TP2. Stepnet Plus 2-Axis Panel CANopen. digital stepper drive for stepper motors. Model Ip Ic Vdc TP TP

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1 digital stepper drive for stepper motors Control Modes Profile Position-Velocity-Torque, Interpolated Position, Homing Camming, Gearing Indexer Command Interface CNopen SCII and discrete I/O Master encoder (Gearing/Camming) Stepper mode position commands: Digital: Pulse/Dir, CW/CCW, Quad / nalog: ±0V position Servo mode commands: Digital: Pulse/Dir, CW/CCW, Quad / PWM velocity/torque command nalog: ±0V position/velocity/torque Communications CNopen RS-232 Feedback Incremental Encoders Digital quad / Panasonic Incremental Format ux. quad / encoder / encoder out bsolute Encoders EnDat, bsolute I/O Digital non-isolated, 8 isolated inputs, 5 isolated outputs, 2 non-isolated outputs nalog 2 Reference Inputs, 2-bit Safe Torque Off (STO) SIL 3, Category 3, PL d Dimensions: IN [mm] 6.78 x 4.70 x.99 [72. x 9.3 x 50.4] no heatsink 6.78 x 4.70 x 3.4 [72. x 9.3 x 79.9] with heatsink Model Ip Ic Vdc Current ratings are for each axis R description Stepnet is a dual-axis, high-performance, DC powered drive for position and velocity control of stepper motors via CNopen. Using advanced FPG technology, the provides a significant reduction in the cost per node in multi-axis CNopen systems. Each of the two axes in the operate as CNopen nodes under DSP-402 for motion control devices. Supported modes include: Profile Position-Velocity, Interpolated Position Mode (PVT), and Homing. In microstepping mode stepper command pulses and master encoder for camming or gearing are supported. Servo mode allows ±0V analog position/velocity/torque, and PWM velocity/torque control. There are sixteen high-speed digital inputs, two low-speed inputs for motor temperature switches, and eight optically isolated inputs. Outputs include five opto-isolated SSR and two isolated brake outputs. ll inputs and outputs have programmable functions. n RS-232 serial port provides a connection to Copley s CME2 software for commissioning, firmware upgrading, and saving configurations to flash memory. Drive power is transformer-isolated DC from regulated or unregulated power supplies. n uxhv input is provided for keep-alive operation enabling the drive PWM outputs to be completely powered down without losing position information, or communications with the control system. P/N Rev 02 Page of 30

2 general specifications Test conditions: Load = Wye connected load: 2 mh 2 Ω line-line. mbient temperature = 25 C, HV = HV max MODEL Output Power (each axis) Peak Current 7 (5) 0 (7.) dc (rms-sine), ±5% Peak time Sec Continuous current (Note ) 5 (3.5) 0 (7.) dc (rms-sine) per phase INPUT POWER HVmin~HVmax 4 to 90 4 to 90 Vdc Transformer-isolated Ipeak 4 20 dc ( sec) peak Icont 0 20 dc continuous ux HV 4 to 90 Vdc, Optional, not required for operation 4 W (Typ, no load on encoder outputs), W, (Max, both 500 m) DIGITL CONTROL Digital Control Loops Sampling rate (time) us voltage compensation Minimum load inductance Current, velocity, position. 00% digital loop control Current loop: 6 khz (62.5 µs), Velocity & position loops: 4 khz (250 µs) Changes in bus or mains voltage do not affect bandwidth 200 µh line-line command inputs (Note: Digital input functions are programmable) Distributed Control Modes CNopen Profile Position, Profile Velocity-torque (servo mode), Interpolated Position, Homing Stand-alone mode nalog position, velocity/torque(servo mode) ±0 Vdc, 2-bit resolution Dedicated differential analog input Digital position reference Pulse/Direction, CW/CCW Stepper commands (2 MHz maximum rate) Quad / Encoder 2 M line/sec, 8 Mcount/sec (after quadrature) Digital torque & velocity reference (servo mode) PWM, Polarity PWM = 0% - 00%, Polarity = /0 PWM 50% PWM = 50% ±50%, no polarity signal required PWM frequency range khz minimum, 00 khz maximum PWM minimum pulse width 220 ns Indexing Up to 32 sequences can be launched from inputs or SCII commands. Camming Up to 0 CM tables can be stored in flash memory SCII RS-232, DTE, 9600~5,200 aud, 3-wire, RJ- connector digital inputs Number 24 [IN,2,0,] Digital, non-isolated, Schmitt trigger,.5 µs RC filter, 24 Vdc compatible, programmable 5k pull-up/down to 5 Vdc/ground, Vt = 2.5~3.5 Vdc, VT- =.3~2.2 Vdc, VH = 0.7~.5 Vdc [IN9~2,22~24] Digital, non-isolated, Schmitt trigger,.5 µs RC filter, 24 Vdc compatible, 5k pull-up to 5 Vdc/ground, Vt = 2.5~3.5 Vdc, VT- =.3~2.2 Vdc, VH = 0.7~.5 Vdc [IN3,4,2,3] Digital, non-isolated, programmable as single-ended or differential pairs, 00 ns RC filter, 2 Vdc max, programmable pull-up/down per input to 5 Vdc/ground, SE: Vin-LO 2.3 Vdc, Vin-HI 2.7 Vdc, VH = 45 mv typ, DIFF: Vin-LO 200 mvdc, Vin-HI 200 mvdc, VH = 45 mv typ [IN5~8,4~7] Digital, opto-isolated, single-ended, ±5~30 Vdc compatible, bi-polar, 2 groups of 4, each with a common terminal Rated impulse 800 V, Vin-LO 6.0 Vdc, Vin-HI 0.0 Vdc, Input current ±3.6 ±24 Vdc, typical [IN9,8] Default as motor overtemp inputs on feedback connectors, 2 Vdc max, programmable to other functions Other digital inputs are also programmable for the Motemp function 330 µs RC filter, 4.99k pullup to 5 Vdc, Vt = 2.5~3.5 Vdc, VT- =.3~2.2 Vdc, VH = 0.7~.5 Vdc Functions ll inputs are programmable, [IN & IN0] default to drive axes & Enable function and are programmable analog inputs Number 2 [IN~2] Differential, ±0 Vdc, 5 kw input impedance, 2-bit resolution SFE torque off (sto) Function PWM outputs active and current to the motor will not be possible when the STO function is asserted Standard Designed to IEC-6508-, IEC , IEC , ISO Safety Integrity Level SIL 3, Category 3, Performance level d Inputs 2 two-terminal: STO_IN,STO_IN-, STO_IN2, STO_IN2- Type Opto-isolators, 24V compatible, Vin-LO 6.0 Vdc or open, Vin-HI 5.0 Vdc, Input current (typical) STO_IN: 9.0 m, STO_IN2: 4.5 m Response time 2 ms (IN, IN2) from Vin 6.0 Vdc to interruption of energy supplied to motor Reference Complete information and specifications are in the ccelnet & Stepnet Plus Panels STO Manual digital outputs Number 7 [OUT~5] Opto-isolated SSR, two-terminal, 300 m max, 24 V tolerant, Rated impulse 800 V, series Ω resistor [OUT6~7] Opto-isolated MOSFET, default as motor brake control, current-sinking, dc max, flyback diodes to 24 V external power supply for driving inductive loads Programmable for other functions if not used for brake RS-232 PORT Signals RxD, TxD, Gnd in 6-position, 4-contact RJ- style modular connector, non-isolated, common to Signal Ground Mode Full-duplex, DTE serial communication port for drive setup and control, 9,600 to 5,200 aud Protocol inary and SCII formats CN PORT Signals CNH, CNL, CN_GND in 8-position dual RJ-45 style modular connector, wired as per CN Cia DR-303-, V. Format CN V2.0b physical layer for high-speed connections compliant Data CNopen Device Profile DSP-402 Node-ID selection 6 position rotary switches on front panel with 3 additional Node-ID bits available as digital inputs or programmable to flash memory (7-bit addressing, 27 nodes per CN network) Notes: ) Heatsink or forced-air required for continuous current rating P/N Rev 02 Page 2 of 30

