MCD395/12/58. DVD Micro theatre. Version 1.2 TABLE OF CONTENTS. Main Board circuit diagram layout diagram

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1 DVD Micro theatre MCD395/12/58 TABLE OF CONTENTS PCBs location & Version Variations Technical specification Service measurement setup Service aids Instructions on CD playability Software version check Block diagram Wiring diagram LCD & Key Board circuit diagram layout diagram Rectifier Board circuit diagram layout diagram Main Board circuit diagram layout diagram HP & AUX & USB Jack Board circuit diagram layout diagram DVD MPEG Board circuit diagram layout diagram Exploded view diagram Mechanical partslist Electrical partslist Revision list Power AMP Board circuit diagram layout diagram Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 1021 Service Audio Version 1.2 Subject to modification

2 1-1 PCBS LOCATION MAIN BOARD POWER AMP BOARD TUNER MODULE SERVO BOARD (DVD MPEG BOARD) LCD & KEY BOARD RECTIFIER BOARD VERSION VARIATIONS Type /Versions: MCD395 Board in used: Service policy /12 /05 /55 /58 /61 /98 MAIN BOARD C C SERVO(MPEG) BOARD M M USB JACK BOARD C C LCD & KEY BOARD C C RECTIFIER (POWER) BOARD C C TUNER MODULE M M POWER AMP BOARD C C Type /Versions: Features in used: Feature diffrence /05 Aux in / CDR in Line Out Video Out Subwoofer Out Digital Out Karaoke Features Voltage Selector ECO Power Standby (LCD Display Off) USB Direct MCD395 /12 /58 x x x x x x x x x x x x x x * TIPS : C -- Component Lever Repair. M -- Module Lever Repair x -- Used

3 1-2 TECHNICAL SPECIFICATIONS AMPLIFIER Output power... 2 x 50 W RMS Signal-to-noise ratio dba Frequency response Hz, ± 3 db Input sensitivity AUX V (max. 2 V) Impedance loudspeakers... 4 Ω Impedance headphones Ω Ω DVD PLAYER Laser Type... Semiconductor Disc Diameter... 12cm / 8cm Video Decoding... MPEG-2 / MPEG-1 Video DAC Bits Signal System... PAL / NTSC Video Format... 4:3 / 16:9 Video S/N db (minimum) Composite Video Output Vp-p, 75 Ω S-Video Output... Y Vp-p, 75 Ω... C Vp-p, 75 Ω Audio DAC Bits / 96 khz Frequency Response... 4 Hz - 20 khz (44.1kHz)... 4 Hz - 22 khz (48kHz)... 4 Hz - 44 khz (96kHz) Digital Output SPDIF (Sony Philips digital interface) Coaxial Number of programmable tracks Signal-to-noise ratio dba Channel separation db (1 khz) Total harmonic distortion... < 0.1% (1 khz) TUNER FM wave range MHz Sensitivity at 75 Ω mono, 26 db signal-to-noise ratio µv stereo, 46 db signal-to-noise ratio µv Selectivity db Total harmonic distortion... 5% Frequency response Hz (-6 db) Signal-to-noise-ratio dba USB PLAYER USB... V2.0/ V support MP3/WMA/JPEG files Number of albums/ folders... maximum 99 Number of tracks/titles... maximum 500 SPEAKERS 2-way bass reflex system GENERAL INFORMATION AC Power V / 50 Hz Standby power consumption... 7W Eco power Standby... < 1W Dimensions Main Unit(w x h x d) x 228 x 285 (mm) Speakers (w x h x d) x 228 x 257 (mm) Weight With Packing kg Main Unit kg Speaker box kg Specifications and external appearance are subject to change without notice.

4 1-3 MEASUREMENT SETUP Tuner FM RF Generator e.g. PM5326 DUT Bandpass 250Hz-15kHz e.g LF Voltmeter e.g. PM2534 Tuner AM (MW,LW) DUT Bandpass 250Hz-15kHz e.g LF Voltmeter e.g. PM2534 RF Generator e.g. PM5326 Ri=50 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50 Frame aerial e.g S/N and distortion meter e.g. Sound Technology ST1700B To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). CD Use Audio Signal Disc (replaces test disc 3) SBC Recorder Use Universal Test Cassette CrO2 SBC or Universal Test Cassette Fe SBC DUT L LF Generator e.g. PM5110 DUT L R S/N and distortion meter e.g. Sound Technology ST1700B R S/N and distortion mete e.g. Sound Technology ST170 LEVEL METER e.g. Sennheiser UPM550 with FF-filter LEVEL METER e.g. Sennheiser UPM550 with FF-filter

5 1-4 SERVICE AIDS GB WARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. ESD GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol!. CLASS 1 LASER PRODUCT Lead free

6 Y 2-1 INSTRUCTIONS ON CD PLAYABILITY Customer complaint "CD related problem" check playability 1 Set remains closed! playability ok? Y N 3 "fast" lens cleaning For flap loaders (= access to CD drive possible) cleaning method 4 is recommended check playability playability ok? N Y Play a CD for at least 10 minutes check playability playability ok? N add Info for customer "SET OK" 2 Exchange CDM return set 1-4 For description - see following pages

