kg AM3054-wKyz Nm 9.70 A 1800 min min min kg cm² kg cm² 9.00 kg 10.1 kg AM3054-wLyz Nm A 2500 min min kg cm² kg cm² 9.00 kg 10.1 kg AM3062-wGyz Nm 4.90 A 1800 min min kg cm² kg cm² 8.90 kg 10.9 kg AM3062-wHyz Nm 5.40 A 1000 min min min kg cm² kg cm² 8.90 kg 10.9 kg AM3062-wKyz Nm 9.60 A 2000 min min min kg cm² kg cm² 8.90 kg 10.9 kg AM3062-wMyz Nm A 3000 min min min kg cm² kg cm² 8.90 kg 10.9 kg AM3063-wKyz Nm 9.90 A 1500 min min min kg cm² kg cm² 11.1 kg 13.1 kg AM3063-wMyz Nm A 2000 min min min kg cm² kg cm² 11.1 kg 13.1 kg AM3063-wNyz Nm A 3000 min min min kg cm² kg cm² 11.1 kg 13.1 kg 775 The table is continued on the next page. We reserve the right to make technical changes. BECKHOFF New Automation Technology

43 AM3000 AM30uv-wxyz-000a Standstilstill Stand- Rated speed at rated supply voltage Rotor moment of inertia Weight Weight 230 V AC 400 V AC 480 V AC (without (with (without (with torque current brake) brake) brake) brake) AM3063-wHyz Nm 5.60 A 1500 min min kg cm² kg cm² 13.3 kg 15.3 kg AM3064-wKyz Nm 9.20 A 1200 min min min kg cm² kg cm² 13.3 kg 15.3 kg AM3064-wLyz Nm A 1500 min min min kg cm² kg cm² 13.3 kg 15.3 kg AM3064-wPyz Nm A 2500 min min min kg cm² kg cm² 13.3 kg 15.3 kg AM3065-wKyz Nm 9.80 A 1000 min min min kg cm² kg cm² 15.4 kg 17.4 kg AM3065-wMyz Nm A 1500 min min min kg cm² kg cm² 15.4 kg 17.4 kg AM3065-wNyz Nm A 2000 min min min kg cm² kg cm² 15.4 kg 17.4 kg AM3065-wPyz Nm A 2400 min min min kg cm² kg cm² 15.4 kg 17.4 kg AM3072-wKyz Nm 9.30 A 1500 min min kg cm² kg cm² 19.7 kg 21.8 kg AM3072-wMyz Nm A 2000 min min kg cm² kg cm² 19.7 kg 21.8 kg AM3072-wPyz Nm A 1800 min min min kg cm² kg cm² 19.7 kg 21.8 kg AM3072-wQyz Nm A 3500 min min kg cm² kg cm² 19.7 kg 21.8 kg AM3073-wMyz Nm A 1500 min min kg cm² kg cm² 26.7 kg 28.8 kg AM3073-wPyz Nm A 1300 min min min kg cm² kg cm² 26.7 kg 28.8 kg AM3073-wQyz Nm A 3000 min min kg cm² kg cm² 26.7 kg 28.8 kg AM3074-wLyz Nm A 1200 min min kg cm² kg cm² 33.6 kg 35.7 kg AM3074-wPyz Nm A 1800 min min kg cm² kg cm² 33.6 kg 35.7 kg AM3074-wQyz Nm A 2500 min min kg cm² kg cm² 33.0 kg 35.7 kg AM3082-wTyz Nm A 2500 min min kg cm² kg cm² 65.0 kg 73.0 kg AM3083-wTyz Nm A 2200 min min kg cm² kg cm² 85.0 kg 93.0 kg AM3084-wTyz Nm A 1800 min min kg cm² kg cm² 105 kg 113 kg Further information u: flange code v: motor length 776 Option w = 0: smooth shaft (preferred type) w = 1: shaft with groove and feather key according to DIN 6885 w = 2: shaft with IP 65 sealing ring and smooth shaft w = 3: shaft with IP 65 sealing ring and shaft with groove and feather key Option x = winding code A T Option y = 0: resolver, 2-pole y = 1: single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate AM302x AM304x: 512 sine periods per revolution AM305x AM308x: 2,048 sine periods per revolution y = 2: multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM302x AM304x: 512 sine periods per revolution AM305x AM308x: 2,048 sine periods per revolution y = 3: single-turn absolute encoder, Hengstler BiSS absolute position within one revolution, electronic identification plate AM302x AM308x: 2,048 sine periods per revolution y = 4: multi-turn absolute encoder, Hengstler BiSS absolute position within 4,096 revolutions, electronic identification plate AM302x AM308x: 2,048 sine periods per revolution Option z = 0: without holding brake z = 1: with holding brake for AM302x AM308x Option a = 0: rotatable angular connectors for motor and feedback cable (only for AM302x up to AM307x) a = 1: connection cable 0.5 m with non-detachable plugs (only for AM301x/AM302x), only for resolver a = 3: vertical connectors for motor and feedback cables (only for AM302x up to AM307x) a = 5: ytec plug (only for AM301x) a = 6: motor connection via terminal box (only for AM308x) BECKHOFF New Automation Technology We reserve the right to make technical changes.