3 general specifications dc power outputs Number: Ratings Connections indicators MP RUN ERR L/ 2: 5 Vdc, 500 m max each output, thermal and short-circuit protected xis : J-7, J-32, J7-6, J7-7; combined current from these pins cannot exceed 500 m xis : J-23, J-38, J8-6, J8-7; combined current from these pins cannot exceed 500 m icolor LED, drive state indicated by color, and blinking or non-blinking condition Green LED, status of CNopen finite-state-automaton (FS) Red LED, shows errors due to time-outs, unsolicited state changes, or local errors Green LED, Link/ct, shows the state of the physical link and activity on the link (CNopen connection) RUN, ERR, and L/ LED colors and blink codes conform to ETG.300 S(R) V..0 protections HV Overvoltage HV > 90 Vdc Drive outputs turn off until HV < 90 Vdc (See Input Power for HV max ) HV Undervoltage HV < 4 Vdc Drive outputs turn off until HV > 4 Vdc Drive over temperature Heat plate > 70 C. Drive outputs turn off Short circuits Output to output, output to ground, internal PWM bridge faults I 2 T Current limiting Programmable: continuous current, peak current, peak time Motor over temperature Digital inputs programmable to detect motor temperature switch Feedback Loss Inadequate analog encoder amplitude or missing incremental encoder signals MECHNICL & ENVIRONMENTL Size IN [MM] 6.78 x 4.70 x.99 [72. x 9.3 x 50.4] without heatsink 6.78 x 4.70 x 3.4 [72. x 9.3 x 79.9] with heatsink Weight L[KG].5 [0.68] without heatsink, 2.75 [.25] with heatsink mbient temperature 0 to 45C operating, -40 to 85C storage Humidity 0 to 95%, non-condensing Vibration 2 g peak, 0~500 Hz (sine), IEC Shock 0 g, 0 ms, half-sine pulse, IEC Contaminants Pollution degree 2 Environment IEC68-2: 990 Cooling Heat sink and/or forced air cooling required for continuous power output agency standards conformance () pprovals UL and cul recognized component to UL (file no. E68959) TÜV SÜD Functional Safety to IEC 6508 and ISO 3849 Functional Safety IEC 6508-, IEC , EN (ISO ) 3849-, EN (ISO) , IEC (see The Stepnet & Stepnet Plus Panels STO Manual for further detail) Electrical Safety Directive 2006/95/EC Low Voltage: IEC :2007 UL EMC Directive 2004/08/EC EMC: IEC :2004:20 Hazardous Substances Directive 20/65/EU ( Directive) P/N Rev 02 Page 3 of 30

4 general specifications feedback Incremental: Digital Incremental Encoder bsolute: EnDat bsolute multi-mode encoder port s Input s Emulated Output s uffered Output Quadrature signals, (, /,, /, X, /X), differential (X, /X Index signals not required) 5 MHz maximum line frequency (20 M counts/sec) MX3097 differential line receiver with 2 Ω terminating resistor between & /, & / inputs X & /X inputs have 30 Ω terminating resistor, S & /S inputs have 22 Ω terminating resistor X & S inputs have kω pull-ups to, /X & /X inputs have kω pull-down to ground Serial data and clock signals (DT, /DT, CLK, /CLK), differential, 2 Ω inputs Tamagawa bsolute, Panasonic bsolute Format, Sanyo Denki bsolute SD, SD- (S, /S) signals, 2.5 or 4 MHz, 2-wire half-duplex communication Status data for encoder operating conditions and errors Digital quadrature encoder (, /,, /, X, /X), 5 MHz maximum line frequency (20 M counts/sec), MX3097 line receiver,.5 kω pull-ups to on X & S inputs,.5 kω pull-downs to Sgnd on /X & /S inputs Digital absolute encoder (Clk, /Clk, Dat, /Dat) half or full-duplex operation, S & X inputs are used for absolute encoder interface Quadrature encoder emulation with programmable resolution to 4096 lines (65,536 counts) per rev from absolute encoders, /,, /, from MX3032 differential line driver, X, /X, S, /S from MX3362 differential line driver Digital //X encoder feedback signals from primary quad encoder are buffered (see line drives above) P/N Rev 02 Page 4 of 30

5 CNopen communications ased on the CN V2.0b physical layer, a robust, two-wire communication bus originally designed for automotive use where low-cost and noise-immunity are essential, CNopen adds support for motion-control devices and command synchronization. The result is a highly effective combination CNopen connections Stepnet Plus uses the CN physical layer signals CN_H, CN_L, and CN_GND for connection, and CNopen protocol for communication. efore installing the drive in a CN CNopen LEDs (ON RJ-45 connectors) RUN ERR L/ 8 8 Green: Shows the state of the FS (Finite State utomaton) Off = Init linking = Pre-operational Single-flash = Safe-operational Err L/ Run L/ On = Operational Red: Shows errors such as watchdog timeouts and unsolicited state changes in the due to local errors. Off = CNopen communications are working correctly linking = Invalid configuration, general configuration error Single Flash = Local error, slave has changed CNopen state autonomously Double Flash = PDO or CNopen watchdog timeout,or an application watchdog timeout has occurred Green: Shows the state of the physical link and activity on the link. green LED indicates the state of the CNopen network: LED Link ctivity Condition ON Yes No Port Open Flickering Yes Yes Port Open with activity Off No (N/) Port Closed CNopen Device ID (Network address) In a CNopen network, nodes are assigned Node-IDs ~27. Node-ID 0 is reserved for the CN bus master. In the, the node address is provided by two 6-position rotary switches with hexadecimal encoding. These can set the address of the drive -axis from 0x0~0x7E (~26 decimal). The -axis will have an address of the -axis. The chart shows the decimal values of the hex settings of each switch. In the, this is provided by two 6-position rotary switches with hexadecimal encoding. These can set the Device ID of the drive from 0x00~0xFF (0~255 decimal). The chart shows the decimal values of the hex settings of each switch. Example : Find the switch settings for decimal Device ID 07: ) Find the highest number in the x0 column that is less than 07 and set x0 to the hex value in the same row: 96 < 07 and 2 > 07, so x0 = 96 = Hex 6 2) Subtract 96 from the desired Device ID to get the decimal value for the switch x and set it to the Hex value in the same row: x = (07-96) = = Hex 3) Result: X0 = 6, X =, lias = 0x6 (07) indicators: drive state Two bi-color LEDs give the state of the drive. Colors do not alternate, and can be solid ON or blinking. When multiple conditions occur, only the top-most condition will be displayed. When that condition is cleared the next one below will shown. ) Red/linking = Latching fault. Operation will not resume until drive is Reset. 2) Red/Solid = Transient fault condition. Drive will resume operation when the condition causing the fault is removed. 3) Green/Double-linking = STO circuit active, drive outputs are Safe-Torque-Off 4) Green/Slow-linking = Drive OK but NOT-enabled. Will run when enabled. 5) Green/Fast-linking = Positive or Negative limit switch active. Drive will only move in direction not inhibited by limit switch. 7) Green/Solid = Drive OK and enabled. Will run in response to reference inputs or CNopen commands. Latching Faults Defaults Optional (programmable) Short circuit (Internal or external) Over-voltage Drive over-temperature Under-voltage Motor over-temperature Motor Phasing Error Feedback Error Command Input Fault Following Error of data-rate and low cost for multi-axis motion control systems. Device synchronization enables multiple axes to coordinate moves as if they were driven from a single control card. network, it must be assigned a CN Node-ID (address). maximum of 27 CN nodes are allowed on a single CN bus. J3: CNopen PORTS RJ-45 receptacles, 8 position, 4 contact DEVICE ID X0 X S Plus S2 Pin signal 8 CN_V 7 GND 6 CN_SHLD 5 Thru 4 Thru 3 CN_GND 2 CN_L CN_H CNopen Device ID Switch Decimal values Set x0 x Set x0 x Hex Dec Hex Dec C D E F MP LEDs & device id switches MP Stepnet Plus J S S2 X0 X DEV ID SIGNL E P/N Rev 02 Page 5 of 30