7 2-2 INSTRUCTIONS ON CD PLAYABILITY PLAYABILITY CHECK 1 For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) LIQUID LENS CLEANING 4 Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time CUSTOMER INFORMATION 2 It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

8 SOFTWARE VERSION CHECKING AND REGION CODE RESET How to set region code: 1) Press "SYSTEM MENU" on Remote Control ---->select "DEFAULT" and then select "RESTORE". It can reset the region code. 2) To change the region code ----> open CD door at CD mode and press "5168" on RC ----> select "REGION" and select region code. Software checking: 1) MCU version : at standby mode, press and hold "DBB" & "PLAY" buttons at the same time. Servo version : CD mode, open CD door and press "5168" on Remote Control.

9 SET BLOCK DIAGRAM

10 SET WIRING DIAGRAM

11 CIRCUIT DIAGRAM - LCD & KEY BOARD Part 1

12 CIRCUIT DIAGRAM - LCD & KEY BOARD Part

13 LAYOUT DIAGRAM - LCD & KEY BOARD

14 CIRCUIT DIAGARM - RECTIFIER BOARD CIRCUIT DIAGARM - RECTIFIER BOARD

15 LAYOUT DIAGARM - RECTIFIER BOARD TOP VIEW LAYOUT DIAGARM - RECTIFIER BOARD BOTTOM VIEW

16 CIRCUIT DIAGARM - POWER AMP BOARD PART

17 CIRCUIT DIAGARM - POWER AMP BOARD PART

18 LAYOUT DIAGARM - POWER AMP BOARD

19 CIRCUIT DIAGRAM - MAIN BOARD

20 CIRCUIT DIAGRAM - MAIN BOARD

21 CIRCUIT DIAGRAM - MAIN BOARD

22 CIRCUIT DIAGRAM - MAIN BOARD

23 CIRCUIT DIAGRAM - MAIN BOARD

24 LAYOUT DIAGRAM - MAIN BOARD

25 LAYOUT DIAGRAM - MAIN BOARD

26 CIRCUIT DIAGRAM - HEADPHONE BOARD CIRCUIT DIAGRAM - AUX JACK BOARD LAYOUT DIAGRAM - HEADPHONE BOARD LAYOUT DIAGRAM - AUX JACK BOARD

27 CIRCUIT DIAGRAM - USB JACK BOARD LAYOUT DIAGRAM - USB JACK BOARD

28 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

29 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only.

30 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only.

31 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

32 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only.

33 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

34 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

35 CIRCUIT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

36 LAYOUT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

37 LAYOUT DIAGRAM - DVD MPEG BOARD MPEG is not repaired,diagram for referrence only

38 SET MECHANICAL EXPLODED VIEW

39 11-2 MECHANICAL & ACCESSORIES PARTS LIST USB DOOR SPRING CD SPRING DIM:0.5MM CD DAMPER PINK 658F REAR CABINET CD DOOR TOP CABINET BOTTOM CABINET VOLUME KNOB CONTROL KNOB-TOP-LEFT CONTROL KNOB-TOP-RIGHT POWER LIGHT GUIDE 18! VDE AC CORD 1.72M DVD MECHANISM SONY DVD TRAY LOADER WXD FM TUNER MODULE FOR DC199A/ FFC CABLE 24P FFC CABLE 10P L=330MM RCA WIRE 1500MM BLACK WIRE REMOTE CONTROL FOR MCD PIG TAIL ANTENNA WIRE BLACK FRONT CABINET CONTROL KNOB - FB CONTROL KNOB - FF CONTROL KNOB - PRESETS(LEFT) CONTROL KNOB - PRESETS(RIGHT) DISPLAY LENS DECORATION LENS TOP PANEL DECORATION LENS MIDDLE PANEL CONTROL KNOB - PLAY/PAUSE CONTROL KNOB - STOP USB DOOR DECORATION RING DECORATION LENS BOTTOM PANEL USB LIGHT GUIDE VOLUME KNOB LIGHT GUIDE SERVO(MPEG) BOARD ASS'Y / SERVO(MPEG) BOARD ASS'Y /12 Note: Only these parts mentioned in the list are normal service parts.