44 AM3000 Special flange, special shaft and other accessories on request With the exception of the shaft seal, the options cannot be installed in the field. Options such as shaft seal, holding brake, EnDAT or BiSS can lead to a reduction of the nominal rating. a b d k r Dimensions a b d k (resolver) k (resolver) k (encoder) k (encoder) l r (without brake) (with brake) (without brake) (with brake) AM mm 8 mm 25 mm 69.6 mm 46 mm 40 mm AM mm 8 mm 25 mm 88.6 mm 46 mm 40 mm AM mm 8 mm 25 mm mm 46 mm 40 mm AM mm 9 mm 20 mm 95.4 mm mm 95.4 mm mm 63 mm 58 mm AM mm 9 mm 20 mm mm mm mm mm 63 mm 58 mm AM mm 9 mm 20 mm mm mm mm mm 63 mm 58 mm AM mm 9 mm 20 mm mm mm mm mm 63 mm 58 mm AM mm 14 mm 30 mm mm mm mm mm 75 mm 70 mm AM mm 14 mm 30 mm mm mm mm mm 75 mm 70 mm AM mm 14 mm 30 mm mm mm mm mm 75 mm 70 mm AM mm 19 mm 40 mm mm mm mm mm 100 mm 84 mm AM mm 19 mm 40 mm mm mm mm mm 100 mm 84 mm AM mm 19 mm 40 mm mm mm mm mm 100 mm 84 mm AM mm 19 mm 40 mm mm mm mm mm 100 mm 84 mm AM mm 24 mm 50 mm mm mm mm mm 130 mm 108 mm AM mm 24 mm 50 mm mm mm mm mm 130 mm 108 mm AM mm 24 mm 50 mm mm mm mm mm 130 mm 108 mm AM mm 24 mm 50 mm mm mm mm mm 130 mm 108 mm AM mm 32 mm 58 mm mm mm mm mm 165 mm 138 mm AM mm 32 mm 58 mm mm mm mm mm 165 mm 138 mm AM mm 32 mm 58 mm mm mm mm mm 165 mm 138 mm AM mm 32 mm 58 mm mm mm mm mm 165 mm 138 mm AM mm 38 mm 80 mm mm mm mm mm 215 mm 188 mm AM mm 38 mm 80 mm mm mm mm mm 215 mm 188 mm AM mm 38 mm 80 mm mm mm mm mm 215 mm 188 mm AM mm 48 mm 110 mm mm mm mm mm 300 mm 260 mm AM mm 48 mm 110 mm mm mm mm mm 300 mm 260 mm AM mm 48 mm 110 mm mm mm mm mm 300 mm 260 mm 777 Technical drawings at Accessories see page 798 We reserve the right to make technical changes. BECKHOFF New Automation Technology

45 AM3100 AM31xx Synchronous Servomotors Motor series for the EL7201 servo terminal Beckhoff extends its range of motors with the AM3100 series. These pole-wound servomotors with maximum torque yield are designed for operation with the Beckhoff EL7201 servo terminal. The series covers three types with rated outputs of 50 W (rated voltage 24 V DC) as well as 90 W and 130 W (rated voltage 48 V DC). In the standard version, the AM3100 servomotors are equipped with a resolver and a smooth shaft. They can be optionally equipped with a holding brake, even in the smallest size. Planetary gears and ready-made connecting cables are available as accessories. The high dynamics of the AM3100 servomotors open up a multitude of possible applications: for example, in industrial robots for pick-and-place applications or in general mechanical engineering, where a compact design and high positioning accuracy are necessary. The Beckhoff TwinCAT automation software enables the convenient parameterisation of the servomotors. Features salient pole-wound synchronous servo motors stall torque 0.16 to 0.65 Nm windings optimised for operation in combination with our EL7201 servo terminal IP 65 housing for almost all applications optional backlash-free permanent magnetic brake low cogging due to symmetrical magnetic structure low rotor inertia Use of ring magnets reduces the rotor inertia and ensures safe magnetic fixing for high speeds. high overload capacity Connection via plug and ready-prepared cable facilitates wiring. suitable planetary gears available 778 For further information on the servo terminal see page 404 BECKHOFF New Automation Technology We reserve the right to make technical changes.

46 AM3000 AM3100 a b d k r Dimensions a b d k (resolver) k (resolver) l r (without brake) (with brake) AM mm 8 mm 25 mm 91 mm 122 mm 46 mm 40 mm AM mm 8 mm 25 mm 91 mm 122 mm 46 mm 40 mm AM mm 11 mm 23 mm 111 mm 148 mm 70 mm 60 mm AM31uv-wxyz-000a Standstill Standstill Rated speed at rated supply voltage Rotor moment torque current 24 V DC 48 V DC of inertia AM Nm 3.22 A 3000 min min kg cm² AM Nm 3.22 A 3000 min min kg cm² AM Nm 3.4 A 1500 min min kg cm² AM Nm 3.4 A 1500 min min kg cm² AM Nm 4.6 A 900 min min kg cm² AM Nm 4.6 A 900 min min kg cm² Further information u: flange code v: motor length Option w = 0: smooth shaft Option x = key number for rated speed Option y = 0: resolver Option z = 0: without holding brake z = 1: with holding brake Option a = 1: cable 0.3 m, with mini CPC plug for power, M12 plug for feedback We reserve the right to make technical changes. BECKHOFF New Automation Technology

47 AM3500 AM35xx Synchronous Servomotors 780 New motor technologies enable more and more dynamic motors with lower inertia. The aim of most motor development efforts is to generate more torque with a design that should be as compact as possible. The challenge is that loads to be moved do not reduce proportionally on the contrary, with each machine generation the trend is towards higher loads. Motor design initially involves calculation of the torque, which means that the mass inertia ratio has to be determined. The mass inertia ratio can be calculated from the quotient of reduced load moment of inertia and rotor moment of inertia of the motor. For highly dynamic applications this ratio should not exceed 5:1; for ratios exceeding 10:1 the motor design should be reconsidered. The CYMEX design software makes calculation of the external inertia particularly easy. The mass inertia ratio is automatically considered as soon as a motor is selected. For improving the inertia ratio, it may be advisable to introduce gearing or to increase the gear ratio for existing gearing, since the reduction in load moment of inertia is proportional to the square of the gear ratio. However, the resulting lower speed/ velocity is often unsuitable, leaving selection of a larger motor as the only solution. Beckhoff presents the new AM3500 motor series in order to avoid the associated higher costs for the motor and servo controller. These motors are particularly suitable for highly dynamic applications with high loads. In conjunction with higher rotor inertia, they offer the same benefits as the AM3xxx motor series in the form of the pole-wound stator winding, which significantly reduces the overall size. The flanges, connectors and shafts of the new range are compatible with the tried and tested AM3000 motors. The new models are available with flange sizes 3 to 6 and torques between Nm. The rated speed range is 3,000 6,000 rpm. Resolvers or absolute encoders (single or multi-turn) are available as feedback system. The standard protection class is IP 64; IP 65 is available as an option. Features high overload capacity maximum power density through stator pole winding increased moment of inertia for highly dynamic applications at higher loads compact design very low torque ripple flexible feedback systems such as resolver or absolute encoder rotatable plug connectors facilitate assembly simple commissioning through predefined default values or electronic identification plate protection class IP 65, shaft feed through IP 54, optional IP 65/IP 65 BECKHOFF New Automation Technology We reserve the right to make technical changes.