6 communications: rs-232 serial is configured via a three-wire, full-duplex DTE RS-232 port that operates from 9600 to 5,200 aud, 8 bits, no parity, and one stop bit. Signal format is full-duplex, 3-wire, DTE using RxD, TxD, and Gnd. Connections to the RS-232 port are through J4, an RJ- connector. The Serial Cable Kit (SER- CK) contains a modular cable, and an adapter that connects to a 9-pin, Sub-D serial port connector (COM, COM2, etc.) on PC s and compatibles. fter power-on, reset, or transmission of a reak character, the aud rate will be 9,600. Once communication has been established at this speed, the aud rate can be changed to a higher rate (9,200, 57,600, 5,200). SER-CK serial cable kit The SER-CK provides connectivity between a D-Sub 9 male connector and the RJ- connector on the. It includes an adapter that plugs into the COM (or other) port of a PC and uses common modular cable to connect to the. The connections are shown in the diagram ow. J4: RS-232 Port RJ- receptacle, 6 position, 4 contact 6 Pin signal 2 RxD 3,4 Gnd 5 Txd D-Sub 9F RxD Dsub-9F to RJ dapter 2 5 RJ- cable 6P6C Straight-wired TxD 6 RJ- on Servo Drive TxD Gnd RxD Gnd Don t forget to order a Serial Cable Kit SER-CK when placing your order for a! US to RS-232 dapters These may or may not have the speed to work at the 5,200 aud rate which gives the best results with CME2. Users have reported that adapters using the FTDI chipset work well with CME2 SCII communications The Copley SCII Interface is a set of SCII format commands that can be used to operate and monitor Copley Controls Stepnet, Stepnet, and series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the SCII Interface to: Enable the amplifier in Programmed Position mode. Home the axis. Issue a series of move commands while monitoring position, velocity, and other run-time variables. The aud rate defaults to 9,600 after power-on or reset and is programmable up to 5,200 thereafter. fter power-on, reset, or transmission of a reak character, the aud rate will be 9,600. Once communication has been established at this speed, the aud rate can be changed to a higher rate (9,200, 57,600, 5,200). SCII parameter 0x90 holds the aud rate data. To set the rate to 5,200 enter this line from a terminal: s r0x <enter> Then, change the aud rate in the computer/controller to the new number and communicate at that rate. dditional information can be found in the SCII Programmers Guide on the Copley website: P/N Rev 02 Page 6 of 30

7 safe torque off (sto) The Safe Torque Off (STO) function is defined in IEC Two channels are provided which, when de-energized, prevent the upper and lower devices in the PWM outputs from being operated by the digital control core. installation This provides a positive OFF capability that cannot be overridden by the control firmware, or associated hardware components. When the opto-couplers are energized (current is flowing in the input diodes), the control core will be able to control the on/off state of the PWM outputs. Refer to the ccelnet & Stepnet Plus Panels STO Manual DNGER The information provided in the ccelnet & Stepnet Plus Panels STO Manual must be considered for any application using the drive s STO feature. Failure to heed this warning can cause equipment damage, injury, or death. sto bypass (muting) In order for the PWM outputs of the to be activated, current must be flowing through all of the opto-couplers that are connected to the STO-IN and STO-IN2 terminals of J6, and the drive must be in an ENLED state. When the opto-couplers are OFF, the drive is in a Safe Torque Off (STO) state and the PWM outputs cannot be activated by the control core to drive a motor. This diagram shows connections that will energize all of the optocouplers from an internal current-source. When this is done the STO feature is overridden and control of the output PWM stage is under control of the digital control core. If not using the STO feature, these connections must be made in order for the to be enabled. functional diagram sto bypass connections ypass Plug Connections Jumper pins: 2-4, 3-5, 6-8, 7-9 * ccelnet Plus Panel Dual-xis V_in PWM Signals Current must flow through all of the opto-couplers before the drive can be enabled J6 STO-() 2 EN VI Voltage Regulator VI uffer Upper IGT Gate Drive HV 3 STO-(-) * STO bypass connections on the and Xenus XEL-XPL models are different. If both drives are installed in the same cabinet, the diode should be wired as shown to prevent damage that could occur if the STO bypass connectors are installed on the wrong drive. The diode is not required for STO bypass on the and can be replaced by a wire between pins 7 and 9. * STO-2() STO-2(-) STO-() STO-(-) STO-24V VI Lower IGT Gate Drive PWM Outputs 9 STO-GND Frame Ground safety connector J6 SFETY connections Pin Signal Pin Signal Frame Gnd 6 STO-IN 2 STO-IN 7 STO-IN- 3 STO-IN- 8 STO-ypass 4 STO-IN2 9 STO-Gnd 5 STO-IN2- P/N Rev 02 Page 7 of 30

8 digital command inputs: position position command inputs Single-ended digital position commands must be sourced from devices with active pull-up and pull-down to take advantage of the high-speed inputs. Single-ended pulse & Direction [IN3(2)] [IN4(3)] Inputs xis () Pulse Direction differential pulse & Direction PULSE / DIRECTION For differential commands, the & channels of the multi-mode encoder ports are used. Multi-port / PULSE /PULSE DIRECTION /DIRECTION single-ended: IN3, 4, 2, 3 Signal xis xis [IN3(2)] Pls, CU, Enc J-9 J-4 [IN4(3)] Dir, CD, Enc J-0 J-5 Signal Ground J-6,6,22,3, 37,44 Frame Ground J- Single-ended CU/CD [IN3(2)] [IN4(3)] [IN3(2)] [IN4(3)] Inputs xis () CU (CW) QUD a/b ENCODER SINGLE-ENDED CD (CCW) Inputs xis () Enc. Enc. differential CU/CD CU (Count-Up) CU (CW) / /CU (CW) CD (Count-Down) CD (CCW) / /CD (CCW) Multi-port QUD a/b ENCODER DIFFERENTIL Encoder ph. Encoder ph. / / Enc Enc / Enc Enc / Multi-port differential: multi-port, /,, / Signal xis xis [Enc ] Pls, CU, Enc J-36 J-42 [Enc /] /Pls, /CU, Enc / J-2 J-27 [Enc ] Dir, CD, Enc J-35 J-4 [Enc /] /Dir, /CD, Enc / J-20 J-26 Signal Ground J-6,6,22,3, 37,44 Frame Ground J- digital command inputs: velocity, torque Single-ended digital torque or velocity commands must be sourced from devices with active pull-up and pull-down to take advantage of the high-speed inputs. Single-ended PWM & Direction [IN3(2)] [IN4(3)] xis () Curr-Vel± Pol-Dir differential PWM & Direction Duty = 0-00% Curr-Vel / /Curr-Vel For differential commands, the & channels of the multi-mode encoder ports are used. Multi-port / Pol-Dir /Pol-Dir single-ended: IN3, 4, 2, 3 Signal xis xis [IN3(2)] Curr-Vel± J-9 J-4 [IN4(3)] / Curr-Vel± J-0 J-5 Signal Ground J-6,6,22,3, 37,44 Frame Ground J- differential: multi-port, /,, / Single-ended 50% PWM differential 50% PWM Signal xis xis Duty = 50% ±50% <no connection> [IN3(2)] [IN4(3)] xis () Curr-Vel± <not used> Duty = 50% ±50% <no connection> / Curr-Vel± /Curr-Vel± [Enc ] Curr-Vel± J-36 J-42 [Enc /] /Curr-Vel± J-2 J-27 [Enc ] Pol-Dir J-35 J-4 [Enc /] /Pol-Dir J-20 J-26 Signal Ground J-6,6,22,3, 37,44 Multi-port Frame Ground J- P/N Rev 02 Page 8 of 30