40 ELECTRICAL PARTS LIST - MAIN & H.P. & AUX BOARD 12-1 ELECTRICAL PARTS LIST - LCD BOARD D DIODE BRIDGE RECTIFIER GBU6B IC IC SL4808DQ QFP100 D RECTIFIER DIODE 1N5822 IC INFRA RECEIVER IC IC LM2576TV-5.0 TO-220V L CHOKE COIL 10UH K% 2.8X7MM IC I.C. LD1117AL-3.3V-D LCD LCD DISPLAY GS HSC-B/R IC I.C. PT4800(L) DIP-8 PIN LED LED 3RG9SW-1-A 3MM RD/GN IC IC 7314(ANGUS) LED LED INDICATOR 3mm WHITE IC IC BA4558 SOP8 LED LED INDICATOR 3mm WHITE IC IC BA4558 SOP8 LED LED INDICATOR 3mm WHITE JA RCA JACK 8.3MM (RCA LED LED INDICATOR BLUE JA STEREO HEADPHONE JACK LED LED INDICATOR BLUE JA RCA JACK 8.3MM 4HOLES LED LED INDICATOR BLUE JA EARPHONE CKX3.5-19S (3PIN) Q TRANSISTOR BC847C FREE L FERRITE BEAN SBK160808T-601Y Q TRANSISTOR BC847C FREE L FERRITE BEAN SBK160808T-601Y Q TRANSISTOR BC SOT23 L FERRITE BEAN SBK160808T-601Y Q TRANSISTOR BC847C FREE L FERRITE BEAN SBK160808T-601Y SW TACT SWITCH L FERRITE BEAN SBK160808T-601Y SW TACT SWITCH L CHOKE COIL 10UH K% 2.8X7MM SW TACT SWITCH L FERRITE 100uH/1KHz/1V +/-20% SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH L FERRITE TYPE 11UH P% D4.5MM SW TACT SWITCH Q TRANSISTOR KTB772 VR ENCODER EC121102X2B-HA1-082 Q TRANSISTOR 2SD882Q ZD ZENER DIODE 9V1 1/2W ZD ZENER DIODE 8V2 1/2W (TC8V2) ELECTRICAL PARTS LIST - USB BOARD ZD ZENER DIODE 5V6 1/2W (TC5V6) ELECTRICAL PARTS LIST - POWER AMP BOARD C CBB CAP HMFS UF 63V C CBB CAP HMFS UF 63V C E.CAP. 3300UF 35V C E.CAP. 3300UF 35V D DIODE BRIDGE RECTIFIER GBU6B JA USB JACK 4P ANGLE TYPE LED LED INDICATOR BLUE Q TRANSISTOR BC SOT23 IC I.C TDA8920BTH SOT566-3 JA PUSH TERMINAL JACK PST-418 L INDUCTOR 22UH +/-10% L INDUCTOR 22UH +/-10%

41 12-2 ELECTRICAL PARTS LIST - RECTIFIER BOARD FUSE1! FUSE 6.3A 250V FUSE2! FUSE 6.3A 250V FUSE3! FUSE 2.5A 250V K V DC RELAY 10A ME HL L AC LINE FILTER 400UH -30% Q TRANSISTOR SS8050D TO-92 T401! TRASFO EI V/50Hz T402! TRANSFORMER STANDBY Note: Only these parts mentioned in the list are normal service parts. ELECTRICAL PARTS LIST - SERVO (MPEG) BOARD (ONLY FOR REFERENCE) D RECTIFIER DIODE SM4001S SM-2 X X'TAL KHZ 12.5PF D RECTIFIER DIODE SM4001S SM-2 X X'TAL 4.332MHZ HC-49/S D RECTIFIER DIODE SM4001S SM-2 X X'TAL 27MHz 20PF +/-20PPM D SWITCHING DIODE BAV99L D SWITCHING DIODE BAV99L D SWITCHING DIODE BAV99L IC IC STK6011P9-3V PROGRAMMED IC IC AT24C02BN-SH-T IC IC PCF8563T SO8 IC RDS IC SAA6581T IC IC AM5888S HSOP28 IC IC MPEG SPHE8281D IC IC SDRAM 64M M12L64164A-7TG IC IC EN29LV800AB-70TCCP PROGRAM IC IC AT24C02BN-SH-T IC IC BA4558 SOP8 L FERRITE BEAN SBK160808T-601Y-S L INDUCTOR 1uH TL R0K-LF L INDUCTOR 1uH TL R0K-LF L INDUCTOR 1uH TL R0K-LF Q TRANSISTOR (MOSFET) 2SK3018 Q TRANSISTOR (MOSFET) 2SK3018 Q TRANSISTOR 2SB1132R Q TRANSISTOR 2SB1132R Q TRANSISTOR 8550D Q TRANSISTOR 8550D Q TRANSISTOR KTB772 Q TRANSISTOR 8550D Q TRANSISTOR 8550D Q TRANSISTOR 8550D X X'TAL 12MHZ 49S 20PF+/-20PPM

42 13-1 REVISION LIST 1.0 Manual Initial Service Manual released. 1.1 Manual In this version, on Page 11-2 Mechanical & Accessories Parts List updated, and Page 12-2 Electrical Parts List updated SERVO(MPEG) BOARD ASS'Y /12 (WAS ) IC IC STK6011P9-3V PROGRAMMED (WAS ) 1.2 Manual In this version, on Page 11-2 Mechanical & Accessories Parts List updated, SERVO(MPEG) BOARD ASS'Y /58 (WAS ) SERVO(MPEG) BOARD ASS'Y /12 (WAS ) Remark: is fully compatible with is fully compatible with

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