48 AM3500 a b d k r Dimensions a b d k (resolver) k (resolver) k (encoder) k (encoder) l r (without brake) (with brake) (without brake) (with brake) AM mm 19 mm 40 mm 159 mm 181 mm 189 mm 211 mm 100 mm 84 mm AM mm 19 mm 40 mm 195 mm 233 mm 225 mm 263 mm 100 mm 84 mm AM mm 19 mm 40 mm 231 mm 309 mm 261 mm 339 mm 100 mm 84 mm AM mm 24 mm 50 mm 172 mm 223 mm 202 mm 253 mm 130 mm 108 mm AM mm 24 mm 50 mm 202 mm 262 mm 232 mm 292 mm 130 mm 108 mm AM mm 24 mm 50 mm 232 mm 292 mm 262 mm 322 mm 130 mm 108 mm AM mm 32 mm 58 mm 223 mm 262 mm 233 mm 289 mm 165 mm 138 mm AM mm 32 mm 58 mm 251 mm 304 mm 261 mm 317 mm 165 mm 138 mm AM35uv-wxyz Standstill torque Standstill current Rated torque Rated current Rotor moment of inertia (without brake) Rotor moment of inertia (with brake) AM3541-w0yz 1.9 Nm 1.7 A 1.6 Nm 1.5 A 2.0 kg cm kg cm 2 AM3541-w1yz 1.9 Nm 2.8 A 1.2 Nm 1.9 A 2.0 kg cm kg cm 2 AM3542-w0yz 3.3 Nm 2.4 A 2.9 Nm 2.3 A 4.0 kg cm kg cm 2 AM3542-w1yz 3.3 Nm 4.5 A 2.1 Nm 3.1 A 4.0 kg cm kg cm 2 AM3543-w0yz 4.2 Nm 4.8 A 3.0 Nm 2.3 A 8.0 kg cm kg cm 2 AM3543-w1yz 4.2 Nm 5.2 A 1.9 Nm 2.7 A 8.0 kg cm kg cm 2 AM3551-w0yz 4.1 Nm 3.4 A 3.2 Nm 2.8 A 15.0 kg cm kg cm 2 AM3551-w1yz 4.1 Nm 6.1 A 1.7 Nm 2.9 A 15.0 kg cm kg cm 2 AM3552-w0yz 6.3 Nm 4.8 A 4.6 Nm 3.6 A 19.0 kg cm kg cm 2 AM3553-w0yz 8.6 Nm 6.4 A 6.1 Nm 4.8 A 20.0 kg cm kg cm 2 AM3562-w0yz 11.6 Nm 10.3 A 8.4 Nm 7.9 A 40.0 kg cm kg cm 2 AM3563-w0yz 14.9 Nm 12.5 A 10.9 Nm 9.6 A 60.0 kg cm kg cm 2 Further information Flange- and shaft-compatible with the corresponding size of the AM3000 series u: flange code, v: motor length Option w = 0: smooth shaft w = 1: shaft with groove and feather key according to DIN 6885 Option x = 0: rated speed 3,000 min -1 x = 1: rated speed 6,000 min -1 (only till AM3551) Option y = 0: resolver, 2-pole y = 3: single-turn absolute encoder, Hengstler BiSS, absolute position within one revolution, electronic identification plate, 2,048 sine periods per revolution y = 4: multi-turn absolute encoder, Hengstler BiSS, absolute position within 4,096 revolutions, electronic identification plate, 2,048 sine periods per revolution Option z = 0: without holding brake z = 1: with holding brake Special flange, special shaft and other accessories on request 781 We reserve the right to make technical changes. BECKHOFF New Automation Technology

49 AM2000 AM2xxx Synchronous Servomotors The AM2000 series of brushless Synchronous Servomotors are of outstanding quality; they are highly dynamic, the rotors have low moments of inertia, they have excellent rotational characteristics and impressive overload capacity. The Synchronous Servomotors, in connection with digital Servo Drives from the AX2000/AX2500 series, are excellently suited for positioning tasks that make high demands on dynamics and stability. The servomotor rotors are fitted with neodymium permanent magnets. This magnetic material is an important factor in making it possible to drive these motors in a highly dynamic fashion. The motors are fitted with two-pole hollow shaft resolvers and as an option may be obtained with a holding brake. Temperature sensors in the stator windings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sinewave currents to the motors. The motors have angled connectors for the power supply and the feedback signals. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory. The motors are optionally available with an integrated stop brake. This holding brake (24 V DC) locks the rotor when power is removed. When the brake is released, the rotor can turn without residual torque. Operation is free from backlash. The stop brake can be driven directly by the Servo Drive. Features high dynamic performance caused by neodymium magnets flange dimensions meet IEC standard, fit j6, accuracy according to DIN 42955, tolerance class R vibration class N according to DIN EN insulation material class F according to DIN style IM B5 according to DIN EN shaft end without keyway to DIN 748 protection class IP 65 protection class IP 65, shaft feed through IP 54, optional IP 65/IP 65 nominal mains voltage 400/460 V long service life through brushless technology integrated resolver optional single-turn or multi-turn absolute encoder optional special winding 782 BECKHOFF New Automation Technology We reserve the right to make technical changes.