9 multi-mode port as an input input types POSITION COMMND INPUTS: DIFFERENTIL Pulse & Direction CW & CCW (Clockwise & Counter-Clockwise) Encoder Quad & Camming Encoder & input //X signals from digital encoder MX3097 MX3032 MX3097 Input/Output Select CURRENT or VELOCITY COMMND INPUTS: DIFFERENTIL Current or Velocity & Direction Current or Velocity () & Current or Velocity (-) signals & pins Signal xis J xis J Pulse, CW, Encoder /Pulse, /CW, Encoder / 2 27 Direction, CCW, Encoder 35 4 /Direction, /CCW, Encoder / Quad Enc X, bsolute Clock Quad Enc /X, /bsolute Clock 9 25 Enc S, bsolute (Clock) Data Enc /S, / bsolute (Clock) Data 8 24 Signal Ground 6, 6, 22, 3, 37, 44 Frame Ground J Multi-Port Pulse/Dir or CU/CD differential commands Input/Output Select Frame Ground MX3032 / Enc. SECONDRY FEEDCK: INCREMENTL Quad //X incremental encoder / Incremental Encoder Enc. MX3097 X //X signals from digital encoder Input/Output Select /X Enc. X MX3032 Enc. X SECONDRY FEEDCK: SOLUTE S channel: bsolute encoders (2-wire) The S channel first sends a Clock signal and then receives Data from the encoder in half-duplex mode. S & X channels: SSI, iss, EnDat encoders (4-wire) The X channel sends the Clock signal to the encoder, which initiates data transmission from the encoder on the S-channel in full-duplex mode S /S Enc. S Enc. S Enc. X bsolute Encoder S 2-Wire digital absolute encoder signals S Input/Output Select MX3362 S X 4-Wire digital absolute encoder signals MX3362 Input Select Output Select 500 m Signal Ground MX3362 P/N Rev 02 Page 9 of 30

10 multi-mode port as an output output types buffered feedback outputs: DIFFERENTIL Encoder Quad,, X channels Direct hardware connection between quad //X encoder feedback and differential line drivers for //X outputs emulated feedback outputs: DIFFERENTIL Firmware produces emulated quad / signals from feedback data from the following devices: bsolute encoders J Multi-Port Frame Ground / Enc. Incremental Encoder signals & pins Signal xis J xis J Encoder Encoder / 2 27 Encoder 35 4 Encoder / Encoder X Encoder /X 9 25 Encoder S Encoder /S 8 24 Signal Ground 6, 6, 22, 3, 37, 44 / X /X Enc. Enc. X Frame Ground Secondary Encoder Input Secondary Encoder Input MX3097 MX3097 uffered //X signals from primary encoder MX3032 Input/Output Select Quad //X primary encoder Emulated / signals MX3362 Input/Output Select Emulated Quad / signals from analog Sin/Cos encoder P/N Rev 02 Page 0 of 30

11 CME2 defaults These tables show the CME2 default settings. They are user-programmable and the settings can be saved to non-volatile flash memory. xis Config PU/PD xis Config PU/PD IN Enable-LO *IN0 Enable-LO IN2 *IN Not or Not or IN3 Configured Sgnd *IN2 Configured Sgnd IN4 *IN3 IN5 IN4 IN6 Opto IN5 Opto IN7 Not Configured IN6 Not Configured IN8 IN7 IN9 Motemp IN8 Motemp IN9 J7-2 IN22 J8-2 IN20 J7-3 IN23 J8-3 IN2 J7-4 IN24 J8-4 xis xis Notes OUT OUT2 Fault ctive-off OUT3 OUT4 OUT5 OUT6 OUT7 Not Configured rake ctive-hi xes, nalog: Reference Filter Vloop: Input Filter Vloop: Output Filter Vloop: Output Filter 2 Vloop: Output Filter 3 Iloop: Input Filter Iloop: Input Filter 2 Input Shaping Notes Disabled Disabled Low Pass, utterworth, 2-pole, 200 Hz Disabled Disabled Disabled Disabled Disabled xis xis Notes Short Circuit mp Over Temp Motor Over Temp Over Voltage Under Voltage Motor Wiring Disconnected Optional Faults Over Current (Latched) xes, Method Notes Set Current Position as Home P/N Rev 02 Page of 30

12 high speed inputs: in, IN2, in0, in, IN9, IN20, IN2, IN22, IN23, IN24 Digital, non-isolated, high-speed Programmable pull-up/pull-down: IN, IN2, IN0, IN Fixed pull-up to : IN9, IN20, IN2, IN22, IN23, IN24 24V Compatible Programmable functions connections FEEDCK CONNECTOR specifications Input Data Notes Input Voltages HI LO VH Max Min VT = 2.5~3.5 Vdc VT- =.3~2.2 Vdc VH = ±0.7~.5 Vdc 30 Vdc 0 Vdc Pull-up/down R 5 kw Low pass filter R2 C 5 kw 00 pf 24V.3 mdc Input Current 0V mdc Time constant RC 2.5 µs Input Pin Input Pin IN J-7 IN9 J7-2 IN2 J-8 IN20 J7-3 IN0 J-2 IN2 J7-4 IN J-3 IN22 J8-2 Sgnd J: 6, 6, 22, 3, 37, 44 IN23 J8-3 IN24 J8-4 Sgnd J7, J8: 5, 6, 25, 26 R [IN,2] Notes: ) VH is hysteresis voltage (VT) - (VT-) 2) The R2*C2 time constant applies when input is driven by active HI/LO devices R2 C PullUp = PullDown = 0V 74HC2G4 single-ended/differential inputs: in3, in4, in2, in3 Digital, non-isolated, high-speed Progammable pull-up/pull-down 2V Compatible Single-ended or Differential Programmable functions single-ended 2V J Control R R2 MX3096 specifications Input Data Notes [IN3,2] C Input Voltages Single-ended Input Voltages Differential 3 HI LO VH HI LO VH Vin 2.7 Vdc Vin 2.3 Vdc 45 mvdc typ Vdiff 200 mvdc Vdiff -200 mvdc ±45 mvdc typ R [IN4,3] R2 C 2.5V MX3096 Common mode Vcm 0 to 2 Vdc Pull-up/down R 0 kw differential Low pass filter R2 C kw 00 pf 2V J Control Time constant RC 2 00 ns R R2 MX3096 Notes: ) VH is hysteresis voltage IN2 - IN3 or IN2 - IN3 2) The R2*C2 time constant applies when input is driven by active HI/LO devices) 3) Vdiff = INn() - INn(-) n = for xis, 2 for xis connections S.E. Diff Pin IN3 IN3 J-9 IN4 IN3- J-0 IN2 IN2 J-4 IN3 IN2- J-5 Sgnd J-6, 6, 22, 3, 37, 44 [IN3,2] R [IN4,3] C R2 C P/N Rev 02 Page 2 of 30

13 motor overtemp inputs: in9, in8 Digital, non-isolated Motor overtemp inputs 2V Compatible Programmable functions specifications Input Data Notes Input Voltages HI LO Max Min Vin 3.5 Vdc Vin 0.7 Vdc 2 Vdc 0 Vdc Pull-up/down R 4.99 kw Input Current Low pass filter 2V 0V R2 C.4 mdc -.0 mdc 0 kw 33 nf Time constant Te 330 µs * * RC time constant applies when inputs are driven by active high/low devices connections Input Pin IN9 J7-7 IN8 J8-7 Sgnd J7,8-5, 6, 25, 26 motor over temp input The 4.99k pull-up resistor works with PTC (positive temperature coefficient) thermistors that conform to S 4999:Part :987, or switches that open/close indicating a motor over-temperature condition. The active level is programmable. S 4999:Part :987 Property J7,J8 Resistance in the temperature range 20 C to 70 C Resistance at 85 C Resistance at 95 C Resistance at 05 C R [IN9(8)] R2 Thermistor, Posistor, or switch Signal Gnd C Ohms 60~ opto-isolated inputs: in5, in6, IN7, IN8, IN4, in5, in6, in7 Digital, opto-isolated 2 Groups of four, each with own Common terminal Works with current sourcing or sinking drivers 24V Compatible Programmable functions 24V GND 24V J2 [ICOM(2)] specifications Input Data Notes HI Vin ±0.0 Vdc * Input Voltages LO Vin ±6 Vdc * Max ±30 Vdc * Input Current ±24V ±3.6 mdc 0V 0 mdc * Vdc Referenced to ICOM terminals. [IN5(4)] 4.99k [IN6(5)] 4.99k [IN7(6)] 4.7k 5.V 4.7k 5.V 4.7k connections 4.99k 5.V Signal Pins Signal Pins IN5 J2-2 IN4 J2-7 IN6 J2-3 IN5 J2-8 IN7 J2-4 IN6 J2-9 24V [IN8(7)] 4.7k 4.99k 5.V IN8 J2-5 IN7 J2-8 ICOM J2-6 ICOM2 J2-7 P/N Rev 02 Page 3 of 30

14 analog inputs: ain, ain2 ±0 Vdc, differential 2-bit resolution Programmable functions The analog inputs have a ±0 Vdc range at 2-bit resolution s reference inputs they can take position/velocity/torque commands from a controller. If not used as command inputs, they can be used as general-purpose analog inputs. specifications Spec Data Notes D/ J Input Voltage Vref ±0 Vdc F.G. Shield (Frame Gnd) Input Resistance Rin 5.05 kw connections ±0V INn() INn(-) - Vref Signal xis Pins xis Sgnd.5V IN() J-3 J-5 IN(-) J-2 J-4 Sgnd J-6, 6, 22, 3, 37, 44 opto-isolated outputs: out, out2, out3, out4, out5 Digital, opto-isolated MOSFET output SSR, 2-terminal Flyback diodes for inductive loads 24V Compatible Programmable functions SSR [OUTn] J2 80Ω min* 300m max specifications Output Data Notes ON Voltage OUT() - OUT(-) Vdc 300 mdc Output Current Iout 300 mdc max 36V [OUTn-] * at 24 Vdc Vdc connections Signal () (-) OUT J2-9 J2-0 OUT2 J2-20 J2- OUT3 J2-2 J2-2 OUT4 J2-22 J2-3 OUT5 J2-23 J2-4 HI/LO definitions: outputs Input State Condition HI Output SSR is ON, current flows OUT~5 LO Output SSR is OFF, no current flows P/N Rev 02 Page 4 of 30

15 opto-isolated motor brake outputs: out6, out7 rake outputs Opto-isolated Flyback diodes for inductive loads 24V Compatible Connection for external 24V power supply Programmable functions specifications Output Data Notes Voltage Range Max 30 Vdc Output Current Ids.0 dc * There should be only one conductor in each position of the J3 connector. If brakes are to be wired directly to J3 for their 24V power, use a double wire ferrule for J3-4. Information for ferrules can be found on page 27. J rk 24V Input rk 24V Output rake * HI/LO definitions: outputs Input State Condition RK-, OUT6,7 HI LO Output transistor is OFF rake is un-powered and locks motor Motor cannot move rake state is ctive Output transistor is ON rake is powered, releasing motor Motor is free to move rake state is NOT-ctive i 2 rake 24V Return 0 24V CME2 Default Setting for rake Outputs [OUT6,7] is rake - ctive HI ctive = rake is holding motor shaft (i.e. the rake is ctive) Motor cannot move No current flows in coil of brake CME2 I/O Line States shows Output 6 or 7 as HI RK Output voltage is HI (24V), MOSFET is OFF Stepper drive output current is zero Stepper drive is disabled, PWM outputs are off Inactive = rake is not holding motor shaft (i.e. the rake is Inactive) Motor can move Current flows in coil of brake CME2 I/O Line States shows Output 6 or 7 as LO RK output voltage is LO (~0V), MOSFET is ON Stepper drive is enabled, PWM outputs are on Stepper drive output current is flowing The brake circuits are optically isolated from all drive circuits and frame ground. connections Pin Signal 5 rk 24V Input 4 rk 24V Output 3 rake [OUT6] 2 rake [OUT7] 24V Return ux 0V HV 0V J Control J Power J9 Mot Frame Gnd HV Com Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Frame Gnd J0 Mot J2 I/O J3 rake rk 24V Input rk 24V Output rake rake * 24V This diagram shows the connections to the drive that share a common ground in the driver. If the brake 24V power supply is separate from the DC supply powering the drive, it is important that it connects to an earth or common grounding point with the HV power supply. J5 Serial 3 4 Signal Gnd Signal Gnd Heatplate/chassis i 24V Return 0 Earth Ground Earthing connections for power supplies should be as close as possible to elimimate potential differences between power supply 0V terminals. P/N Rev 02 Page 5 of 30

16 feedback connections quad a/b/x ENCODER with signal loss detection Encoders with differential line-driver outputs are required (single-ended encoders are not supported) and provide incremental position feedback via the / signals and the optional index signal (X) gives a once per revolution position mark. The MX3097 receiver has differential inputs with fault protections for the following conditions: Condition Example Line-line shorts shorted to / Open-circuits: disconnected, / connected. Terminator resistor pulls & / together for a short-circuit fault Low-voltage Va - Vb 200 mv, or -200 mv Encoder power loss, cabling, etc. signal loss detection logic quad encoder with index //X Signals Encoder Loss Detection Logic Encoder FG J7,J8 Frame Ground 2 / Enc. Signal J7,J8 Pin Enc 3 Enc / 2 Enc Enc / 0 Va Vb / / Fault Fault Encoder-Loss / X 2 k Enc. Enc X 9 Enc /X 8 6, 7 Vx - - X /X X Fault Index-Loss Z /X 30 k Enc. Index Sgnd 5, 6, 25, 26 F.G. 0V 500 m Signal Ground Sgnd = Signal Ground F.G. = Frame Gnd CME2 Feedback options multi-port feedback connections dual-loop feedback Incremental or absolute encoders can connect to the Multi-port to function as secondary feedback for dual-loop operation. Typically, the primary encoder (J7,J8) is mounted on the motor, and the secondary encoder (J) mounts to the load. The primary encoder is used for velocity feedback and the secondary one us used for the actual load position. The graphic shows both incremental and absolute connections. Only one encoder per axis can connect to the multi-port for dual-loop opertion. multi-port j signals Signal xis xis Enc Enc / 2 27 Enc 35 4 Enc / Stepnet Plus Panel 2-xis J Frame Gnd Enc Enc / Enc Enc / Enc X Enc /X Enc S / / X /X QUD //X ENCODER CLK /CLK DT ENDT ENCODER Enc X Enc /X 9 25 Enc /S /DT Enc S Enc /S Out Signal Gnd Vcc 0V Encoder Sgnd 3 22 F.G. P/N Rev 02 Page 6 of 30