50 AM2000 AM2000-wxyz Standstill Standstill Rated speed at rated supply voltage Rotor moment Weight torque current 230 V AC 400/480 V AC of inertia AM217S Nm 0.6 A 6000 min kg cm² 0.7 kg AM217M Nm 0.93 A 6000 min kg cm² 0.8 kg AM217S Nm 0.6 A 6000 min kg cm² 0.7 kg AM217M Nm 0.93 A 6000 min kg cm² 0.8 kg AM227M-wxy Nm 0.8 A 3000 min min kg cm² 1.1 kg AM227M-wxy Nm 0.8 A 3000 min min kg cm² 1.4 kg AM227L-wxy0 0.8 Nm 0.82 A 3000 min min kg cm² 1.5 kg AM227L-wxy1 0.8 Nm 0.82 A 3000 min min kg cm² 1.8 kg AM237S-wxy0 0.5 Nm 1A 4000 min min kg cm² 1.9 kg AM237S-wxy1 0.5 Nm 1 A 4000 min min kg cm² 2.3 kg AM237M-wxy0 1 Nm 1.6 A 4000 min min kg cm² 2.3 kg AM237M-wxy1 1 Nm 1.6 A 4000 min min kg cm² 2.7 kg AM237L-wxy0 1.5 Nm 1.6 A 3000 min min -1 1 kg cm² 2.9 kg AM237L-wxy1 1.5 Nm 1.6 A 3000 min min kg cm² 3.3 kg AM247M-wxy0 2.5 Nm 1.78 A 1500 min min kg cm² 3.3 kg AM247M-wxy1 2.5 Nm 1.78 A 1500 min min kg cm² 3.7 kg AM247L-wxy0 3 Nm 2.3 A 1500 min min kg cm² 3.5 kg AM247L-wxy1 3 Nm 2.3 A 1500 min min kg cm² 3.9 kg AM257K-wxy0 2.6 Nm 1.9 A 1500 min min kg cm² 4.5 kg AM257K-wxy1 2.6 Nm 1.9 A 1500 min min kg cm² 5.25 kg AM257S-wxy0 4.6 Nm 2.8 A 1500 min min kg cm² 5.7 kg AM257S-wxy1 4.6 Nm 2.8 A 1500 min min kg cm² 6.3 kg AM257M-wxy0 8 Nm 4.3 A 1500 min min kg cm² 7.6 kg AM257M-wxy1 8 Nm 4.3 A 1500 min min kg cm² 8.2 kg AM257L-wxy0 9.5 Nm 6.1 A 1500 min min kg cm² 8.7 kg AM257L-wxy1 9.5 Nm 6.1 A 1500 min min kg cm² 9.45 kg AM277K-wxy0 11 Nm 6 A 1500 min min kg cm² 9.8 kg AM277K-wxy1 11 Nm 6 A 1500 min min kg cm² 11.3 kg AM277S-wxy0 17 Nm 10 A 1500 min min kg cm² 14 kg AM277S-wxy1 17 Nm 10 A 1500 min min kg cm² 15.5 kg AM277M-wxy0 22 Nm 13.7 A 1500 min min kg cm² 17 kg AM277M-wxy1 22 Nm 13.7 A 1500 min min kg cm² 18.5 kg AM297K-wxy0 26 Nm 16 A 1500 min min kg cm² 28 kg AM297K-wxy1 26 Nm 16 A 1500 min min kg cm² 31.3 kg AM297S-wxy0 32 Nm 20 A 1500 min min kg cm² 32.5 kg AM297S-wxy1 32 Nm 20 A 1500 min min kg cm² 35.8 kg AM297M-wxy0 40 Nm 23.4 A 1500 min min kg cm² 40 kg AM297M-wxy1 40 Nm 23.4 A 1500 min min kg cm² 43.3 kg Dimensions and further information Option w = 0: smooth shaft, w = 1: shaft with groove and feather key according to DIN 6885, w = 2: connection cable with plug Option x = 0: standard winding x = 1: special winding Option y = 0: resolver, 2-pole y = 1: single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate AM227x: 512 sine periods per revolution AM237x AM297x: 2,048 sine periods per revolution y = 2: multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM227x AM297x: 512 sine periods per revolution Option z = 0: without holding brake z = 1: with holding brake Special flange, special shaft and other accessories on request, accessories see page We reserve the right to make technical changes. BECKHOFF New Automation Technology

51 AG2200 AG2200 Planetary gear units for AM2000/AM3000/ AM3500 Synchronous Servomotors The compact, high-precision planetary gear units for the AM2000/AM3000/AM3500 Synchronous Servomotor range are used mainly in applications where large mass inertia has to be overcome, or where the inertia ratio between load and motor prevents dynamic motion. The inertia ratios, i.e. the required torques and motors can be calculated conveniently via the CYMEX calculation tool, which also offers an option for checking whether the selected motor can be adapted to the gear unit. The planetary gear units are fitted to the respective motor in the factory and delivered as a complete motor/gear unit. Features maximum economic efficiency low price absolutely maintenancefree, thanks to unique lubrication concept long service life (> 20,000 h) high efficiency (> 95 % at full load) maximum power density low running noise and smooth operation through maximum production quality suitable for cyclic or continuous operation flexible mounting position protection class IP 64 output shaft with feather key 5 sizes gear ratios i = 3, 4, 5, 7, 10 (single-stage), i = 15, 16, 25, 30, 50, 70, 100 (two-stage) acceleration torque between 11 and 450 Nm maximum speed up to 8,000 rpm low torsional backlash ( 8 15 arcmin) 784 Rated torque Acceleration torque Torsional backlash standard/reduced Typ. combination with AM2000 Typ. combination with AM3xxx AG2200-+LP050-M01-x-w1y max. 5 Nm max. 12 Nm 12/10 arcmin AM227x/AM237x AM301x/AM302x AG2200-+LP050-M02-x-w1y max. 5 Nm max. 12 Nm 15/13 arcmin AM227x/AM237x AM301x/AM302x AG2200-+LP070-M01-x-w1y max. 18 Nm max. 35 Nm 12/8 arcmin AM237x/AM247x AM302x AM3x4x AG2200-+LP070-M02-x-w1y max. 18 Nm max. 35 Nm 15/10 arcmin AM237x/AM247x AM302x AM3x4x AG2200-+LP090-M01-x-w1y max. 45 Nm max. 90 Nm 12/8 arcmin AM247x/AM257x AM3x4x/AM3x5x AG2200-+LP090-M02-x-w1y max. 45 Nm max. 90 Nm 15/10 arcmin AM247x/AM257x AM3x4x/AM3x5x AG2200-+LP120-M01-x-w1y max. 110 Nm max. 220 Nm 12/8 arcmin AM257x/AM277x AM3x5x/AM3x6x AG2200-+LP120-M02-x-w1y max. 110 Nm max. 220 Nm 15/10 arcmin AM257x/AM277x AM3x5x/AM3x6x AG2200-+LP155-M01-x-w1y max. 320 Nm max. 450 Nm 12/8 arcmin AM277x/AM297x AM3x6x/AM307x AG2200-+LP155-M02-x-w1y max. 320 Nm max. 450 Nm 15/10 arcmin AM277x/AM297x AM3x6x Further information M01: single-stage x = gear ratio 4, 5, 7, 10 (LP50); 3, 4, 5, 7, 10 (LP70 120); 5, 10 (LP155) M02: two-stage x = gear ratio 16, 20, 25, 35, 50, 70, 100 (LP50); 15, 16, 20, 25, 30, 35, 50, 70, 100 (LP70 120); 25, 50, 100 (LP155) w = 0: smooth shaft (only available with reduced backlash), w = 1: shaft with groove and feather key y = 0: reduced torsional backlash, y = 1: standard torsional backlash BECKHOFF New Automation Technology We reserve the right to make technical changes.