17 feedback connections endat absolute Encoder The EnDat interface is a Heidenhain interface that has Clock and Data signals. The number of position data bits is programmable. Encoder J7,J8 endat Signals FG Clk Data Frame Ground k 5 Clk 30 /Clk k k 5 Dat 22 /Dat Clk Data Signal J7, J8 Pin Clk 9 /Clk 8 Data 5 /Data 4 6, 7 Sgnd 5, 6, 25, 26 F.G. Sgnd = Signal Ground F.G. = Frame Gnd k 400 m 0V Signal Ground bsolute-a Encoder The bsolute interface is a serial, half-duplex type that is electrically the same as RS-485. Note the battery which must be connected. Without it, the encoder will produce a fault condition. bsolute- Encoder J7,J8 absolute-a Signals 5V 5V Signal J7,J8 Pin.2k SD Dat k Data 5 /Data 4 SD 220 SD- /Dat 22 Cmd 6, 7 Sgnd 5, 6, 25, 26 D-R.2k att k D-R F.G. Sgnd = Signal Ground F.G. = Frame Gnd Cmd att- - SD MX3362 V V- 0V 500 m Signal Ground attery P/N Rev 02 Page 7 of 30

18 motor connections motor phase connections The drive outputs are three-phase PWM inverters that convert the DC buss voltage (HV) into three sinusoidal voltage waveforms that drive the motor phase-coils. Cable should be sized for the continuous current rating of the motor. Motor cabling should use twisted, shielded conductors for CE compliance, and to minimize PWM noise coupling into other circuits. The motor cable shield should connect to motor frame and the drive frame ground terminal (J9,J0-) for best results. motor Signals Signal J9,J0 Pin Mot 5 Mot / 4 Mot 3 Mot / 2 Frame Gnd HV 0V PWM J9, J0 MOT MOT / MOT MOT / Frame Gnd Gn/Y Stepper Motor 2 ph. motor over temp input The 4.99k pull-up resistor works with PTC (positive temperature coefficient) thermistors that conform to S 4999:Part :987 (table ow), or switches that open/close indicating a motor over-temperature condition. The active level is programmable. These inputs are programmable for other functions if not used as Motemp inputs. nd, other inputs are programmable for the Motemp function. J7,J8 [IN9(8)] R Thermistor, Posistor, or switch Signal Gnd R2 C motemp Signals Signal Pin Motemp J7-7 Motemp J8-7 J7,J8 Signal Ground 5,0 Frame Gnd 2 S 4999 SENSOR Property Resistance in the temperature range 20 C to 70 C Resistance at 85 C Resistance at 95 C Resistance at 05 C Ohms 60~ P/N Rev 02 Page 8 of 30

19 motor connections: encoder The connections shown may not be used in all installations Stepnet Plus Panel 2-xis J7 Frame Gnd Enc Enc / Enc Enc / Enc X Enc /X Enc S Enc /S / / X /X QUD //X ENCODER CLK /CLK DT /DT Connections for incremental and absolute encoders are shown. Only one may be used at a time. ENDT ENCODER J8 Out 6 Signal Gnd Vcc 0V Encoder [IN9,22] [IN20,23] [IN2,24] Note: [IN9~2] are on J7 [IN22~24] are on J8 Signal Gnd Motemp 6 7 TEMP SENSOR J3 rk 24V Input rk 24V Output rake rk 24 Vdc rake 2 rk 0V 24V Return J9 J0 Mot Mot / Mot Mot / / / STEPPER MOTOR Frame Gnd Grounding tab Notes: ) The Out on J-7,32 and J7-6, 7 is rated for 500 m The Out2 on J-23,38 and J8-6, 7 is rated for 500 m These are two independent power supplies, each with a 500 m max output from all pins 2) CE symbols indicate connections required for CE compliance. P/N Rev 02 Page 9 of 30

20 device structure & isolation This graphic shows the electrical structure of the drive, detailing the elements that share a common circuit common (Signal Ground, HV Com) and circuits that are isolated and have no connection to internal circuits. Note that there is no connection between the heatplate (Chassis, Frame Ground) and any drive circuits. HV - J HV & ux 2 HV HV Com 360 µf PWM Inverter J9 xis xis Motor Earth Ground J5 Serial ux TxD RxD DC-DC Converter Internal DC Power for ll Circuits Sgnd Sgnd Signal Gnd HV Com Gnd PWM Inverter Frame Gnd Motor cable shield connects to Frame Ground J0 xis xis Motor J4 Network X2 In and Out Ports are Identical CN_H Control Core circuits are referenced to Signal Ground (Sgnd) and HV Com ground Frame Gnd Motor cable shield connects to Frame Ground CNopen Connections are isolated from drive circuits CN_L CN_GND Isolated CN Port Isolated rk 24V Input rk 24V Output R-L rake R-L 24V - [IN~4, 0~3] [IN9,8, IN9~24] Sgnd Vcc Vcc rake 24V Return J3 rake Sgnd Vcc Vcc J7,J8 xes, J Control [IN5~8,4~7] Vcc Motor temp switch Isolated Sgnd [IN9,8] [IN~2/-] [OUT~5] Vcc Sgnd - J2 I/O Sgnd [OUT~5-] DRIVE CIRCUITS Heatplate Earth Ground HETPLTE P/N Rev 02 Page 20 of 30

21 power & grounding connections DC Power Connections DC power must be provided by transformers that are galvanically isolated and provide reinforced insulation from the mains. uto-transformers cannot be used. The (-) terminal of the power supply is not grounded at the power supply. It is grounded near each drive. Cabling to multiple drives for the HV and 0V is best done in a star configuration, and not a daisy-chain. The 0V, or return terminal of the DC power should be connected to frame ground near the drive power connector. From that point, a short wire can connect to the drive HV Ground. Cabling to the drive HV and 0V terminals must be sized to carry the expected continuous current of the drive in the user s installation. DC power cabling should be shielded, twisted-pair for best EMI reduction. The shield should connect to the power supply frame ground on one end, and to the drive frame ground on the other. dding a pigtail and ring-lug, as short as possible will provide a good connection of the shield at the drive. Motor cabling typically includes a green/yellow conductor for protective bonding of the motor frame. Connect as shown in the Motor Connections diagram on the following page. Motor cable conductors should be twisted and shielded for best EMI suppression. If a green/yellow grounding wire connects the motor to the drive s PE terminal, the shield pigtail and ring-lug may connect to one of the screws that mount the drive to the panel. P-clip to ground the shield as near as possible to the drive will increase the EMI suppression of the shield. On the motor-end, the shield frequently connects to the connector shell. If the motor cable is a flyinglead from the motor, the shield may be connected to the motor frame internally. raided cable shields are more effective for EMI reduction than foil shields. Double-shielded cables typically have a braided outer shield and foil shields for the internal twisted pairs. This combination is effective for both EMI reduction and signal quality of the feedback signals from analog encoders. Motor cable shielding is not intended to be a protective bonding conductor unless otherwise specified by the motor manufacturer. In double-shielded cables, the internal shielding should connect to the drive s Signal Ground on one end, and should be unconnected on the motor end. Single-shield feedback cables connect to the drive frame on one end, and to the motor frame on the other. Depending on the construction of the motor, leaving the feedback cable shield disconnected on the motor but connected on the drive end may give better results. The drive should be secured to the equipment frame or panels using the mounting slots. This ensures a good electrical connection for optimal EMI performance. The drive chassis is electrically conductive. DC Power wiring P-clips secure cables to a panel and provide full contact to the cable shields after the insulation has been stripped. This should be done as close to the drive as possible for best EMI attenuation. C Mains H ~ ~ Line Filter ux HV Plus Panels Drive ux HV N Gnd ~ ~ HV Ground Unregulated Power Supply Green/Yellow P-Clip Power Connector -xis = J7 2-xis = J0 Earth Ground Frame Ground Equipment Ground P/N Rev 02 Page 2 of 30