52 AG2250 AG2250 Planetary gear units for AM3100 Synchronous Servomotors The AG2250 series is specially matched to the AM3100 motor series and completes the small, low-priced drive technology range. The gears are particularly suitable for applications where extremely low torsional backlash is not necessary. The AG2250 series also contains angled planetary gears for the spacesaving attachment of motors at a right angle. Features low torsional backlash high output torques high efficiency single-stage planetary gear, transmission ratios 3, 4, 5, 7, 10 single-stage angled planetary gear, transmission ratios 3, 4, 5, 7, 10 flexible mounting position lifetime lubrication suitable for motors from the AM3100 series Rated torque Torsional backlash standard/reduced Typ. combination with AM3xxx AG2250-+PLE40-M01-3-1B1-AM311x 11 Nm < 24 arcmin AM311x AG2250-+PLE40-M01-4-1B1-AM311x 15 Nm < 24 arcmin AM311x AG2250-+PLE40-M01-5-1B1-AM311x 14 Nm < 24 arcmin AM311x AG2250-+PLE40-M01-7-1B1-AM311x 8.5 Nm < 24 arcmin AM311x AG2250-+PLE40-M B1-AM311x 5 Nm < 24 arcmin AM311x AG2250-+PLE60-M01-3-1B1-AM312x 28 Nm < 16 arcmin AM312x AG2250-+PLE60-M01-4-1B1-AM312x 38 Nm < 16 arcmin AM312x AG2250-+PLE60-M01-5-1B1-AM312x 40 Nm < 16 arcmin AM312x AG2250-+PLE60-M01-7-1B1-AM312x 25 Nm < 16 arcmin AM312x AG2250-+PLE60-M B1-AM312x 15 Nm < 16 arcmin AM312x AG2250-+WPLE40-M01-3-1B1-AM311x 4.5 Nm < 30 arcmin AM311x AG2250-+WPLE40-M01-4-1B1-AM311x 6 Nm < 30 arcmin AM311x AG2250-+WPLE40-M01-5-1B1-AM311x 7.5 Nm < 30 arcmin AM311x AG2250-+WPLE40-M01-7-1B1-AM311x 8.5 Nm < 30 arcmin AM311x AG2250-+WPLE40-M B1-AM311x 5 Nm < 30 arcmin AM311x AG2250-+WPLE60-M01-3-1B1-AM312x 14 Nm < 22 arcmin AM312x AG2250-+WPLE60-M01-4-1B1-AM312x 19 Nm < 22 arcmin AM312x AG2250-+WPLE60-MO1-5-1B1-AM312x 24 Nm < 22 arcmin AM312x AG2250-+WPLE60-M01-7-1B1-AM312x 25 Nm < 22 arcmin AM312x AG2250-+WPLE60-M B1-AM312x 15 Nm < 22 arcmin AM312x 785 Further information x = gear ratio 3, 4, 5, 7, 10 We reserve the right to make technical changes. BECKHOFF New Automation Technology

53 ALxxxx Linear Servomotors Coil unit Magnet plate (sealed) 786 AL20xx Iron core motor, magnetic path width 80 mm BECKHOFF New Automation Technology We reserve the right to make technical changes.

54 AL24xx Iron core motor, magnetic path width 50 mm AL28xx Iron core motor, magnetic path width 130 mm AL38xx Ironless, magnetic yoke width 48 mm Compact power packages: Linear Servomotors AL2xxx, AL3xxx The AL2000, AL2400 and AL2800 Linear Servomotors complement the AM2000 servomotors and can be used wherever rotary design reaches mechanical limits during installation, or where special drive characteristics, in terms of dynamics, synchronism or acceleration, are required. Linear Servomotors are easy to set up and are not subject to mechanical wear. Several motors can be used simultaneously on the same path, which offers a distinct advantage for designers. Moreover, there are virtually no limits on travel options. With their high acceleration characteristics, Linear Servomotors can achieve positioning velocities of up to 10 m/s with a high force constant and a very good force/mass ratio. All three series of motors have the same pole spacing. This has the advantage that the procedure for adjusting the drive amplifiers and the adaptation to a linear encoder or the MES system is always the same, which saves time during commissioning. In principle, it is possible to operate several primary sections on one magnetic track. This significantly reduces the installation and component costs and opens up application options that would not normally be considered for linear motors. In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefits of ironless linear motors are particularly significant in semiconductor and plasma/lcd panel production, where highly synchronous operation and positioning quality are required. Scaleless feedback system for AL2xxx Linear Servomotors The operation of linear motors requires a feedback system for the commutation and for monitoring of the speed and position. Normally, this measuring system consists of a reader head and a scale, mounted parallel to the travel path. The additional expenditure for the complete system increases with the length of the travel path. For this reason, Beckhoff has developed a measuring system that monitors the magnetic field of the permanent magnets of the magnetic plate and provides the AX2000/AX2500/AX5000 series Servo Drive with incremental transducer signals for commutation, speed and position control. The measuring system provides one sinusoidal oscillation per logical motor revolution. A logical motor revolution corresponds to the distance between two homopolar magnets, i.e. for example between two north poles. With 24 mm, this distance is very short for the AL2xxx series linear motors, resulting in very high resolution. This leads to particularly synchronous operation and low running noise. The achievable precision between ±0.1 mm is adequate for simple positioning tasks and largely depends on the mechanical precision and position of the travel path magnets. The influence of temperature fluctuations and external interference fields is compensated. 787 www. beckhoff.com/linear-motors We reserve the right to make technical changes. BECKHOFF New Automation Technology

55 AL2xxx AL28xx AL20xx AL24xx AL2xxx Linear Servomotors 788 The 3-phase synchronous Linear Servomotors from the AL2xxx range consist of a coil unit and a magnet plate. The coil unit contains a grooved, laminated core with inlaid copper windings. It is normally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The motors of the AL2xxx series all having exactly the respective same width (incl. magnetic assembly), can be operated using the same magnet plates. The magnet plates can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be quickly connected to the connector box or the servo drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compat - ible with the other types of the AL2xxx series. Features accelerations up to 30 g no mechanical wear complete absence of backlash, giving stiff control response extremely precise positioning, high repeatability direct force, little latching force very low thermal resistance, allowing high capacity utilisation protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables AL20xx speeds of 4 m/s or 10 m/s peak forces of 225 N to 1,800 N operation alternatively with or without water cooling possible AL24xx speeds of 8 m/s peak forces of 120 N to 240 N AL28xx speeds of 2.5 m/s or 6 m/s peak forces of 2,250 N to 6,750 N Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm. Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side. BECKHOFF New Automation Technology We reserve the right to make technical changes.