22 HV Power Supply Requirements Regulated Power Supplies Must be over-voltage protected to 00 Vdc max when the STO (Safe Torque Off) feature of the drive is used. Require a diode and external capacitor to absorb regenerative energy. The V rating should be greater than the actual continuous output power of the drives connected to the power supply, and adequate for the transient output power due to acceleration of motor loads. Must handle the internal capacitance of the drives on startup. Unregulated Power Supplies No-load, high-line output voltage must not exceed 90 Vdc. Power supply internal capacitance adds to the drive s internal capacitance for absorption of regenerative energy. The V (Volts & mps) rating at the power supply s C input is typically 30~40% greater than the total output power of the drives. Regulated Power Supply Unregulated Power Supply () (-) Cext: External Capacitor Cps Cext (-) Drive Cint Cint: Internal Capacitor () Drive Cint UXILIRY HV POWER ux HV is power that can keep the drive communications and feedback circuits active when the PWM output stage has been disabled by removing the main HV supply. Useful during EMO (Emergency Off) conditions where the HV supply must be removed from the drive and powered-down to ensure operator safety. Voltage range is the same as HV. Powers the DC/DC converter that supplies operating voltages to the drive DSP and control circuits. ux HV draws no current when the HV voltage is greater than the ux HV voltage. Cps: Power Supply Cint: Internal Motor connections Motor cable shield connects to motor frame, is grounded with a P-clip near the drive and terminates in a ring-lug that is screwed to the drive chassis by a mounting screw to the panel If provided, a green/yellow grounding wire from the motor connects to the F.G. terminal of the motor connector. feedback connections Cable shield connects to motor frame and to the F.G. terminal of the feedback connector. When double-shielding is used, the inner shields connect to the Signal Ground at the drive, and is not connected at the motor end. If not provided by the motor manufacturer, feedback cables rated for RS-422 communications are recommended for digital encoders. Feedback Enc Enc Enc X { { { Sgnd F.G. Motor / / F.G. Inner Shields Outer Shield Encoder Motor P-clip Earth Ground Frame Ground REGENERTION This chart shows the energy absorption in W s for the drive operating at some typical DC voltages. It is based on the internal 470 uf capacitor and would be increased by the capacitance of the external DC power supply. When the load mechanical energy is greater than these values an external regenerative energy dissipater is required, or the DC power supply capacitance can be increased to absorb the regen energy. Joules (W s) energy absorption P/N Rev 02 Page 22 of 30

23 connectors & signals: front panel J6 safety (SFEtorque off) Pin Signal Pin Signal Frame Gnd 6 STO-IN 6 J6 Connector: Dsub DE-09F, 9 position female receptacle 2 STO-IN 7 STO-IN- 3 STO-IN- 8 STO-ypass 4 STO-IN2 9 STO-Gnd 5 STO-IN2-5 9 J6 Cable Connector: Dsub DE-09M, 9 position Details on J, J2, J6, J7, and J8 cable connectors can be found in the -CK listing under the ccessories section of the last page J2: isolated control Pin Signal Pin Signal Pin Signal 9 [IN6] GPI 8 [IN7] GPI 26 n.c. 8 [IN5] GPI 7 COM2 [IN4~7] 25 n.c. 7 [IN4] GPI 6 N/C 24 n.c. 6 COM [IN5~8] 5 N/C 23 [OUT5] GPI 5 [IN8] GPI 4 [OUT5-] GPI 22 [OUT4] GPI 4 [IN7] GPI 3 [OUT4-] GPI 2 [OUT3] GPI 3 [IN6] GPI 2 [OUT3-] GPI 20 [OUT2] GPI 2 [IN5] GPI [OUT2-] GPI 9 [OUT] GPI Frame Ground 0 [OUT-] GPI J2: Connector High-Density Dsub D-26M, male plug, 26 Position J2: Cable Connector High-Density Dsub D-26F, female receptacle, 26 Position J: Control Signals Pin Signal Pin Signal Pin Signal Frame Gnd 6 Signal Gnd 3 Signal Gnd 2 [IN-] 7 dc Out 32 dc Out 3 [IN] 8 -MultiEnc /S 33 -MultiEnc S 4 [IN2-] 9 -MultiEnc /X 34 -MultiEnc X 5 [IN2] 20 -MultiEnc / 35 -MultiEnc 6 Signal Gnd 2 -MultiEnc / 36 -MultiEnc 7 [IN] 22 Signal Gnd 37 Signal Gnd J3 Plus Stepnet ccelnet Plus RKE ISOLTED I/O J2 J4 IN OUT SFETY J6 J5 ERR L/ RUN L/ RS-232 NETWORK 8 [IN2] 23 dc Out2 38 dc Out2 SIG 9 [IN3] Diff() 24 -MultiEnc /S 39 -MultiEnc S 0 [IN4] Diff(-) 25 -MultiEnc /X 40 -MultiEnc X N/C 26 -MultiEnc / 4 -MultiEnc 2 [IN0] 27 -MultiEnc / 42 -MultiEnc 3 [IN] 28 N/C 43 N/C 4 [IN2] Diff2() 29 N/C 44 Signal Gnd 5 [IN3] Diff2(-) 30 N/C MP J S2 S x0 x DEVICE ID J: Connector High-Density Dsub D-44F, female receptacle, 44 Position J2: Cable Connector High-Density Dsub D-44M, male plug, 44 Position P/N Rev 02 Page 23 of 30

24 connectors & signals: front panel J3: RKE Pin Signal 5 rk 24V Input 4 rk 24V Output 3 rake [OUT6] 2 rake [OUT7] 24V Return J3: Drive Connector Euro-style 3.5 mm male receptacle, 5-position Wago: MCS-MINI, / J3: Cable Connector Wago MCS-MINI / or / Wago Connector Tool Contact opener: operating tool connectors & signals: end panel J7, J8: xis, Feedback Pin Signal Pin Signal Pin Signal Frame Gnd 0 () Enc / 9 N/C 2 [IN9(22)] () () Enc 20 N/C 3 [IN20(23)] () 2 () Enc / 2 N/C 4 [IN2(24)] () 3 () Enc 22 N/C 5 Signal Gnd 4 () Enc /S 23 N/C 6 () Out(2) 5 () Enc S 24 N/C 7 [IN9(8)] () Motemp 6 Signal Gnd 25 Signal Gnd 8 () Enc /X 7 () Out(2) 26 Signal Gnd 9 () Enc X 8 N/C J7, J8 J7, J8: FEEDCK J7, J8: Connector High-Density Dsub D-26F, female receptacle, 26 Position J7, J8: Cable Connector High-Density Dsub D-26M, male plug, 26 Position J9, J0 / / J7 FDK J8 FDK J 0V HV ux J9 MOT J0 MOT J POWER 2 3 J9, J0: Motor Outputs J:HV & ux power Signal Pin Motor Phase 5 Motor Phase / 4 Motor Phase 3 Motor Phase / 2 Frame Ground J9, J0: Drive Connectors Euro-style 5.08 mm male receptacle, 5-position Wago: MCS-MIDI, / J9, J0 Cable Connectors Wago MCS-MIDI Classic / Wago Connector Tool Contact opener: operating tool Signal Pin ux HV 3 HV 2 HV Ground J: Drive Connector Euro-style 5.08 mm male receptacle, 3-position Wago: MCS-MIDI, / J: Cable Connector Wago MCS-MIDI, / Wago Connector Tool Contact opener: operating tool P/N Rev 02 Page 24 of 30