56 AL20xx AL20xx Linear Servomotors la b h lb Dimensions b la h AL mm 98 mm 40 mm AL mm 146 mm 40 mm AL mm 195 mm 40 mm AL mm 244 mm 40 mm AL mm 290 mm 40 mm AL mm 336 mm 40 mm AL mm 468 mm 40 mm Technical drawings at Technical data AL2003 AL2006 AL2009 AL2012 AL2015 AL2018 AL2024 Winding type S N S N S N S N S N S N S Motor configuration 3-phase synchronous Linear Servomotors ( V AC) Peak force 3 sec. (FP) 225 N 450 N 675 N 900 N 1125 N 1350 N 1800 N Peak current (IPa) 5 A A 8 15 A A A A A Contin. force w. water cool.(fcw) 105 N 210 N 315 N 420 N 525 N 630 N 840 N Contin. force w. air cooling (Fca) 75 N 150 N 225 N 300 N 375 N 450 N 600 N Continuous current (Ica) 1.6 A A A A A A A Continuous power loss (Pca) 80 W 155 W 226 N 310 W 370 W 453 W 620 W Force constant (Kf) 46 N/A N/A N/A N / A N / A N / A N / A Motor constant (Km) 185 N²/W 370 N²/W 570 N²/W 740 N²/W 970 N²/ W 1140 N²/W 1480 N²/ W Magnet pitch 24 mm Winding resistance per phase (Rf) 3.9 Ω Ω Ω Ω Ω Ω Ω Winding inductance per phase (Lf) 30 mh mh 33 9 mh mh mh 19 4 mh mh Thermal resistance (Rth) 0.96 C/W 0.48 C/W 0.32 C/W 0.24 C/W 0.20 C/W 0.16 C/W 0.12 C/W Magnetic attraction force (Fa) 500 N 900 N 1325 N 1700 N 2000 N 2850 N 3400 N Weight of the coil (Mp) 0.9 kg 1.5 kg 2.0 kg 2.6 kg 3.2 kg 3.8 kg 5.1 kg Air gap with cover 0.4 mm Temperature sensor PTC 1 kω Corresponding Servo Drive AX2003 AX5x03 AX2003 AX2006 AX5x03 AX5x06 AX2006 AX2010 AX5x06 AX5112 AX2006 AX2010 AX5x06 AX5112 AX2006 AX2010 AX5x06 AX5112 AX2006 AX2010 AX5x06 AX5112 AX2010 AX2020 AX5112 AX5118 Further information AL y AL x-000y AL x-000y AL x-000y AL x-000y AL x-000y AL x-000y AL20xx-000x-000y coil unit Linear Servomotor, V, FP = 225 N, FC = 75 N Linear Servomotor, V, FP = 450 N, FC = 150 N Linear Servomotor, V, FP = 675 N, FC = 225 N Linear Servomotor, V, FP = 900 N, FC = 300 N Linear Servomotor, V, FP = 1125 N, FC = 375 N Linear Servomotor, V, FP = 1350 N, FC = 450 N Linear Servomotor, V, FP = 1800 N, FC = 600 N 789 Option x = 0: N type, max. 4 m/s, x = 1: S type, max. 10 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature) AL AL AL21xx-0000 magnet plate magnetic assembly (lb = 192 mm, weight 3.8 kg/m), for AL20xx motors magnetic assembly (lb = 288 mm, weight 3.8 kg/m), for AL20xx motors Accessories see page 798 We reserve the right to make technical changes. BECKHOFF New Automation Technology

57 AL24xx AL24xx Linear Servomotors la b h lb Dimensions b la h AL mm 93 mm 40 mm AL mm 143 mm 40 mm Technical drawings at Technical data AL2403 AL2406 Motor configuration 3-phase synchronous Linear Servomotors ( V AC) Peak force 3 sec. (FP) 120 N 240 N Peak current (IPa) 3.9 A 7.9 A Continuous force 45 N 90 N with air cooling (Fca) Continuous current (Ica) 1.6 A 3.1 A Continuous power loss (Pca) 55 W 110 W Force constant (Kf) 39 N/A Motor constant (Km) 90 N²/W 180 N²/W Magnet pitch 24 mm Winding resistance 5.6 Ω 2.8 Ω per phase (Rf) Winding inductance 35 mh 18 mh per phase (Lf) Thermal resistance (Rth) 1.4 C/W 0.7 C/W Magnetic attraction force (Fa) 270 N 490 N Weight of the coil (Mp) 0.55 kg 0.9 kg Air gap with cover 0.4 mm Temperature sensor PTC 1 kω Corresponding Servo Drive AX25x3 AX2003 AX5x03 AX25x3/AX25x6 AX2003/AX2006 AX5x03/AX5x06 Further information AL240x-000x-000y coil unit AL y Linear Servomotor, 230 V, FP = 120 N, IP = 3.9 Arms AL y Linear Servomotor, 230 V, FP = 240 N, IP = 7.9 Arms S type, max. 8 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature) AL AL AL AL25xx-0000 magnet plate magnetic assembly (lb = 96 mm, weight 2.1 kg/m), for AL24xx motors magnetic assembly (lb = 144 mm, weight 2.1 kg/m), for AL24xx motors magnetic assembly (lb = 384 mm, weight 2.1 kg/m), for AL24xx motors Accessories see page 798 BECKHOFF New Automation Technology We reserve the right to make technical changes.

58 AL28xx AL28xx Linear Servomotors la b h lb Dimensions b la h AL mm 244 mm 45 mm AL mm 290 mm 45 mm AL mm 562 mm 45 mm AL mm 852 mm 47 mm Technical drawings at Technical data AL2812 AL2815 AL2830 AL2845 Winding type N S N S N S N S Motor configuration 3-phase synchronous Linear Servomotors ( V AC) Peak force 3 sec. (FP) 1800 N 2250 N 4500 N 6750 N Peak current (IPa) 13 A 26 A 13.5 A 33 A 26 A 66 A 41 A 98 A Continuous force 580 N 725 N 1450 N 2175 N with air cooling (Fca) Continuous current (Ica) 4.1 A 8.2 A 4.2 A 10.2 A 8.5 A 20 A 13.4 A 32.3 A Continuous power loss (Pca) 430 W 550 W 1100 W 1814 W Force constant (Kf) 186 N/A 93 N/A 225 N/A 93 N/A 225 N/A 93 N/A 225 N/A 93 N/A Motor constant (Km) 1750 N²/W 2150 N²/W 4300 N²/W 6450 N²/W Magnet pitch 24 mm Winding resistance 6.6 Ω 1.6 Ω 7.8 Ω 1.3 Ω 3.9 Ω 0.66 Ω 2.6 Ω 0.44 Ω per phase (Rf) Winding inductance 52 mh 13 mh 63 mh 10.5 mh 32 mh 5.3 mh 21 mh 3 mh per phase (Lf) Thermal resistance (Rth) 0.16 C/W 0.13 C/W C/W 0.04 C/W Magnetic attraction force (Fa) 3400 N 4000 N 8000 N N Weight of the coil (Mp) 5 kg 6 kg 12 kg 18 kg Air gap with cover 0.4 mm Temperature sensor PTC 1 kω Corresponding Servo Drive AX2006 AX2010 AX5x06 AX5112 AX2006 AX2020 AX5x06 AX5118 AX2020 AX2040 AX5112 AX5125 AX2020 AX2070 AX5118 Further information AL28xx-000x-000y coil unit AL x-000y Linear Servomotor, V, FP = 1800 N, FCa = 580 N AL x-000y Linear Servomotor, V, FP = 2250 N, FCa = 725 N AL x-0000 Linear Servomotor, V, FP = 4500 N, FCa = 1450 N AL x-0000 Linear Servomotor, V, FP = 6750 N, FCa = 2175 N, water cooling 791 Option x = 0: N type, max. 2.5 m/s, x = 1: S type, max. 6 m/s Option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812 and AL2815!) AL AL AL29xx-0000 magnet plate magnetic assembly (lb = 192 mm, weight 10.5 kg/m), for AL28xx motors magnetic assembly (lb = 288 mm, weight 10.5 kg/m), for AL28xx motors Accessories see page 798 We reserve the right to make technical changes. BECKHOFF New Automation Technology

59 AL38xx AL38xx Ironless Linear Servomotors In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The bene fits of ironless linear motors are particularly significant in semiconductor and plasma/lcd panel production, where highly synchronous operation and positioning quality are required. The lack of an iron core has the additional benefit of reduced weight and inductance of the coil part, leading to improved dynamics. Overall, an ironless linear motor is therefore the ideal drive, because it generates no interfering side effects in addition to the direct, backlashfree connection with the load. This enables the control loop gain to be set significantly higher in order to achieve the required positioning accuracy. Features absolutely stiff, backlash-free coupling of load and motor no cogging, highly synchronous operation high dynamics through low inductance high dynamics through lower weight of the coil part high force density direct, fast force generation, thereby no position overshoot significantly higher positioning accuracy through high control loop gain possible maintenance-free drive, no abrasion, no wear, ideal for cleanroom applications maximum velocity 2.7 m/s (N type) or 6.6 m/s (S type) 792 BECKHOFF New Automation Technology We reserve the right to make technical changes.

60 AL38xx la lb 48 Dimensions AL3803 AL3806 AL3809 AL3812 AL3818 la 134 mm 248 mm 362 mm 476 mm 704 mm Technical drawings at Technical data AL3803 AL3806 AL3809 AL3812 AL3818 Winding type N S N S N S N S N Motor configuration 3-phase synchronous Linear Motors 230 V AC Peak force 3 sec. (FP) 700 N 1400 N 2100 N 2800 N 4200 N Peak current (IP) 5.6 A 13.9 A 11.3 A 28 A 16.9 A 42 A 22.6 A 56 A 34 A Contin. force w. air cooling (Fca) 104 N 208 N 312 N 416 N 624 N Continuous current (Ic) 1.14 A 2.8 A 2.27 A 5.6 A 3.4 A 8.4 A 4.5 A 11.2 A 6.8 A Continuous power loss (Pc) 82 W 165 W 247 W 330 W 494 W Force constant (Kf) 124 N/A 50.3 N/A 124 N/A 50.3 N/A 124 N/A 50.3 N/A 124 N/A 50.3 N/A 124 N/A Motor constant (Km) 323 N²/W 647 N²/W 970 N²/W 1293 N²/W 1940 N²/W Speed max. 2.7 m/s 6.6 m/s 2.7 m/s 6.6 m/s 2.7 m/s 6.6 m/s 2.7 m/s 6.6 m/s 2.7 m/s Magnet pitch 57 mm Winding resistance per phase (Rf) 15.8 Ω 2.6 Ω 7.9 Ω 1.29 Ω 5.3 Ω 0.86 Ω 4 Ω 0.65 Ω 2.6 Ω Winding inductance per phase (Lf) 28 mh 4.6 mh 14 mh 2.3 mh 9 mh 1.5 mh 7 mh 1.2 mh 4.7 mh Thermal resistance (Rth) 1.04 C/W 0.52 C/W 0.35 C/W 0.26 C/W 0.17 C/W Magnetic attraction force (Fa) 0 N Weight of the coil (Mp) 0.55 kg 0.95 kg 1.35 kg 1.75 kg 2.55 kg Temperature sensor PTC 1 kω Corresponding Servo Drive AX2003 AX2006* AX5x03 AX5x06* AX2006 AX2020 AX5x06 AX5112 AX2010 AX2020* AX5112 AX5125 AX2010* AX2040 AX5112 AX5125* AX2020 AX5118 Further information *Peak force slightly reduced AL38xx-000x-0000 coil unit AL x-0000 Linear Servomotor, 230 V AC, FP = 700 N, FC = 104 N AL x-0000 Linear Servomotor, 230 V AC, FP = 1400 N, FC = 208 N AL x-0000 Linear Servomotor, 230 V AC, FP = 2100 N, FC = 312 N AL x-0000 Linear Servomotor, 230 V AC, FP = 2800 N, FC = 416 N AL Linear Servomotor, 230 V AC, FP = 4200 N, FC = 624 N 793 Option x = 0: N type, max. 2.7 m/s, x = 1: S type, max. 6.6 m/s; motors only available without connector plug AL AL AL AL39xx-0000 magnet yoke magnetic assembly (lb = 114 mm, weight 25.5 kg/m), for AL38xx motors magnetic assembly (lb = 171 mm, weight 25.5 kg/m), for AL38xx motors magnetic assembly (lb = 456 mm, weight 25.5 kg/m), for AL38xx motors We reserve the right to make technical changes. BECKHOFF New Automation Technology

61 AS1xxx Stepper Motors and planetary gear units Pre-assembled connection cable Stepper Motor 1.8 /200 full steps Planetary gear unit 794 BECKHOFF New Automation Technology We reserve the right to make technical changes.