25 wiring 24V & brake: J3 Wago MCS-MINI: /03-000, female connector; with screw flange, 5-pole; pin spacing 3.5 mm / 0.38 in Conductor capacity are stranded: WG 28~6 [0.08~.5 mm2] Insulated ferrule: WG 24~6 [0.25~.5 mm2] Stripping length: 0.24~0.28 in[6~7 mm] Operating tool: Wago MCS-MINI: J3 Tool ferrule part numbers: single wire insulated WG mm 2 Color Mfgr PNUM C D E SL 8.0 Red Wago (.47) 6.0 (.24).4 (.06) 3.0 (.2) 3.5 (.4) 8 (.3) Gray Wago (.47) 6.0 (.24).2 (.05) 2.8 (.) 3.3 (.3) 8 (.3) White Wago (.47) 6.0 (.24).0 (.04) 2.6 (.0) 3. (.2) 7.5 (.30) ferrule part numbers: double wire insulated WG mm 2 Color Mfgr PNUM C D E SL 2 x 8 2 x.0 Red ltech (.6) 8.2 [.32] 2.4 (.09) 3.2 (.3) 5.8 (.23).0 (.43) 2 x 8 2 x.0 Gray ltech (.57) 8.2 (.32) 2.0 (.08) 3.0 (.2) 5.5 (.22).0 (.43) 2 x 20 2 x 0.75 White ltech (.57) 8.2 (.32).7 (.07) 3.0 (.2) 5.0 (.20).0 (.43) 2 x 20 2 x 0.75 Gray TE (.59) 8.0 (.3).70 (.07) 2.8 (.) 5.0 (.20) 0 (.39) 2 x 22 2 x 0.50 White TE (.59) 8.0 (.3).40 (.06) 2.5 (.0) 4.7 (.9) 0 (.39) SINGLE WIRE DOULE WIRE E C D E C D Motor outputs and HV/UX power: J9, J0 & J Wago MCS-MIDI Classic: / (J9, J0), / (J), female connector; with screw flange; pin spacing 5.08 mm / 0.2 in Conductor capacity are stranded: WG 28~4 [0.08~2.5 mm2] Insulated ferrule: WG 24~6 [0.25~.5 mm2] Stripping length: 8~9 mm Operating Tool: Wago MCS-MIDI Classic: J9, J0 J Tool ferrule part numbers: single wire insulated WG mm 2 Color Mfgr PNUM C D E SL lue Wago (0.59) 8.0 (0.3) 2.05 (.08) 4.2 (0.7) 4.8 (0.9) 0 (0.39) 6.5 lack Wago ( (0.3).7 (.07) 3.5 (0.4) 4.0 (0.6) 0 (0.39) 8.0 Red Wago (.47) 6.0 (.24).4 (.055) 3.0 (.2) 3.5 (.4) 8 (.3) Gray Wago (.47) 6.0 (.24).2 (.047) 2.8 (.) 3.3 (.3) 8 (.3) White Wago (.47) 6.0 (.24).0 (.039) 2.6 (.0) 3. (.2) 7.5 (.30) notes PNUM = Part Number SL = Stripping length Dimensions: mm (in) C D E P/N Rev 02 Page 25 of 30

26 thermals: power dissipation The top chart on this page shows the internal power dissipation for one axis of the under differing power supply and output current conditions. The HV values are for the average DC voltage of the drive power supply. The lower chart shows the temperature rise vs. power dissipation under differing mounting and cooling conditions. total power dissipation Use this chart to find the total power dissipation for both axes. Example: Power supply HV = 65 Vdc xis current = 7.5, axis 2 = 9.0 Total current = 6.5 Total dissipation = 9 Watts 30 W 25 W 20 W 5 W 9 W V 65V 50V V 0 W 20V 5 W Quiescent power 0 W disabled Total continuous output current of both axes thermals: maximum operating temperature vs. dissipation Use this chart to find the maximum operating temperature of the drive under differing mounting and cooling conditions. Example: Using the 9 W value from the calculations above, draw a vertical line. This shows that 24 C is the maximum operating temperature for NHSNF, and that any of the other mounting/cooling options will be sufficient for operation up to the maximum ambient temperature of 45 C. 50C 45C 40C 35C 30C NHSNF HSF or NHSF HSNF HSF = Heat Sink (with) Fan NHSF = No Heat Sink (with) Fan HSNF = Heat Sink No Fan NHSNF = No Heat Sink No Fan 25C 20C 5C 0C 24 C 5C 9 W 0C 2W 4W 6W 8W 0W 2W 4W 6W 8W 20W 22W 24W 26W Internal power dissipation (Watts) P/N Rev 02 Page 26 of 30

27 U V U V V thermals: mounting & thermal resistance mounting Thermal data for convection-cooling with a heatsink assumes a vertical mounting of the drive on a thermally non-conducting surface. Heatsink fins run parallel to the long axis of the drive. When fan-cooling is used vertical mounting is not necessary to guarantee thermal performance of the heatsink. thermal resistance Thermal resistance is a measure of the temperature rise of the drive heatplate due to power dissipation in the drive. It is expressed in units of C/W where the degrees are the temperature rise above ambient. E.g., an drive dissipating 6 W mounted with no heatsink or fan would see a temperature rise of 38.2C above ambient based on the thermal resistance of 2.39C/W. Using the drive maximum heatplate temperature of 70C and subtracting 38.2C from that would give 3.7C as the maximum ambient temperature the drive in which the drive could operate before going into thermal shutdown. To operate at higher ambient temperatures a heatsink or forced-air would be required. J9 MOTOR J0 MOTOR J POWER W V U W V U 0V HV UX J7 FEEDCK J8 FEEDCK top views Vertical mounting J9 MOT J0 MOT J POWER W W U J8 MOT J9 MOT HV 0V UX FDK J6 J7 J7 FDK J8 FDK J0 no heatsink, no fan C/W CONVECTION 2.32 no heatsink fan C/W forced-air, 300 lfm 0.98 J9 MOTOR J0 MOTOR J POWER W V U W V U 0V HV UX J7 FEEDCK J8 FEEDCK J9 W J0 W MOT V U J POWER J9 MOTOR J0 MOTOR J POWER J8 MOT J9 MOT HV 0V UX J0 W V U W V U 0V HV UX FDK J6 J7 J7 FDK J8 FDK J7 FEEDCK J8 FEEDCK heatsink, no fan C/W heatsink fan C/W convection.28 forced-air, 300 lfm 0.6 P/N Rev 02 Page 27 of 30

28 heatsink kit installation Standard heatsink for Stepnet Plus Panel Complete kit for user installation of the heatsink description The -HK is a kit containing a heatsink and mounting hardware for field installation of a standard heatsink onto a model stepper drive. To order an drive with heatsink fitted at the factory, add -H to the model part number. -HK Heatsink kit PRT LIST Qty Description Heatsink, standard, -HS Thermal material, 4x4 in. Kit, Heatsink Hardware, 4 Washer, flat, #8 4 Screw, PN, SEMS, #8-32 x /2 in installation ) Place the heatsink fins-down on a work surface. Orient the heatsink so that the edge with part number is away from you. The hole for the grounding lug should be to your left. 2) Remove the clear protective film from the thermal material and discard it. Place the thermal material onto the heatsink in the placement area which is marked with four white L. pply light pressure to ensure that the thermal material is flat. 3) Peel the white protective layer away from the thermal material. Do this slowly from one corner so as not to lift the thermal material from the heatsink. 4) lign the as shown and lower onto the heatsink. If needed to adjust the position, lift it away from the thermal material and lower onto the heatsink again. 5) Install the four mounting screws with flat washers and tighten evenly. Torque to 7.8 lb-in (2.0 Nm) maximum. Mounting Screws (4) Drive Thermal material Heatsink P/N Rev 02 Page 28 of 30