62 Stepper Motors Planetary gear units Stepper Motors AS1000 Stepper Motors are synchronous motors with a high number of poles, which can therefore be regarded as direct drives. Advantages include high holding torque and very good positioning capability. Individual steps or partial steps can be approached directly (i.e. without return system) through intelligent control of the stator windings in full step or microstep mode. This distinguishes Stepper Motors from servomotors and makes them a cost-effective alternative. Excessive acceleration and fast load cycles can result in the Stepper Motors no longer being able to follow the rotary field and losing steps. The encoder option can improve matters in this situation. Stepper Motors have their maximum torque in the lower speed range and an overriding hold - ing torque at standstill. In many applications this makes a holding brake unnecessary. The stepper motor terminals from the Beckhoff I/O system can store suitable current curves for any speed or load profile, for optimum adjustment of the thermal motor load. Beckhoff Stepper Motors are used as actuators or auxiliary axes in machine construction and automation applications. In conjunction with the KL2531 and KL2541 stepper motor terminals, the EL7031 and EL7041 EtherCAT stepper motor terminals or the EP7041 stepper motor box and TwinCAT automation software, cost-effective axes can easily be integrated into the overall application. In order to simplify the electrical connection, the Stepper Motors are equipped with pre-assembled plug connectors. Planetary gear units, incremental encoders and preassembled connection cables are available as accessories. The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Planetary gear units Beckhoff offers special planetary gears for Stepper Motors in order to increase the torque or to improve the inertia ratio. Stepper Motors whose flanges have dimensions of 56 mm or above can be fitted with lowbacklash planetary gears. If the planetary gear is ordered along with the Stepper Motor, the combination of motor and gear is delivered fully assembled. Stepper Motor EtherCAT Terminals see page Stepper Motor module (EtherCAT Box) see page Stepper Motor Bus Terminals see page www. beckhoff.com/stepper-motors We reserve the right to make technical changes. BECKHOFF New Automation Technology

63 AS1000 AS1xxx Stepper Motors d k m a b o l r l r Dimensions a b d k l m o r AS mm 5 mm 24 mm 39 mm 31 mm 42 mm AS mm 5 mm 24 mm 48 mm 31 mm 33 mm 24 mm 42 mm AS mm 6.35 mm 20.6 mm 54 mm mm 56 mm AS mm 6.35 mm 20.6 mm 75.8 mm mm 33 mm 24 mm 56 mm AS mm 14 mm 30 mm 96.5 mm 69.6 mm 33 mm 24 mm 85.5 mm 796 Technical data AS AS1020-0xyz AS AS1050-0xyz AS1060-wxyz Rated supply voltage V DC Rated current (per phase) 1.0 A 1.0 A 1.5 A 5.0 A 5.0 A Standstill torque 0.38 Nm 0.5 Nm 0.6 Nm 1.2 Nm 5.0 Nm Winding resistance (per phase) 4.10 Ω 4.80 Ω 0.80 Ω 0.28 Ω 0.36 Ω Winding inductance (per phase) 9.50 mh 9.50 mh 3.80 mh 0.86 mh 2.80 mh Rotor moment of inertia kg cm² kg cm² 0.21 kg cm² 0.36 kg cm² 3.0 kg cm² Resolution 1.8 /200 full steps Dimensions (r x length) 42 mm x 39 mm 42 mm x 48 mm 56 mm x 53 mm 56 mm x 75 mm 86 mm x 97 mm Weight 0.31 kg 0.39 kg 0.68 kg 1.00 kg 2.85 kg Bus Terminal KL2531/EL7031 EL7031/EP7041 KL2531/EL7031 KL2541/EL7041 KL2541/EL7041 Further information Option w = 0: smooth shaft with 2 flats (AS1030/AS1050 only smooth shaft); w = 1: shaft with groove and feather key according to DIN 6885 (only AS1060); option x = 0: single shaft, x = 1; second shaft (only AS1020/AS1050/AS1060) Option y = 0: no incremental encoder; y = 1: incremental encoder 24 V DC, 200 inc/rev; y = 2: 1,024 inc/rev Option z = 0: standard; z = 1: customer-specific BECKHOFF New Automation Technology We reserve the right to make technical changes.

64 AG1000 AG1000 Planetary gear units for stepper motors k d l a b c M Dimensions a b c d k l M AG1000-+PM52.x 32 mm 12 mm 52 mm 25 mm 99.8 mm 40 mm M5 to AS1030/AS1050 AG1000-+PM81.x to AS mm 19 mm 81 mm 49 mm mm 65 mm M6 797 AG1000-+PM52.x to AS1030/AS1050 AG1000-+PM81.x to AS1060 Rated torque 4 Nm 20 Nm Acceleration torque 6 Nm 30 Nm Gear backlash Max. radial load 200 N 400 N Max. axial load 60 N 80 N Weight 0.7 kg 1.8 kg Further information x = 4: gear ratio 1:4 (more precisely 3.7 or 63/17 as a fraction), x = 7: gear ratio 1:7 (more precisely 6.75 or 27/4 as a fraction) We reserve the right to make technical changes. BECKHOFF New Automation Technology

65 AM/AL/AS Accessories Accessories for motors AMxxxx/AL2xxx/ASxxxx Connector box for ALxxxx The AL2250 connector box facilitates wiring between linear motor and the Servo Drive. It is mounted on the linear slide and moves with the motor. The motor cable, the thermal protection contact cable and the encoder cable are inserted into the box through cable glands and connected to the terminal strip. The temperature contact is linked to the motor and encoder cable, so that no thermal protection contact cable is required. The standard motor and encoder cables are connected on the other side of the box. AL x AL x Connector box connector box for motor, encoder and thermal protection cable (AX2x00/AX5000) (x = 0: AX2x00/x = 1: AX5000) AL2xxx with Beckhoff encoder (MES) without connector box A Cable AX2000 AX2500 AX5000 Motor cable ZK ZK ZK Thermal protection ZK ZK ZK contact cable Encoder cable for MES ZK ZK ZK AL2xxx with Beckhoff encoder (MES) and AL2250 connector box B Cable AX2000 AX2500 AX5000 Motor cable ZK ZK ZK Encoder cable for MES ZK ZK ZK or absolute encoder Encoder cable for encoder with zero pulse ZK ZK ZK A B 798 AL2xxx Linear Servomotor AL2xxx Linear Servomotor AL2250 connector box Feedback system (MES) for ALxxxx AL z AL z Feedback system magnetic encoder system for AL2xxx series Linear Servomotors (MES) Option z = 0: without connector plug, z = 1: with connector plug BECKHOFF New Automation Technology We reserve the right to make technical changes.